CN203962517U - The two hydraulic system of energy accumulators in double loop and hydraulic pressure beater - Google Patents

The two hydraulic system of energy accumulators in double loop and hydraulic pressure beater Download PDF

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Publication number
CN203962517U
CN203962517U CN201420275759.6U CN201420275759U CN203962517U CN 203962517 U CN203962517 U CN 203962517U CN 201420275759 U CN201420275759 U CN 201420275759U CN 203962517 U CN203962517 U CN 203962517U
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China
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hydraulic
control valve
valve assembly
hydraulic fluid
rodless cavity
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Withdrawn - After Issue
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CN201420275759.6U
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Chinese (zh)
Inventor
何望为
张誉川
屈英民
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Shanghai Lang Xin Infrastructure Device Manufacturing Co Ltd
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Shanghai Lang Xin Infrastructure Device Manufacturing Co Ltd
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Abstract

The utility model provides a kind of double loop two hydraulic system of energy accumulators, comprise: lift cylinder, control valve assembly, two accumulators and some oil pipes, the rod chamber of lift cylinder is provided with two rod chamber hydraulic fluid ports, the rodless cavity of lift cylinder is provided with two rodless cavity hydraulic fluid ports, control valve assembly is connected with two rod chamber hydraulic fluid ports respectively, and control valve assembly is connected with two rodless cavity hydraulic fluid ports by two accumulators respectively, one of them accumulator two ends is connected with control valve assembly and one of them rodless cavity hydraulic fluid port respectively, another accumulator two ends are connected with control valve assembly and another rodless cavity hydraulic fluid port respectively.The utility model also provides a kind of hydraulic pressure beater of applying the two hydraulic system of energy accumulators in double loop of the present utility model.The utility model can reach maximum compacting effect, and increases work efficiency, and reduces energy consumption, protection hydraulic pressure radiator and hydraulic oil container.

