CN203959418U - Upper and lower two coiling type hot galvanizing line wrapping machine - Google Patents
Upper and lower two coiling type hot galvanizing line wrapping machine Download PDFInfo
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- CN203959418U CN203959418U CN201420303229.8U CN201420303229U CN203959418U CN 203959418 U CN203959418 U CN 203959418U CN 201420303229 U CN201420303229 U CN 201420303229U CN 203959418 U CN203959418 U CN 203959418U
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Abstract
The utility model discloses a kind of upper and lower pair of coiling type hot galvanizing line wrapping machine, comprise the guide board platform that batches being in tilted layout with between steel slewing rollers and mandrel for recoiling machine, the U-shaped belt holder of hydraulic driving oil cylinder and the wrapping machine that matches with mandrel for recoiling machine, on U-shaped belt holder, be provided with and help volume belt along U-shaped edge placement, help two U-shaped tops of volume belt to be provided with belt tension roller, one bottom, the U-shaped limit of side of U-shaped belt holder is hinged on cross traveling trolley top by fixed-hinged support, the bottom, the U-shaped limit of opposite side of U-shaped belt holder is hinged by the rod end of swing hinged-support and wrapper oscillating cylinder, the cylinder body end of wrapper oscillating cylinder is hinged on cross traveling trolley bottom, cross traveling trolley is arranged on trolley track, the rod end of one end of cross traveling trolley and wrapper sideslip oil cylinder is hinged, the cylinder body end of described wrapper sideslip oil cylinder is hinged on fixed bearing.The utility model is simple in structure, without rewinding operation, can realize under pot galvanize and batch function.
Description
Technical field
The utility model relates to galvanization production line and batches and help winding apparatus, refers to particularly a kind of upper and lower pair of coiling type hot galvanizing line wrapping machine.
Background technology
Cold rolling high-grade pot galvanize appliance plate, Automobile Plate require very high to strip surface quality.But due to aspects such as technology controlling and process are unstable, the cadmia in zinc pot and zinc gray more easily form suspension slag, in sinking roller part, because flowing, zinc liquid freely do not cause sinking roll marks defect.Meanwhile, in sinking roller triangle dead band, cadmia motion-promotion force is not enough, more easily, in band steel upper surface deposition, causes zinc granule defect.Sinking roller roll marks and cadmia defect can cause product to change to fall sentencing, and increase the useless amount sentenced in producing.In practical application, in the less demanding situation to inner surface, completely can require to batch according to user, surface quality is placed on to a side that is conducive to user's processing with steel preferably, the second-rate inner side that wraps in, changes the original sentence to thereby reduce product, reduces loss due to spoiled work.
But, due to aspects such as unit layouts, on-the-spot conventionally adopt be on batch.This mode of batching is outside at coil of strip by the more surface reel of defect, cannot meet the requirement of user to higher plate surface quality.In order to meet consumers' demand, common way is all after galvanized wire batches, and increases rewinding operation, utilizes the up/down uncoiling function of this unit to realize the upset of coil of strip surfaces externally and internally.Yet increase rewinding operation, will cause three very distinct issues: the first, adopt rewind mode, increased process cost; The second, transhipment and repeatedly uncoiling are batched mechanical defects such as having increased scuffing and are occurred; The 3rd, increased the difficulty of organization of production.Above problem is urgently to be resolved hurrily.
Summary of the invention
Problem for above galvanization production line reeler without lower curling function, the purpose of this utility model be to provide a kind of simple in structure, without the upper and lower two coiling type hot galvanizing line wrapping machines of rewinding operation.
For achieving the above object, upper and lower two coiling type hot galvanizing line wrapping machines that the utility model is designed, comprise the guide board platform that batches being in tilted layout with between steel slewing rollers and mandrel for recoiling machine, described upper end of batching guide board platform is provided with rebound, described rebound is connected with swivel mount, described swivel mount is arranged on band steel slewing rollers side, and described band steel slewing rollers are arranged on slewing rollers support top by S. A., it also comprises hydraulic driving oil cylinder, the rod end of described hydraulic driving oil cylinder is hinged on and batches middle part, guide board platform bottom surface, the cylinder body end of described hydraulic driving oil cylinder is hinged on slewing rollers mid-stent, its special character is, it also comprises the U-shaped belt holder of the wrapping machine matching with mandrel for recoiling machine, on described U-shaped belt holder, be provided with and help volume belt along U-shaped edge placement, the described two U-shaped tops of volume belt that help are provided with belt tension roller, one bottom, the U-shaped limit of side of described U-shaped belt holder is hinged on cross traveling trolley top by fixed-hinged support, the bottom, the U-shaped limit of opposite side of described U-shaped belt holder is hinged by the rod end of swing hinged-support and wrapper oscillating cylinder, the cylinder body end of described wrapper oscillating cylinder is hinged on cross traveling trolley bottom, described cross traveling trolley is arranged on trolley track, the rod end of one end of described cross traveling trolley and wrapper sideslip oil cylinder is hinged, the cylinder body end of described wrapper sideslip oil cylinder is hinged on fixed bearing.
