CN203927580U - A high-power LED spotlight - Google Patents
A high-power LED spotlight Download PDFInfo
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- CN203927580U CN203927580U CN201420247813.6U CN201420247813U CN203927580U CN 203927580 U CN203927580 U CN 203927580U CN 201420247813 U CN201420247813 U CN 201420247813U CN 203927580 U CN203927580 U CN 203927580U
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- 239000000758 substrate Substances 0.000 claims description 29
- 238000005452 bending Methods 0.000 claims 1
- 230000017525 heat dissipation Effects 0.000 abstract description 12
- 230000000694 effects Effects 0.000 abstract description 6
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 229910052724 xenon Inorganic materials 0.000 description 1
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 1
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- Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
- Fastening Of Light Sources Or Lamp Holders (AREA)
Abstract
Description
技术领域 technical field
本实用新型涉及一种LED射灯,特别是一种大功率LED射灯。 The utility model relates to an LED spotlight, in particular to a high-power LED spotlight.
背景技术 Background technique
LED由于其体积小、耗电量低、使用寿命长、高亮度、低热量、环保等优点,在日常生活中已经逐渐得到普及,传统的高亮度大功率射灯常用于户外探照、大型表演、户外照明等,其多为疝气灯、卤素灯等,随着LED光源的推广,该类大功率射灯也逐渐开始才有LED光源,逐渐出现LED射灯、LED帕灯等,但是LED光源的集热性,使用时需要配置散热器,而在大功率LED射灯、LED帕灯中,LED的散热问题尤为严重,传统的散热器多采用铝鳍片式散热器,散热的效率与散热片的面积成正比,故大功率的LED光源就需配置体积较大的铝鳍片散热器,大大的增加灯具的重量,在大功率LED射灯中,当功率大于50W时,射灯就会显得十分的笨重,使用和安装都非常的不方便,且散热效果差,影响LED光源的使用寿命。 Due to its small size, low power consumption, long service life, high brightness, low heat, environmental protection and other advantages, LED has been gradually popularized in daily life. Traditional high-brightness and high-power spotlights are often used in outdoor searchlights and large-scale performances. , outdoor lighting, etc., most of which are xenon lamps, halogen lamps, etc. With the promotion of LED light sources, such high-power spotlights have gradually begun to have LED light sources, and LED spotlights, LED par lights, etc. have gradually appeared, but LED light sources Due to the high heat collection, a radiator needs to be configured when using it. In high-power LED spotlights and LED par lights, the heat dissipation problem of LED is particularly serious. Traditional radiators mostly use aluminum fin radiators. Therefore, the high-power LED light source needs to be equipped with a larger aluminum fin radiator, which greatly increases the weight of the lamp. In high-power LED spotlights, when the power is greater than 50W, the spotlight will It seems very bulky, very inconvenient to use and install, and the heat dissipation effect is poor, which affects the service life of the LED light source.
发明内容 Contents of the invention
为了克服现有技术的不足,本实用新型提供一种散热效果好、体积小、重量轻的大功率LED射灯。 In order to overcome the shortcomings of the prior art, the utility model provides a high-power LED spotlight with good heat dissipation effect, small volume and light weight.
本实用新型解决其技术问题所采用的技术方案是: The technical scheme that the utility model solves its technical problem adopts is:
一种大功率LED射灯,包括射灯本体,所述射灯本体包括:灯体及光源组件,所述光源组件包括LED芯片组及导光组件,所述灯体包括导热基板及若干热管,所述热管环形设置在导热基板的边缘,且环形布置的热管在导热基板前端形成一能够容纳导光组件的空间,所述LED芯片组贴装至导热基板的前端面。 A high-power LED spotlight, including a spotlight body, the spotlight body includes: a lamp body and a light source assembly, the light source assembly includes an LED chip set and a light guide assembly, the lamp body includes a heat-conducting substrate and several heat pipes, The heat pipes are annularly arranged on the edge of the heat conduction substrate, and the heat pipes arranged in an annular shape form a space capable of accommodating the light guide component at the front end of the heat conduction substrate, and the LED chip group is attached to the front surface of the heat conduction substrate.
所述导热基板边缘处开设有若干与热管对应的卡槽,所述热管扣入至该卡槽内。 A plurality of slots corresponding to the heat pipes are opened at the edge of the heat-conducting substrate, and the heat pipes are snapped into the slots.
所述灯体前端配置有一前定位环,所述前定位环上开设有若干与热管对应的卡装孔,所述热管的前端穿入至该卡装孔内。 The front end of the lamp body is provided with a front positioning ring, and a plurality of fastening holes corresponding to the heat pipes are opened on the front positioning ring, and the front ends of the heat pipes penetrate into the fastening holes.
所述灯体后端配置有一后定位环,所述后定位环上开设有若干与热管对应的后卡槽,所述热管尾端卡入至该后卡槽内。 The rear end of the lamp body is provided with a rear positioning ring, and the rear positioning ring is provided with a plurality of rear clamping slots corresponding to the heat pipes, and the tail ends of the heat pipes are clamped into the rear clamping slots.