Description

The two hydraulic system of energy accumulators in double loop and hydraulic pressure beater
Technical field
The utility model relates to hydraulic pressure installation field, particularly, relates to the two hydraulic system of energy accumulators in a kind of double loop and hydraulic pressure beater.
Background technique
Rammer compacter is a kind of important ballast consolidating machine in engineering machinery field, in ground is processed, has a wide range of applications.As shown in Figure 1, existing rammer compacter comprises chassis, frame, hydraulic pressure installation, hammer, hammer cushion pad, tamping plate and pile cover seat, chassis is connected with frame, hydraulic pressure installation is arranged in frame, hammer is connected with frame and hydraulic pressure installation respectively, it is corresponding with hammer position that tamping plate is arranged on frame below, and hammer cushion pad is arranged on tamping plate, and pile cover seat is connected with tamping plate.At present, rammer compacter adopts the hydraulic pressure installation of single loop list accumulator, as shown in Figure 2, it is the structural representation of existing rammer compacter hydraulic pressure installation, hydraulic pressure installation comprises single channel lift cylinder, control valve assembly and an accumulator, the rod chamber of lift cylinder is provided with a rod chamber hydraulic fluid port A, rodless cavity is provided with two rodless cavity hydraulic fluid port B, accumulator two ends are connected to control valve assembly and one of them rodless cavity hydraulic fluid port B by oil pipe respectively, and control valve assembly is also connected with another rodless cavity hydraulic fluid port B and rod chamber hydraulic fluid port A by oil pipe respectively.The working procedure of hydraulic pressure installation is: when hammer promotes, oil cylinder is rod chamber hydraulic fluid port A oil-feed, rodless cavity hydraulic fluid port B oil return; When hammer falls, oil cylinder is rodless cavity hydraulic fluid port B oil-feed, and rod chamber hydraulic fluid port A oil return requires hammer to fall in freely falling body mode, to reach the hammer effect of hammer to tamping plate maximum.But there is following shortcoming in existing hydraulic pressure installation:
1, when hammer promotes, rod chamber hydraulic fluid port A (loculus) oil-feed of lift cylinder, rodless cavity hydraulic fluid port B (large chamber) oil extraction.Because the area of oil cylinder rodless cavity is generally more than the twice of rod chamber, its oil extraction is more than the twice of oil-feed, single accumulator can not fully absorb the oil that rodless cavity is discharged, make system oil return resistance increment, also increased the adherence pressure of oil cylinder simultaneously, energy loss is large, again fragile hydraulic pressure radiator and fuel tank.
2, when hammer declines, the rodless cavity hydraulic fluid port B of oil cylinder (large chamber) oil-feed, rod chamber hydraulic fluid port A (loculus) oil extraction.Because the maximum rate of descent of hammer can approach 5 meter per seconds, cylinder rod chamber hydraulic fluid port A (loculus) flow reaches as high as 700 liters/min of left and right, the single channel oil extraction resistance of prior art is very large, can not in time oil be back to the rodless cavity (large chamber) of oil cylinder, reduce hammer rate of descent, compacting ability is reduced.The repairing flow of oil cylinder rodless cavity maximum can reach 1400 liters/min of left and right simultaneously, and single loop list accumulator does not have so large repairing ability, can not make hammer with complete freely falling body form landing, has reduced hammer effect.
Model utility content
For defect of the prior art, the purpose of this utility model is to provide the two hydraulic system of energy accumulators in a kind of double loop and hydraulic pressure beater.
According to an aspect of the present utility model, provide a kind of double loop two hydraulic system of energy accumulators, comprise: lift cylinder, control valve assembly, two accumulators and some oil pipes, the rod chamber of lift cylinder is provided with two rod chamber hydraulic fluid ports, the rodless cavity of lift cylinder is provided with two rodless cavity hydraulic fluid ports, control valve assembly is connected with two rod chamber hydraulic fluid ports respectively, and control valve assembly is connected with two rodless cavity hydraulic fluid ports by two accumulators respectively, one of them accumulator two ends is connected with control valve assembly and one of them rodless cavity hydraulic fluid port respectively, another accumulator two ends are connected with control valve assembly and another rodless cavity hydraulic fluid port respectively.
Preferably, also comprise back pressure valve, control valve assembly is connected with system oil return mouth and system pressure hydraulic fluid port respectively, and back pressure valve is arranged on the pipeline between control valve assembly and system oil return mouth.