Further, described cross traveling trolley bottom is provided with the positioning inductor of controlling wrapping machine motion direction, is provided with the wrapper stop bit contact and the wrapper that match with positioning inductor and helps volume position contact on described trolley track.Positioning inductor is connected with guide board platform closed loop control PLC treater, and guide board platform closed loop control PLC treater is controlled guide board platform and belt tension roller according to the positioning signal of positioning inductor transmission.
Further, one end of described S. A. is provided with guide board platform rotary encoder, the signal output part of described guide board platform rotary encoder is connected with the input end of guide board platform closed loop control PLC treater, and the mouth of described guide board platform closed loop control PLC treater is connected with the control end of wrapper oscillating cylinder with hydraulic driving oil cylinder simultaneously.Guide board platform rotary encoder reads the anglec of rotation of guide board platform, thereby realizes the accurate location of guide board platform.
The utility model is conventionally batching on mode basis, set up wrapper oscillating cylinder and further adjusted distance and the angle that on U-shaped belt holder, belt idler roller moves, strap rolling-assisting function is taken into account simultaneously batch and under batch take the lead guiding, guarantee to batch smoothly.This mandrel for recoiling machine adopts the mode (this technology is the general general knowledge of the technology of batching) of " expanding-contracting type+strap rolling-assisting " to carry out batching of the initial several circles of coil of strip, and does not adopt " jaw clamping " mode; While electric motor of coiling machine possesses the ability that drags rotating and reverse and batches up and down driving to realize respectively.Band steel guide board platform one end is fixed, and utilizes oil cylinder to stretch and realizes oscillating function, guarantees in difference, to batch the guiding under mode with steel head.On " above batching " locating point basis of original guide board platform, increase " under a batch " locating point, utilize the mode of guide board platform end rotary encoder to read orientation angle.The encirclement length, cornerite and the hunting range that extend wrapping machine belt, make wrapping machine can take into account the linking of taking the lead while batching up and down.
The utility model by exploitation expand pot galvanize unit under batch function, significant response the demand of user to product design, improved user satisfaction.Without larger input, can realize down and batch function, reduce the process cost of rewinding and the scratch loss in lifting transport process; Hot galvanizing line coiling speed, far above the operating speed of rewinding unit, has further been optimized on-the-spot job scheduling, has improved product line production capacity.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the structural representation while batching function under the utility model is realized;
Fig. 3 is the structural representation while batching function on the utility model is realized.
In figure: band steel 1, band steel slewing rollers 2, batch guide board platform 3, mandrel for recoiling machine 4, trolley track 5, U-shaped belt holder 6 (wherein: help volume belt 6a, belt tension roller 6b), fixed-hinged support 7, wrapper sideslip oil cylinder 8, cross traveling trolley 9, positioning inductor 10, wrapper stop bit contact 11, wrapper oscillating cylinder 12, swing hinged-support 13, rebound 14, hydraulic driving oil cylinder 15, guide board platform closed loop control PLC treater 16, guide board platform rotary encoder 17, swivel mount 18, S. A. 19, slewing rollers support 20, wrapper helps volume position contact 21, fixed bearing 22.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
Upper and lower two coiling type hot galvanizing line wrapping machines as shown in Figure 1 to Figure 3, comprise and being in tilted layout with batching guide board platform 3, hydraulic driving oil cylinder 15 and U-shaped belt holder 6 between steel slewing rollers 2 and mandrel for recoiling machine 4.The upper end of batching guide board platform 3 is provided with rebound 14, and rebound 14 is connected with swivel mount 18, and swivel mount 18 is arranged on band steel slewing rollers 2 sides, and band steel slewing rollers 2 are arranged on slewing rollers support 20 tops by S. A. 19.One end of S. A. 19 is provided with guide board platform rotary encoder 17, the signal output part of guide board platform rotary encoder 17 is connected with the input end of guide board platform closed loop control PLC treater 16, and the mouth of guide board platform closed loop