所述热管前部向外折弯,使得环形布置的热管在导热基板前端形成一倒杯状空间。 The front part of the heat pipe is bent outwards, so that the annularly arranged heat pipes form an inverted cup-shaped space at the front end of the heat-conducting substrate.
所述导热基板为圆柱形结构,其外圆面上设置有外螺纹。 The heat-conducting substrate is a cylindrical structure, and external threads are arranged on the outer circular surface thereof.
所述前定位环为一圆环结构,其外圆面上设置有外螺纹。 The front positioning ring is a circular ring structure, and an external thread is arranged on its outer circular surface.
所述后定位环为一圆环结构,其外圆面上设置有外螺纹。 The rear positioning ring is a ring structure, and an external thread is arranged on the outer surface of the ring.
本实用新型的有益效果是:一种大功率LED射灯,包括射灯本体,所述射灯本体包括:灯体及光源组件,所述光源组件包括LED芯片组及导光组件,所述灯体包括导热基板及若干热管,所述热管环形设置在导热基板的边缘,且环形布置的热管在导热基板前端形成一能够容纳导光组件的空间,所述LED芯片组贴装至导热基板的前端面,即本实用新型通过将热管环形布置成为一灯体框架结构,LED芯片发出的热量通过导热基板传导至热管,热管将热量散发至空气当中实现散热,由于热管具有较高的导热系数,提高了整灯的散热效果,大大的减少灯具的重量和体积,且延长LED芯片组的使用寿命。 The beneficial effects of the utility model are: a high-power LED spotlight, including a spotlight body, the spotlight body includes: a lamp body and a light source assembly, the light source assembly includes an LED chip set and a light guide assembly, the lamp The body includes a heat conduction substrate and a number of heat pipes, the heat pipes are annularly arranged on the edge of the heat conduction substrate, and the heat pipes arranged in a ring form a space capable of accommodating light guide components at the front end of the heat conduction substrate, and the LED chipset is attached to the front end of the heat conduction substrate On the other hand, the utility model forms a lamp body frame structure by arranging the heat pipes in a ring, the heat emitted by the LED chips is conducted to the heat pipes through the heat-conducting substrate, and the heat pipes dissipate the heat into the air to realize heat dissipation. Since the heat pipes have a high thermal conductivity, the improvement Improve the heat dissipation effect of the whole lamp, greatly reduce the weight and volume of the lamp, and prolong the service life of the LED chipset.
附图说明 Description of drawings
下面结合附图和实施例对本实用新型进一步说明。 Below in conjunction with accompanying drawing and embodiment the utility model is further described.
图1是本实用新型灯体的结构示意图; Fig. 1 is the structural representation of the utility model lamp body;
图2是本实用新型灯体的分解示意图。 Fig. 2 is an exploded schematic view of the lamp body of the present invention.
具体实施方式 Detailed ways
参照图1、图2,图1、图2是本实用新型一个具体实施例的结构示意图,如图所示,一种大功率LED射灯,包括射灯本体,所述射灯本体包括:灯体1及光源组件,所述光源组件包括LED芯片组及导光组件,所述灯体1包括铝质导热基板11及若干热管12,所述导热基板11边缘处开设有若干与热管12对应的卡槽111,所述热管12扣入至该卡槽111内。 Referring to Fig. 1 and Fig. 2, Fig. 1 and Fig. 2 are structural schematic diagrams of a specific embodiment of the present invention. As shown in the figure, a high-power LED spotlight includes a spotlight body, and the spotlight body includes: a lamp body 1 and a light source assembly, the light source assembly includes an LED chipset and a light guide assembly, the lamp body 1 includes an aluminum heat conduction substrate 11 and a number of heat pipes 12, and a number of heat pipes 12 corresponding to the heat conduction substrate 11 are provided on the edge A card slot 111 , the heat pipe 12 is buckled into the card slot 111 .
如图所示,为加固热管12,在所述灯体1前端配置有一前定位环13,所述前定位环13上开设有若干与热管12对应的卡装孔131,所述热管12的前端穿入至该卡装孔131内,在所述灯体1后端配置有一后定位环14,所述后定位环14上开设有若干与热管12对应的后卡槽141,所述热管12尾端卡入至该后卡槽141内,通过导热基板11、前定位环13及后定位环14三者的卡掣定位,能够很好的固定多个环形分布热管12,使得多个环形分布热管12形成一灯体框架结构,,且所述热管12前部向外折弯,使得环形布置的热管12在导热基板11前端形成一能够容纳导光组件的倒杯状空间,在本实用新型中,导光组件可采用反光杯导光组件或透镜导光组件,其结构及原理为本领域内的技术人员所熟知,在此不作详述。 As shown in the figure, in order to reinforce the heat pipe 12, a front positioning ring 13 is arranged at the front end of the lamp body 1, and a plurality of mounting holes 131 corresponding to the heat pipe 12 are opened on the front positioning ring 13. The front end of the heat pipe 12 Penetrating into the clamping hole 131, a rear positioning ring 14 is arranged at the rear end of the lamp body 1, and a plurality of rear clamping grooves 141 corresponding to the heat pipe 12 are provided on the rear positioning ring 14, and the rear end of the heat pipe 12 is The end is snapped into the rear slot 141, and through the snapping and positioning of the heat-conducting substrate 11, the front positioning ring 13 and the rear positioning ring 14, a plurality of annular distribution heat pipes 12 can be well fixed, so that a plurality of annular distribution heat pipes 12 forms a lamp body frame structure, and the front part of the heat pipe 12 is bent outward, so that the heat pipe 12 arranged in a ring forms an inverted cup-shaped space capable of accommodating the light guide assembly at the front end of the heat conduction substrate 11. In the utility model , the light guide component can be a reflector light guide component or a lens light guide component, the structure and principle of which are well known to those skilled in the art, and will not be described in detail here.
