CN203944710U - Portable bus bar reshaper - Google Patents

Portable bus bar reshaper Download PDF

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Publication number
CN203944710U
CN203944710U CN201420337315.0U CN201420337315U CN203944710U CN 203944710 U CN203944710 U CN 203944710U CN 201420337315 U CN201420337315 U CN 201420337315U CN 203944710 U CN203944710 U CN 203944710U
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China
Prior art keywords
die
mold
punching
bending
punching die
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Expired - Fee Related
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CN201420337315.0U
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Chinese (zh)
Inventor
霍宪峰
袁涛
曲修鹏
赵健
莫涛
黄云厚
任亮
张建
段成江
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Xiajin Power Supply Co of State Grid Shandong Electric Power Co Ltd
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Xiajin Power Supply Co of State Grid Shandong Electric Power Co Ltd
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Abstract

本实用新型涉及一种便携式母线排整形器,包括有液压钳(1),液压钳(1)上设有手柄(2)、液压手柄(3)及钳子头(4),其特征在于:钳子头(4)上设有上模具槽(5)和下模具槽(6),与上模具槽(5)和下模具槽(6)配合设有上剪切模具(7)与下剪切模具(8)构成的剪切模具、上折弯模具(9)与下折弯模具(10)构成的折弯模具、上冲孔模具(11)与下冲孔模具(12)构成的冲孔模具及上压接模具(13)与下压接模具(14)构成的压接模具。所述的上冲孔模具(11)与下冲孔模具(12)上分别相对设有上橡胶垫(15)和下橡胶垫(16)。本实用新型便于现场施工,可实现剪切、冲孔、折弯等对小型母线进行加工整形功能。

The utility model relates to a portable busbar shaper, which includes a hydraulic pliers (1), on which a handle (2), a hydraulic handle (3) and a pliers head (4), is characterized in that the pliers The head (4) is provided with an upper mold groove (5) and a lower mold groove (6), and an upper shear mold (7) and a lower shear mold are provided in conjunction with the upper mold groove (5) and the lower mold groove (6) (8) shearing die, bending die consisting of upper bending die (9) and lower bending die (10), punching die consisting of upper punching die (11) and lower punching die (12) And the crimping die that last crimping die (13) and following crimping die (14) constitute. The upper punching die (11) and the lower punching die (12) are respectively provided with an upper rubber pad (15) and a lower rubber pad (16) opposite to each other. The utility model is convenient for on-site construction, and can realize the functions of cutting, punching, bending and the like for processing and shaping the small busbar.

Description

便携式母线排整形器Portable busbar shaper

技术领域 technical field

 本实用新型属电力工程用设备技术领域,尤其涉及一种用于各种电力工程、工矿企业配电工程现场母线排裁剪、整形、冲孔的便携式母线排整形器。 The utility model belongs to the technical field of electric power engineering equipment, in particular to a portable busbar shaper used for busbar cutting, shaping and punching on-site busbars in various electric power projects and power distribution projects of industrial and mining enterprises.

背景技术 Background technique

目前配电盘(箱)内多采用母线排安装,随着经济发展和客户用电量的增加,配变容量不断的增加,原配电盘开关额定电流及母线允许载流量不能满足现有要求,需更换开关及母线(更换开关后原接线孔不对应,铝排更换铜排等情况)。施工人员在现场施工中对母线的截取、冲孔、折弯等施工多采用手工制作,施工工艺不美观,劳动强度大,并且存在一定的困难及不安全因素等缺点。   At present, busbars are mostly installed in switchboards (boxes). With the economic development and the increase of customer electricity consumption, the capacity of distribution transformers continues to increase. The rated current of the original switchboard switch and the allowable carrying capacity of the busbar cannot meet the existing requirements, and the switch needs to be replaced. And the busbar (the original wiring hole does not correspond after the switch is replaced, the aluminum row is replaced with the copper row, etc.). During the on-site construction, the construction personnel mostly use manual work for the interception, punching, and bending of the busbar. The construction process is not beautiful, the labor intensity is high, and there are certain difficulties and unsafe factors.  