control PLC treater 16 is connected with the control end of wrapper oscillating cylinder 12 with hydraulic driving oil cylinder 15 simultaneously.The rod end of hydraulic driving oil cylinder 15 is hinged on and batches guide board platform 3 middle parts, bottom surface, and the cylinder body end of hydraulic driving oil cylinder 15 is hinged on slewing rollers support 20 middle parts.The U-shaped belt holder 6 of wrapping machine matches with mandrel for recoiling machine 4, on U-shaped belt holder 6, be provided with along helping of U-shaped edge placement and roll up belt 6a, help the two U-shaped tops of volume belt 6a to be provided with belt tension roller 6b, one bottom, the U-shaped limit of side of U-shaped belt holder 6 is hinged on cross traveling trolley 9 tops by fixed-hinged support 7, the bottom, the U-shaped limit of opposite side of U-shaped belt holder 6 is hinged with the rod end of wrapper oscillating cylinder 12 by swinging hinged-support 13, the cylinder body end of wrapper oscillating cylinder 12 is hinged on cross traveling trolley 9 bottoms, cross traveling trolley 9 is arranged on trolley track 5, the rod end of one end of cross traveling trolley 9 and wrapper sideslip oil cylinder 8 is hinged, the cylinder body end of wrapper sideslip oil cylinder 8 is hinged on fixed bearing 22.Cross traveling trolley 9 bottoms are provided with the positioning inductor 10 of controlling wrapping machine motion direction, be provided with the wrapper stop bit contact 11 and the wrapper that match with positioning inductor 10 and help volume position contact 21 on trolley track 5.
During the utility model work, first, in corresponding product secondary machine, define user's request, confirm final products batch under whether needing to carry out.If batch under needing, batch after signal receiving, the data that transmit according to secondary machine, guide board platform closed loop control PLC treater 16 is controlled and is batched guide board platform 3 and stop last volume fetch bits and put, as shown in Figure 2.The band steel slewing rollers 2 of taking the lead with steel 1 slowly extend to batching guide board platform 3, the Signal cooperation that wrapper stop bit contact 11 on positioning inductor 10 and trolley track 5 and wrapper help volume position contact 21 to send positions control, and the helping volume belt 6a on U-shaped belt holder 6 moves to mandrel for recoiling machine 4 under the piston rod dynamic action of wrapper sideslip oil cylinder 8.Guide board platform closed loop control PLC treater 16 is controlled wrapper oscillating cylinders 12, and the helping volume belt 6a that the piston rod of wrapper oscillating cylinder 12 promotes on U-shaped belt holder 6 moves to mandrel for recoiling machine, will help volume belt 6a to adjust to down to batch to help to roll up position.With steel 1 take the lead at belt tension roller 6b, enter, under the effect that helps volume belt 6a, slowly carry out batching of several leading circle, after tension force is set up, mandrel for recoiling machine 4 harmomegathus cylinder actions, the withdrawal of wrapper oscillating cylinder 12, U-shaped belt holder 6 is return under 8 effects of wrapper sideslip oil cylinder, enters and accelerates to batch the stage, and lower coiling process completes.Batch guide board platform 3 and adopt upper and lower volume fetch bit to put closed loop control, guide board platform rotary encoder 17 reads the anglec of rotation of batching guide board platform 3, thereby realizes batching the accurate location of guide board platform 3.Guide board platform closed loop control PLC treater 16 is realized batching the control that guide board platform 3 rotates and U-shaped belt holder 6 swings simultaneously.
When the utility model batches function on realizing, as shown in Figure 3, guide board platform closed loop control PLC treater 16 is controlled to batch in guide board platform 3 stops and is batched position.The band steel slewing rollers 2 of taking the lead with steel 1 slowly extend to batching guide board platform 3.Positioning inductor 10 on cross traveling trolley 9 and the wrapper stop bit contact 11 on trolley track 5 and wrapper help volume position contact 21 to realize positioning control.Belt tension roller 6b on U-shaped belt holder 6 to mandrel for recoiling machine 4 motions, adjusts to belt tension roller 6b to batch and helps volume position under the piston rod dynamic action of wrapper sideslip oil cylinder 8.With steel 1 take the lead at belt tension roller 6b, enter, under the effect that helps volume belt 6a, slowly carry out batching of several leading circle, after tension force is set up, mandrel for recoiling machine 4 harmomegathus cylinder actions, belt tension roller 6b returns under the effect of wrapper sideslip oil cylinder 8, enters and accelerates to batch the stage, has above batched.