在本实施例中,所述导热基板11为圆柱形结构,所述前定位环13和后定位环14为一圆环结构,导热基板11、前定位环13和后定位环14的外圆面上均设置有外螺纹,方便安装射灯的壳体、面板、后盖等附件。 In this embodiment, the heat conduction substrate 11 is a cylindrical structure, the front positioning ring 13 and the rear positioning ring 14 are a ring structure, and the outer circular surfaces of the heat conduction substrate 11, the front positioning ring 13 and the rear positioning ring 14 There are external threads on the top, which are convenient for installing the shell, panel, back cover and other accessories of the spotlight.
射灯使用时,LED芯片组发出的热量通过导热基板11传导至热管12,热管12将热量散发至空气当中实现散热,由于热管具有较高的导热系数,传统散热材料铝的导热系数为200 w/(m·k)左右,铜的导热系数为300 w/(m·k)左右,银的导热系数为400 w/(m·k)左右,而热管的导热系数大100000 w/(m·k)以上,其散热的效果远远的高于传统金属散热材料,实用新型通过将热管12环形布置成为一灯体框架结构,热管12同时实现导热、散热,整灯的散热效果好,能够满足大功率LED射灯的散热需求,且大大的减少灯具的重量和体积,延长LED芯片组的使用寿命。 When the spotlight is in use, the heat emitted by the LED chipset is conducted to the heat pipe 12 through the heat-conducting substrate 11, and the heat pipe 12 dissipates the heat into the air for heat dissipation. Since the heat pipe has a high thermal conductivity, the thermal conductivity of the traditional heat-dissipating material aluminum is 200 W /(m·k), the thermal conductivity of copper is about 300 w/(m·k), the thermal conductivity of silver is about 400 w/(m·k), and the thermal conductivity of the heat pipe is 100000 w/(m·k). k) above, its heat dissipation effect is far higher than that of traditional metal heat dissipation materials. The utility model arranges the heat pipes 12 in a ring to form a lamp body frame structure, and the heat pipes 12 realize heat conduction and heat dissipation at the same time. The heat dissipation requirements of high-power LED spotlights can greatly reduce the weight and volume of lamps and prolong the service life of LED chipsets.
在本实施例中,热管12通过卡槽的方式卡扣嵌入至导热基板11内,在具体实施过程中还可加焊或加入导热膏以提高热管与导热基板11之间的导热效率,提高散热效果;而热管12与导热基板11之间的固定方式还可采用焊接、铆接等方式,在此不作一一详述。 In this embodiment, the heat pipe 12 is snapped and embedded into the heat-conducting substrate 11 by means of a slot. In the specific implementation process, welding or heat-conducting paste can also be added to improve the heat conduction efficiency between the heat pipe and the heat-conducting substrate 11 and improve heat dissipation. effect; and the fixing methods between the heat pipe 12 and the heat conducting substrate 11 can also be welded, riveted, etc., which will not be described in detail here.
以上对本实用新型的较佳实施进行了具体说明,当然,本实用新型还可以采用与上述实施方式不同的形式,熟悉本领域的技术人员在不违背本发明精神的前提下所作的等同的变换或相应的改动,都应该属于本实用新型的保护范围内。 The preferred implementation of the present utility model has been specifically described above. Of course, the present utility model can also adopt forms different from the above-mentioned embodiments, and those skilled in the art can make equivalent transformations or modifications without violating the spirit of the present invention. Corresponding changes should all belong to the protection scope of the present utility model.
Claims (8)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420247813.6U CN203927580U (en) | 2014-05-14 | 2014-05-14 | A high-power LED spotlight |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420247813.6U CN203927580U (en) | 2014-05-14 | 2014-05-14 | A high-power LED spotlight |
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| CN203927580U true CN203927580U (en) | 2014-11-05 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108253353A (en) * | 2017-12-13 | 2018-07-06 | 佛山市南海区联合广东新光源产业创新中心 | A kind of LED downlight of high efficiency and heat radiation |
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- 2014-05-14 CN CN201420247813.6U patent/CN203927580U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108253353A (en) * | 2017-12-13 | 2018-07-06 | 佛山市南海区联合广东新光源产业创新中心 | A kind of LED downlight of high efficiency and heat radiation |
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