According to another aspect of the present utility model, a kind of hydraulic pressure beater is provided, comprise: chassis, frame, hydraulic system, hammer, hammer cushion pad, tamping plate and pile cover seat, chassis is connected with frame, hydraulic system is arranged in frame, hammer is connected with frame and hydraulic system respectively, it is corresponding with hammer position that tamping plate is arranged on frame below, hammer cushion pad is arranged on tamping plate, pile cover seat is connected with tamping plate, hydraulic system comprises: lift cylinder, control valve assembly, two accumulators and some oil pipes, lift cylinder is arranged on frame inner side and is connected with frame, lift cylinder rod chamber is provided with two rod chamber hydraulic fluid ports, lift cylinder rodless cavity is provided with two rodless cavity hydraulic fluid ports, control valve assembly is arranged on frame outside and is connected with frame, control valve assembly is connected with two rod chamber hydraulic fluid ports respectively, and control valve assembly is connected with two rodless cavity hydraulic fluid ports by two accumulators respectively, two accumulators are arranged on frame upper end and are connected with frame, one of them accumulator two ends is connected with control valve assembly and one of them rodless cavity hydraulic fluid port respectively, another accumulator two ends are connected with control valve assembly and another rodless cavity hydraulic fluid port respectively.
Preferably, also comprise back pressure valve, control valve assembly is connected with system oil return mouth and system pressure hydraulic fluid port respectively, and back pressure valve is arranged on the pipeline between control valve assembly and system oil return mouth.
The working procedure of hydraulic pressure beater of the present utility model is as follows:
Control valve assembly is provided with safety valve protective system; as shown in Figure 3; in the time that hammer is not worked; inflow pipeline and the oil returning tube of control valve assembly communicate; the oil that enters control valve assembly by pressure hydraulic fluid port from chassis is directly from control valve assembly; open back pressure valve, per os hydraulic fluid port is back to the oil circuit of chassis fuel tank.
When hammer promotes; the entering of control valve assembly, drainback passage are closed by safety valve protective system; the oil on chassis directly enters the rod chamber hydraulic fluid port A (loculus) of lift cylinder by control valve assembly; due to the gravity of hammer; make the step-down of lift cylinder rod chamber; oil cylinder promotes; rodless cavity hydraulic fluid port B (large chamber) oil extraction simultaneously; the oil of discharging is got back to the back oil road on chassis by accumulator, control valve assembly and back pressure valve; back pressure valve makes accumulator under the effect of back pressure, hold enough enough oil, so that hammer the rodless cavity repairing to lift cylinder while decline into shape.Owing to being that the area of rodless cavity is generally more than the twice of rod chamber; its oil extraction is more than the twice of oil-feed; by the effect of back pressure valve; two accumulators can fully absorb the oil that rodless cavity is discharged; reduce the resistance of oil return; also reduced the adherence pressure of oil cylinder, made machine energy-saving and cost-reducing, protected hydraulic oil radiator and hydraulic oil container simultaneously.
When hammer declines, the entering of control valve assembly, back oil road communicate, rodless cavity hydraulic fluid port B (large chamber) oil-feed of lift cylinder, rod chamber hydraulic fluid port A (loculus) oil extraction.Because the maximum rate of descent of hammer can approach 5 meter per seconds, lift cylinder rod chamber hydraulic fluid port A oil extraction flow can reach 700 liters/min of left and right, and the oil-feed of lift cylinder rodless cavity needs 1400 liters/min of left and right.The single channel oil extraction resistance of prior art is very large, has reduced hammer rate of descent, makes to hammer into shape compacting ability and reduces.The utility model is because the lift cylinder rod chamber adopting is Twin channel, system is also that double loop connects, and the oil that can preferentially make lift cylinder rod chamber hydraulic fluid port A (loculus) discharge by back pressure valve is back to lift cylinder rodless cavity hydraulic fluid port B (large chamber) smoothly, the oil of the oil-feed of oil hydraulic pump simultaneously and two accumulator storages is also supplied with the rodless cavity hydraulic fluid port B (large chamber) of oil cylinder simultaneously, unnecessary oil is from control valve group, open back pressure valve, through after hydraulic fluid port flow back to the back oil road of chassis fuel tank.Can meet the lift cylinder rodless cavity supply capability above up to 1400 liters/min, ensure that hammer can fall in freely falling body mode, bring into play the ability that impacts of hammer completely, reach maximum compacting effect.
Hydraulic system of the present utility model is by twin-channel lift cylinder, two accumulator, twin-channel control valve assembly, the two hydraulic system of energy accumulators in the double loop being connected to form by oil pipe.Compared with prior art, rammer compacter of the present utility model and hydraulic system have following beneficial effect:
1, when hammer promotes, reduce the resistance of oil return, also reduced the adherence pressure of oil cylinder simultaneously, make machine energy-saving and cost-reducing, improved working efficiency, and protected hydraulic oil radiator and fuel tank.