发明内容 Contents of the invention

本实用新型的目的是为了克服上述弊端,提供一种对母线排裁剪、整形、冲孔的便携式母线排整形器。本实用新型是利用现有设备液压式压线钳,制作出特殊模具,使其保留原压接功能又增加了对小型母线的剪切、冲孔及折弯等功能。并且体积小便于携带,现场使用快捷方便实现本实用新型的目的所采取的技术方案是:一种便携式母线排整形器,包括有液压钳1,液压钳1上设有手柄2、液压手柄3及钳子头4,其特征在于:钳子头4上设有上模具槽5和下模具槽6,与上模具槽5和下模具槽6配合设有上剪切模具7与下剪切模具8构成的剪切模具、上折弯模具9与下折弯模具10构成的折弯模具、上冲孔模具11与下冲孔模具12构成的冲孔模具及上压接模具13与下压接模具14构成的压接模具。所述的上冲孔模具11与下冲孔模具12上分别相对设有上橡胶垫15和下橡胶垫16。本实用新型利用液压钳提供动力,可对母线排裁剪、整形及冲孔,实现对母线排的裁剪及整形。剪切模具可根据模具的大小对范围内的母线排进行剪切,同时还可剪切部分铝绞线、钢芯铝绞线、钢绞线、直径16mm以下圆钢等。折弯模具可对部分铜排、铝排、扁钢等矩形材料按角度要求进行90度以内折弯,并可进行圆弧倒角,减少折弯时对母线排的压痕。冲孔模具冲头处加装橡胶垫,便于冲头在工件中弹出,上冲孔模采用组装式便于制作排料空,可进行直径13mm以下冲孔。且模具安装更换快捷方便。 The purpose of the utility model is to overcome the above disadvantages and provide a portable busbar shaper for cutting, shaping and punching the busbar. The utility model utilizes the hydraulic crimping pliers of the existing equipment to produce a special mold, which retains the original crimping function and adds the functions of cutting, punching and bending small busbars. And the volume is small and easy to carry, and it is fast and convenient to use on site. The technical solution adopted to realize the purpose of the utility model is: a portable bus bar shaper, including a hydraulic clamp 1, and the hydraulic clamp 1 is provided with a handle 2, a hydraulic handle 3 and The pliers head 4 is characterized in that: the pliers head 4 is provided with an upper mold groove 5 and a lower mold groove 6, and an upper shear mold 7 and a lower shear mold 8 are formed in cooperation with the upper mold groove 5 and the lower mold groove 6. The shear die, the bending die composed of the upper bending die 9 and the lower bending die 10, the punching die composed of the upper punching die 11 and the lower punching die 12, and the upper crimping die 13 and the lower crimping die 14 crimping die. The upper punching die 11 and the lower punching die 12 are respectively provided with an upper rubber pad 15 and a lower rubber pad 16 opposite to each other. The utility model utilizes hydraulic pliers to provide power, can cut, shape and punch the bus bar, and realize the cutting and shaping of the bus bar. The shearing mold can cut the busbar within the range according to the size of the mold, and can also cut some aluminum strands, steel core aluminum strands, steel strands, round steel with a diameter of less than 16mm, etc. The bending mold can bend some copper bars, aluminum bars, flat steel and other rectangular materials within 90 degrees according to the angle requirements, and can perform arc chamfering to reduce the indentation on the busbar during bending. A rubber pad is added to the punch of the punching die to facilitate the ejection of the punch in the workpiece. The upper punching die is assembled to facilitate the production of discharge space, and can punch holes with a diameter of less than 13mm. And the mold installation and replacement is quick and convenient.

