CN203918499U - The vertical dress of a kind of caliper bracket milling arc clamp for machining - Google Patents
The vertical dress of a kind of caliper bracket milling arc clamp for machining Download PDFInfo
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- CN203918499U CN203918499U CN201420281098.8U CN201420281098U CN203918499U CN 203918499 U CN203918499 U CN 203918499U CN 201420281098 U CN201420281098 U CN 201420281098U CN 203918499 U CN203918499 U CN 203918499U
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Abstract
Description
技术领域 technical field
本实用新型涉及一种卡钳支架铣弧加工夹具,具体地说涉及一种液压盘式制动钳总成用卡钳支架类零件立装进行铣弧加工的夹具,属于机械制造技术领域。 The utility model relates to a fixture for arc milling processing of a caliper bracket, in particular to a fixture for arc milling processing of parts such as a caliper bracket used in a hydraulic disc brake caliper assembly, which belongs to the technical field of mechanical manufacturing.
背景技术 Background technique
目前液压盘式制动钳总成用卡钳支架类零件铣弧加工一般在卧式铣床XK6132上用成型三面刃盘铣刀进行,铣削加工时工作台的运动为上下运动。此类设备工作台的上下运动是依靠滚珠丝杠的工作来实现,频繁地大负荷上下运动使此滚珠丝杠极易损坏,卡钳支架铣弧加工费用居高不下。 At present, arc milling of caliper bracket parts for hydraulic disc brake caliper assembly is generally carried out on a horizontal milling machine XK6132 with a formed three-sided blade disc milling cutter, and the movement of the table during milling is up and down. The up and down movement of the workbench of this type of equipment is realized by the work of the ball screw. The frequent up and down movement of the large load makes the ball screw very easy to be damaged, and the processing cost of the arc milling of the caliper bracket remains high.
实用新型内容 Utility model content
本实用新型要解决的问题是提供一种加工时卧式铣床XK6132的工作台由上下运动转化为水平运动,定位间隙可调同时又能满足工件加工尺寸和形位公差要求的卡钳支架立装铣弧加工夹具。 The problem to be solved by this utility model is to provide a vertical milling caliper support for vertical milling of the horizontal milling machine XK6132, where the worktable of the horizontal milling machine XK6132 is converted from up and down motion to horizontal motion, and the positioning gap can be adjusted while meeting the requirements of workpiece processing size and shape and position tolerance. Arc processing fixture.
为了解决上述问题,本实用新型采用以下技术方案: In order to solve the above problems, the utility model adopts the following technical solutions:
一种卡钳支架立装铣弧加工夹具,包括⊥型结构的夹具本体,所述夹具本体的立板上安装有固定定位块和活动定位块,固定定位块和活动定位块上下排列,所述夹具本体的立板上相对设置有两块压板:第一压板和第二压板,所述夹具本体的水平板上分别设有将第一压板和第二压板向中间压紧的压紧调节装置。 A vertically mounted fixture for arc milling with a caliper bracket, comprising a fixture body with a ⊥-shaped structure, a fixed positioning block and a movable positioning block are installed on the vertical plate of the fixture body, the fixed positioning block and the movable positioning block are arranged up and down, and the fixture Two pressing plates are oppositely arranged on the vertical plate of the body: a first pressing plate and a second pressing plate, and a compression adjusting device that compresses the first pressing plate and the second pressing plate to the middle is respectively provided on the horizontal plate of the clamp body.
以下是本实用新型对上述方案的进一步优化: Below is the further optimization of the above-mentioned scheme in the utility model:
所述固定定位块与活动定位块之间安装有定位间隙调节螺钉,可调节固定定位块与活动定位块之间距离。 A positioning gap adjusting screw is installed between the fixed positioning block and the movable positioning block, and the distance between the fixed positioning block and the movable positioning block can be adjusted.