2, when hammer declines, ensure that hammer can fall in freely falling body mode, brought into play the ability that impacts of hammer completely, reach maximum compacting effect.
3, hydraulic system of the present utility model is not only applicable to hydraulic pressure beater, is also applicable to other distortion series products of the similar hydraulic High-speed Compactor principles such as hydraulic hammer, applied widely.
Brief description of the drawings
By reading the detailed description of non-limiting example being done with reference to the following drawings, it is more obvious that other features, objects and advantages of the present utility model will become:
Fig. 1 is the structural representation of existing hydraulic pressure beater;
Fig. 2 is the structural representation of the hydraulic system of existing rammer compacter;
Fig. 3 is the structural representation of the two hydraulic system of energy accumulators in double loop of the present utility model;
Fig. 4 is the structural representation of hydraulic pressure beater of the present utility model;
Fig. 5 is the structure side view of hydraulic pressure beater of the present utility model.
In figure: 1 is that chassis, 2 is for frame, 3 is for hammer, 4 is for hammer cushion pad, 5 is for tamping plate, 6 is for pile cover seat, 7 is for lift cylinder, 8 is for control valve assembly, 9 is for accumulator, 10 is for oil pipe, 11 is for back pressure valve.
Embodiment
Below in conjunction with specific embodiment, the utility model is elaborated.Following examples will contribute to those skilled in the art further to understand the utility model, but not limit in any form the utility model.It should be pointed out that to those skilled in the art, without departing from the concept of the premise utility, can also make some distortion and improvement.These all belong to protection domain of the present utility model.
Refer to Fig. 3, the two hydraulic system of energy accumulators in double loop that the utility model provides, comprise: lift cylinder 7, control valve assembly 8, two accumulators 9 and some oil pipes 10, the rod chamber of lift cylinder 7 is provided with two rod chamber hydraulic fluid port A, the rodless cavity of lift cylinder 7 is provided with two rodless cavity hydraulic fluid port B, control valve assembly 8 is connected with two rod chamber hydraulic fluid port A respectively, and control valve assembly 8 is connected with two rodless cavity hydraulic fluid port B by two accumulators 9 respectively, one of them accumulator 9 two ends is connected with control valve assembly 8 and one of them rodless cavity hydraulic fluid port B respectively, another accumulator 9 two ends are connected with control valve assembly 8 and another rodless cavity hydraulic fluid port B respectively.
Further, also comprise back pressure valve 11, control valve assembly 8 is connected with system oil return mouth and system pressure hydraulic fluid port respectively, and back pressure valve 11 is arranged on the pipeline between control valve assembly 8 and system oil return mouth.
The two hydraulic system of energy accumulators in double loop of the present utility model are hydraulic systems of a set of two circuit lift cylinder, control valve assembly and two accumulators.Relatively current single-loop system advantage is: in the time that hammer rises, the oil of oil cylinder rodless cavity can add in accumulator fully, in the time that hammer declines, its speed is up to nearly 5m/s, can be by the next oily rodless cavity that adds to rapidly oil cylinder of the oil of oil cylinder cavity of resorption and accumulator and oil pump, ensure that hammer can fall in the mode of freely falling body, to reach maximum hammering energy, can effectively reduce oil return flowed fluctuation, and effectively reduce and hammered the pressure loss in lifting process into shape, increase work efficiency, greatly reduce energy loss, can effectively prevent from damaging hydraulic cooling device and hydraulic oil container simultaneously.
Based on above-mentioned hydraulic system, the utility model also provides hydraulic pressure beater, comprise: chassis 1, frame 2, hydraulic system, hammer 3, hammer cushion pad 4, tamping plate 5 and pile cover seat 6, chassis 1 is connected with frame 2, hydraulic system is arranged in frame 2, hammer 3 is connected with frame 2 and hydraulic system respectively, it is corresponding with hammer 3 positions that tamping plate 5 is arranged on frame 2 belows, hammer cushion pad 4 is arranged on tamping plate 5, pile cover seat 6 is connected with tamping plate 5, hydraulic system comprises: lift cylinder 7, control valve assembly 8, two accumulators 9 and some oil pipes 10, lift cylinder 7 is arranged on frame 2 inner sides and is connected with frame 2, the rod chamber of lift cylinder 9 is provided with two rod chamber hydraulic fluid port A, the rodless cavity of lift cylinder 9 is provided with two rodless cavity hydraulic fluid port B, control valve assembly 8 is arranged on frame 2 outsides and is connected with frame 2, control valve assembly 8 is connected with two rod chamber hydraulic fluid port A respectively, and control valve assembly 8 is connected with two rodless cavity hydraulic fluid port B by two accumulators 9 respectively, two accumulators 9 are arranged on frame 2 upper ends and are connected with frame 2, one of them accumulator 9 two ends is connected with control valve assembly 8 and one of them rodless cavity hydraulic fluid port B respectively, another accumulator 9 two ends are connected with control valve assembly 8 and another rodless cavity hydraulic fluid port B respectively.