Claims (3)
1. upper and lower two coiling type hot galvanizing line wrapping machines, comprising is in tilted layout batches guide board platform (3) between band steel slewing rollers (2) and mandrel for recoiling machine (4), described upper end of batching guide board platform (3) is provided with rebound (14), described rebound (14) is connected with swivel mount (18), described swivel mount (18) is arranged on band steel slewing rollers (2) side, and described band steel slewing rollers (2) are arranged on slewing rollers support (20) top by S. A. (19); It also comprises hydraulic driving oil cylinder (15), the rod end of described hydraulic driving oil cylinder (15) is hinged on and batches middle part, guide board platform (3) bottom surface, the cylinder body end of described hydraulic driving oil cylinder (15) is hinged on slewing rollers support (20) middle part, it is characterized in that:
It also comprises the U-shaped belt holder (6) of the wrapping machine matching with mandrel for recoiling machine (4), on described U-shaped belt holder (6), be provided with along helping of U-shaped edge placement and roll up belt (6a), the described two U-shaped tops of volume belt (6a) that help are provided with belt tension roller (6b), one bottom, the U-shaped limit of side of described U-shaped belt holder (6) is hinged on cross traveling trolley (9) top by fixed-hinged support (7), the bottom, the U-shaped limit of opposite side of described U-shaped belt holder (6) is hinged with the rod end of wrapper oscillating cylinder (12) by swinging hinged-support (13), the cylinder body end of described wrapper oscillating cylinder (12) is hinged on cross traveling trolley (9) bottom, described cross traveling trolley (9) is arranged on trolley track (5), the rod end of one end of described cross traveling trolley (9) and wrapper sideslip oil cylinder (8) is hinged, the cylinder body end of described wrapper sideslip oil cylinder (8) is hinged on fixed bearing (22).
2. upper and lower pair of coiling type hot galvanizing line wrapping machine according to claim 1, it is characterized in that: described cross traveling trolley (9) bottom is provided with the positioning inductor (10) of controlling wrapping machine motion direction, on described trolley track (5), be provided with the wrapper stop bit contact (11) and the wrapper that match with positioning inductor (10) and help volume position contact (21).
3. upper and lower pair of coiling type hot galvanizing line wrapping machine according to claim 1 and 2, it is characterized in that: one end of described S. A. (19) is provided with guide board platform rotary encoder (17), the signal output part of described guide board platform rotary encoder (17) is connected with the input end of guide board platform closed loop control PLC treater (16), and the mouth of described guide board platform closed loop control PLC treater (16) is connected with the control end of wrapper oscillating cylinder (12) with hydraulic driving oil cylinder (15) simultaneously.
Priority Applications (1)
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CN201420303229.8U CN203959418U (en) | 2014-06-09 | 2014-06-09 | Upper and lower two coiling type hot galvanizing line wrapping machine |
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CN201420303229.8U CN203959418U (en) | 2014-06-09 | 2014-06-09 | Upper and lower two coiling type hot galvanizing line wrapping machine |
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CN201420303229.8U Expired - Fee Related CN203959418U (en) | 2014-06-09 | 2014-06-09 | Upper and lower two coiling type hot galvanizing line wrapping machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108856351A (en) * | 2018-09-12 | 2018-11-23 | 中铝瑞闽股份有限公司 | A kind of aluminium volume unloads residual winding apparatus and its control method |
-
2014
- 2014-06-09 CN CN201420303229.8U patent/CN203959418U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108856351A (en) * | 2018-09-12 | 2018-11-23 | 中铝瑞闽股份有限公司 | A kind of aluminium volume unloads residual winding apparatus and its control method |
CN108856351B (en) * | 2018-09-12 | 2023-10-10 | 中铝瑞闽股份有限公司 | Incomplete roll unloading device for aluminum roll and control method thereof |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
TR01 | Transfer of patent right |
Effective date of registration: 20170719 Address after: 430083, Hubei Wuhan Qingshan District Factory No. 2 Gate joint stock company organs Patentee after: Wuhan iron and Steel Company Limited Address before: 430080 Wuchang, Hubei Friendship Road, No. A, block, floor 999, 15 Patentee before: Wuhan Iron & Steel (Group) Corp. |
|
TR01 | Transfer of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141126 Termination date: 20190609 |
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CF01 | Termination of patent right due to non-payment of annual fee |