本实用新型便携式母线整形器体积小、携带方便、操作简单、更换模具快捷方便、安全可靠、便于现场施工。功能全可实现剪切、冲孔、折弯等对小型母线进行加工整形功能。使用更方便、更安全、施工工艺更美观,大幅减少工作人员的劳动强度和时间,提高工作效率,避免了现场手工制作等不安全因素,克服了以往施工工艺不美观,劳动强度大,并且存在一定的困难等缺点。且不影响原压线钳的使用。 The portable busbar shaper of the utility model is small in size, convenient to carry, simple to operate, fast and convenient to replace molds, safe and reliable, and convenient for on-site construction. Full function can realize cutting, punching, bending and other processing and shaping functions for small busbars. It is more convenient to use, safer, and the construction process is more beautiful, greatly reducing the labor intensity and time of the staff, improving work efficiency, avoiding unsafe factors such as on-site manual production, and overcoming the unsightly construction process and high labor intensity in the past. Certain difficulties and other shortcomings. And it does not affect the use of the original crimping pliers.

附图说明          Description of drawings

图1是本实用新型中液压钳的结构示意图; Fig. 1 is the structural representation of hydraulic tongs in the utility model;

图2是本实用新型中剪切模具的结构示意图; Fig. 2 is the structural representation of shear die in the utility model;

图3是本实用新型中折弯模具的结构示意图; Fig. 3 is the structural representation of bending mold in the utility model;

图4是本实用新型中冲孔模具的结构示意图; Fig. 4 is the structural representation of punching die in the utility model;

图5是本实用新型中压接模具的结构示意图; Fig. 5 is the structural representation of crimping die in the utility model;

图6是母线排的结构示意图。 Fig. 6 is a schematic structural diagram of a bus bar.

图中,1、液压钳,2、手柄,3、液压手柄,4、钳子头,5、上模具槽,6、下模具槽,7、上剪切模具,8、下剪切模具,9、上折弯模具,10、下折弯模具,11、上冲孔模具,12、下冲孔模具,13、上压接模具,14、下压接模具,15、上橡胶垫,16、下橡胶垫,17、母线排。 In the figure, 1, hydraulic pliers, 2, handle, 3, hydraulic handle, 4, pliers head, 5, upper mold groove, 6, lower mold groove, 7, upper shearing mold, 8, lower shearing mold, 9, Upper bending die, 10, lower bending die, 11, upper punching die, 12, lower punching die, 13, upper crimping die, 14, lower crimping die, 15, upper rubber pad, 16, lower rubber Pad, 17, bus bar.

具体实施方式 Detailed ways

参照附图,一种便携式母线排整形器,包括有液压钳1,液压钳1上设有手柄2、液压手柄3及钳子头4,其特征在于:钳子头4上设有上模具槽5和下模具槽6,与上模具槽5和下模具槽6配合设有上剪切模具7与下剪切模具8构成的剪切模具、上折弯模具9与下折弯模具10构成的折弯模具、上冲孔模具11与下冲孔模具12构成的冲孔模具及上压接模具13与下压接模具14构成的压接模具。所述的上冲孔模具11与下冲孔模具12上分别相对设有上橡胶垫15和下橡胶垫16。 Referring to the accompanying drawings, a portable bus bar shaper includes a hydraulic pliers 1, a handle 2, a hydraulic handle 3 and a pliers head 4 are arranged on the hydraulic pliers 1, and it is characterized in that: the pliers head 4 is provided with an upper mold groove 5 and The lower mold groove 6 is equipped with the upper shear mold 7 and the lower shear mold 8 in cooperation with the upper mold groove 5 and the lower mold groove 6, and the bending mold formed by the upper bending mold 9 and the lower bending mold 10. Die, the punching die that upper punching die 11 and following punching die 12 constitute and the crimping die that upper crimping die 13 and lower crimping die 14 constitute. The upper punching die 11 and the lower punching die 12 are respectively provided with an upper rubber pad 15 and a lower rubber pad 16 opposite to each other.