Further, hydraulic system also comprises back pressure valve 11, and control valve assembly 8 is connected with system oil return mouth and system pressure hydraulic fluid port respectively, and back pressure valve 11 is arranged on the pipeline between control valve assembly 8 and system oil return mouth.
When as follows in conjunction with Fig. 3, Fig. 4, illustrate hydraulic pressure beater of the present utility model and hydraulic system working procedure:
Control valve assembly 8 is provided with safety valve protective system; as shown in Figure 3; in the time that hammer 3 is not worked; inflow pipeline and the oil returning tube of control valve assembly 8 communicate; the oil that enters control valve assembly 8 by pressure hydraulic fluid port from chassis 1 is directly from control valve assembly 8; open back pressure valve 11, per os hydraulic fluid port is back to the oil circuit of chassis fuel tank.
When hammer 3 promotes; the entering of control valve assembly 8, drainback passage are closed by safety valve protective system; the oil on chassis 1 directly enters the rod chamber hydraulic fluid port A (loculus) of lift cylinder 7 by control valve assembly 8; due to the gravity of hammer 3; make lift cylinder 7 rod chamber step-downs; oil cylinder promotes; rodless cavity hydraulic fluid port B (large chamber) oil extraction simultaneously; the oil of discharging is got back to the back oil road on chassis 1 by accumulator 9, control valve assembly 8 and back pressure valve 11; back pressure valve 11 makes accumulator 9 under the effect of back pressure, hold enough enough oil, so that hammer the rodless cavity repairing to lift cylinder 7 while decline into shape.Owing to being that the area of rodless cavity is generally more than the twice of rod chamber; its oil extraction is more than the twice of oil-feed; by the effect of back pressure valve 11; two accumulators 9 can fully absorb the oil that rodless cavity is discharged; reduce the resistance of oil return; also reduced the adherence pressure of oil cylinder, made machine energy-saving and cost-reducing, protected hydraulic oil radiator and hydraulic oil container simultaneously.
When hammer 3 declines, the entering of control valve assembly 8, back oil road communicate, rodless cavity hydraulic fluid port B (large chamber) oil-feed of lift cylinder 7, rod chamber hydraulic fluid port A (loculus) oil extraction.Because the maximum rate of descent of hammer can approach 5 meter per seconds, the rod chamber hydraulic fluid port A oil extraction flow of lift cylinder 7 can reach 700 liters/min of left and right, and the oil-feed of the rodless cavity of lift cylinder 7 needs 1400 liters/min of left and right.The single channel oil extraction resistance of prior art is very large, has reduced hammer rate of descent, makes to hammer into shape compacting ability and reduces.The utility model is because the lift cylinder rod chamber adopting is Twin channel, system is also that double loop connects, and the oil that can preferentially make lift cylinder rod chamber hydraulic fluid port A (loculus) discharge by back pressure valve 11 is back to lift cylinder rodless cavity hydraulic fluid port B (large chamber) smoothly, the oil that the simultaneously oil-feed of oil hydraulic pump and two accumulators 9 store is also supplied with the rodless cavity hydraulic fluid port B (large chamber) of lift cylinder 7 simultaneously, unnecessary oil is from control valve group 8, open back pressure valve 11, flow back to the back oil road of chassis fuel tank through return opening.Can meet the lift cylinder rodless cavity supply capability above up to 1400 liters/min, ensure that hammer can fall in freely falling body mode, bring into play the ability that impacts of hammer completely, reach maximum compacting effect.
In sum, apply the rammer compacter of the two hydraulic system of energy accumulators in double loop of the present utility model, rodless cavity oil-feed/rod chamber oil extraction in the time that hammer declines, the Twin channel of rod chamber can be back to oily non-resistance the rodless cavity of oil cylinder, add the repairing of next oily and two accumulators of oiling pump to the rodless cavity of oil cylinder, hammer is fallen with freely falling body form, reach maximum compacting effect.In the time that hammer rises, the oil of oil cylinder rodless cavity can add in accumulator fully, and effectively steadily oil return flow, reduces oil return resistance and system works pressure, and protect hydraulic pressure radiator and hydraulic oil container.
Hydraulic system of the present utility model is not only applicable to hydraulic pressure beater, is also applicable to other distortion series products of the similar hydraulic High-speed Compactor principles such as hydraulic hammer, applied widely.
Above specific embodiment of the utility model is described.It will be appreciated that, the utility model is not limited to above-mentioned specific implementations, and those skilled in the art can make various distortion or amendment within the scope of the claims, and this does not affect flesh and blood of the present utility model.