本实用新型利用液压钳提供动力,可对母线排裁剪、整形及冲孔,实现对母线排的裁剪及整形。剪切模具可根据模具的大小对范围内的母线排进行剪切,同时还可剪切部分铝绞线、钢芯铝绞线、钢绞线、直径16mm以下圆钢等。折弯模具可对部分铜排、铝排、扁钢等矩形材料按角度要求进行90度以内折弯,并可进行圆弧倒角,减少折弯时对母线排的压痕。冲孔模具冲头处加装橡胶垫,便于冲头在工件中弹出,上冲孔模采用组装式便于制作排料空,可进行直径13mm以下冲孔。且模具安装更换快捷方便。 The utility model utilizes hydraulic pliers to provide power, can cut, shape and punch the bus bar, and realize the cutting and shaping of the bus bar. The shearing mold can cut the busbar within the range according to the size of the mold, and can also cut some aluminum strands, steel core aluminum strands, steel strands, round steel with a diameter of less than 16mm, etc. The bending mold can bend some copper bars, aluminum bars, flat steel and other rectangular materials within 90 degrees according to the angle requirements, and can perform arc chamfering to reduce the indentation on the busbar during bending. A rubber pad is added to the punch of the punching die to facilitate the ejection of the punch in the workpiece. The upper punching die is assembled to facilitate the production of discharge space, and can punch holes with a diameter of less than 13mm. And the mold installation and replacement is quick and convenient.

Claims (2)

1. 一种便携式母线排整形器,包括有液压钳(1),液压钳(1)上设有手柄(2)、液压手柄(3)及钳子头(4),其特征在于:钳子头(4)上设有上模具槽(5)和下模具槽(6),与上模具槽(5)和下模具槽(6)配合设有上剪切模具(7)与下剪切模具(8)构成的剪切模具、上折弯模具(9)与下折弯模具(10)构成的折弯模具、上冲孔模具(11)与下冲孔模具(12)构成的冲孔模具及上压接模具(13)与下压接模具(14)构成的压接模具。 1. A portable busbar shaper, including hydraulic pliers (1), on which are provided handles (2), hydraulic handles (3) and pliers heads (4), characterized in that: pliers heads ( 4) The upper mold groove (5) and the lower mold groove (6) are arranged on the top, and the upper shear mold (7) and the lower shear mold (8) are arranged in conjunction with the upper mold groove (5) and the lower mold groove (6). ), the bending die consisting of the upper bending die (9) and the lower bending die (10), the punching die consisting of the upper punching die (11) and the lower punching die (12), and the upper A crimping die formed by a crimping die (13) and a lower crimping die (14). 2.按照权利要求1所述的便携式母线排整形器,其特征在于:所述的上冲孔模具(11)与下冲孔模具(12)上分别相对设有上橡胶垫(15)和下橡胶垫(16)。 2. The portable busbar shaper according to claim 1, characterized in that: the upper punching die (11) and the lower punching die (12) are respectively provided with an upper rubber pad (15) and a lower punching die (12). Rubber pads (16).
CN201420337315.0U 2014-06-24 2014-06-24 Portable bus bar reshaper Expired - Fee Related CN203944710U (en)

Priority Applications (1)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105834331A (en) * 2016-05-23 2016-08-10 宝鸡保德利电气设备有限责任公司 Integral dropper pressing mold
CN111496094A (en) * 2020-06-04 2020-08-07 国网湖南省电力有限公司 Tool for manufacturing grounding wire of electrical equipment and application method thereof
CN114210831A (en) * 2021-11-17 2022-03-22 广西电网有限责任公司北海供电局 Multipurpose hydraulic tong bending die

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105834331A (en) * 2016-05-23 2016-08-10 宝鸡保德利电气设备有限责任公司 Integral dropper pressing mold
CN111496094A (en) * 2020-06-04 2020-08-07 国网湖南省电力有限公司 Tool for manufacturing grounding wire of electrical equipment and application method thereof
CN114210831A (en) * 2021-11-17 2022-03-22 广西电网有限责任公司北海供电局 Multipurpose hydraulic tong bending die

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Granted publication date: 20141119

Termination date: 20170624