Claims (4)

1. the two hydraulic system of energy accumulators in double loop, it is characterized in that, comprise: lift cylinder, control valve assembly, two accumulators and some oil pipes, the rod chamber of described lift cylinder is provided with two rod chamber hydraulic fluid ports, the rodless cavity of lift cylinder is provided with two rodless cavity hydraulic fluid ports, described control valve assembly is connected with described two rod chamber hydraulic fluid ports respectively, and described control valve assembly is connected with described two rodless cavity hydraulic fluid ports by two described accumulators respectively, one of them accumulator two ends is connected with described control valve assembly and one of them rodless cavity hydraulic fluid port respectively, another accumulator two ends are connected with described control valve assembly and another rodless cavity hydraulic fluid port respectively.
2. the two hydraulic system of energy accumulators in double loop according to claim 1, it is characterized in that, also comprise back pressure valve, described control valve assembly is connected with system oil return mouth and system pressure hydraulic fluid port respectively, and described back pressure valve is arranged on the pipeline between described control valve assembly and system oil return mouth.
3. a hydraulic pressure beater, comprise: chassis, frame, hydraulic system, hammer, hammer cushion pad, tamping plate and pile cover seat, chassis is connected with frame, hydraulic system is arranged in frame, hammer is connected with frame and hydraulic system respectively, it is corresponding with hammer position that tamping plate is arranged on frame below, hammer cushion pad is arranged on tamping plate, pile cover seat is connected with tamping plate, it is characterized in that, described hydraulic system comprises: lift cylinder, control valve assembly, two accumulators and some oil pipes, described lift cylinder is arranged on described frame inner side and is connected with described frame, the rod chamber of described lift cylinder is provided with two rod chamber hydraulic fluid ports, the rodless cavity of lift cylinder is provided with two rodless cavity hydraulic fluid ports, described control valve assembly is arranged on frame outside and is connected with frame, described control valve assembly is connected with described two rod chamber hydraulic fluid ports respectively, and described control valve assembly is connected with described two rodless cavity hydraulic fluid ports by two described accumulators respectively, described two accumulators are arranged on frame upper end and are connected with frame, one of them accumulator two ends is connected with described control valve assembly and one of them rodless cavity hydraulic fluid port respectively, another accumulator two ends are connected with described control valve assembly and another rodless cavity hydraulic fluid port respectively.
4. hydraulic pressure beater according to claim 3, it is characterized in that, described hydraulic system also comprises back pressure valve, and described control valve assembly is connected with system oil return mouth and system pressure hydraulic fluid port respectively, and described back pressure valve is arranged on the pipeline between described control valve assembly and system oil return mouth.
CN201420275759.6U 2014-05-27 2014-05-27 The two hydraulic system of energy accumulators in double loop and hydraulic pressure beater Withdrawn - After Issue CN203962517U (en)

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CN201420275759.6U CN203962517U (en) 2014-05-27 2014-05-27 The two hydraulic system of energy accumulators in double loop and hydraulic pressure beater

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104047909A (en) * 2014-05-27 2014-09-17 上海朗信基础设备制造有限公司 Double-circuit double-energy accumulator hydraulic system and hydraulic tamper

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104047909A (en) * 2014-05-27 2014-09-17 上海朗信基础设备制造有限公司 Double-circuit double-energy accumulator hydraulic system and hydraulic tamper
CN104047909B (en) * 2014-05-27 2016-08-24 上海朗信基础设备制造有限公司 The double hydraulic system of energy accumulator in double loop and hydraulic pressure beater

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AV01 Patent right actively abandoned

Granted publication date: 20141126

Effective date of abandoning: 20160824

C25 Abandonment of patent right or utility model to avoid double patenting