进一步优化:压紧调节装置包括设置在第一压板的外侧并与两个夹具本体的水平板螺纹支撑连接的水平压紧螺钉,所述水平压紧螺钉的顶部顶在卡钳支架上,两个水平压紧螺钉分别设置在靠近第一压板上下两端的位置。 Further optimization: the compression adjustment device includes a horizontal compression screw arranged on the outside of the first pressure plate and connected to the horizontal plate threaded support of the two fixture bodies, the top of the horizontal compression screw is supported on the caliper bracket, and the two horizontal compression screws The compression screws are respectively arranged at positions close to the upper and lower ends of the first pressing plate.
进一步优化:压紧调节装置还包括设置在第二压板的外侧并与两个夹具本体的水平板螺纹支撑连接的水平定位螺钉,所述水平定位螺钉的顶部顶在卡钳支架上。两个水平定位螺钉分别设置在靠近第二压板上下两端的位置。 Further optimization: the compression adjustment device further includes a horizontal positioning screw arranged on the outside of the second pressing plate and connected with the horizontal plates of the two fixture bodies by thread support, and the top of the horizontal positioning screw abuts on the caliper bracket. The two horizontal positioning screws are respectively arranged at positions close to the upper and lower ends of the second pressing plate.
卡钳支架的水平加工位置通过旋转水平定位螺钉调整,调整合适后用固定螺母将水平定位螺钉固定。 The horizontal processing position of the caliper bracket is adjusted by rotating the horizontal positioning screw, and after the adjustment is appropriate, the horizontal positioning screw is fixed with a fixing nut.
卡钳支架通过水平压紧螺钉、压紧螺杆用第一压板、第二压板固定在夹具本体上。 The caliper bracket is fixed on the fixture body with the first pressing plate and the second pressing plate through the horizontal pressing screw and the pressing screw.
卡钳支架的定位间隙磨损后的调整:松开活动定位块的定位块固定螺钉和固定螺母,旋转定位间隙调节螺钉便可调整定位间隙,调整合适后将活动定位块的定位块固定螺钉和固定螺母紧固。 Adjustment of the positioning gap of the caliper bracket after wear: Loosen the positioning block fixing screw and fixing nut of the movable positioning block, and rotate the positioning gap adjustment screw to adjust the positioning gap. fasten.
进一步优化:所述夹具本体的立板上靠近左右两侧的位置分别螺纹连接有用于压紧第一压板和第二压板的压紧螺杆。 Further optimization: the positions on the vertical plate of the fixture body near the left and right sides are respectively threaded with compression screws for compressing the first pressure plate and the second pressure plate.
进一步优化:压紧螺杆与夹具本体的立板之间安装有螺纹衬套。 Further optimization: a threaded bush is installed between the compression screw and the vertical plate of the fixture body.
进一步优化:为保证加工前后装卸卡钳支架方便,压紧螺杆上靠近第一压板和第二压板下部的位置分别装有回位压簧。 Further optimization: In order to ensure the convenience of loading and unloading the caliper bracket before and after processing, return compression springs are respectively installed on the compression screw near the lower parts of the first pressure plate and the second pressure plate.
加工时,先将定位块组合的定位间隙调整好,水平定位螺钉调整好卡钳支架的图示左右位置,然后将待加工卡钳支架装到定位块组合上,通过水平压紧螺钉、压紧螺杆用第一压板、第二压板固定在夹具上,即可进行铣削加工。 When processing, first adjust the positioning gap of the positioning block combination, adjust the left and right positions of the caliper bracket with the horizontal positioning screw, and then install the caliper bracket to be processed on the positioning block combination, and use the horizontal compression screw and compression screw to The first pressing plate and the second pressing plate are fixed on the fixture, so that the milling process can be carried out.
本实用新型将待加工的卡钳支架由一般的平装、工作台上下运动加工改为立装、工作台水平运动加工,改善了设备的受力状况,延长了设备的无故障工作时间。 The utility model changes the caliper bracket to be processed from the general flat mounting and the processing of the workbench moving up and down to the vertical mounting and the horizontal movement processing of the workbench, which improves the stress condition of the equipment and prolongs the trouble-free working time of the equipment.
下面结合附图和实施例对本实用新型作进一步说明。 Below in conjunction with accompanying drawing and embodiment the utility model is further described.
附图说明 Description of drawings
附图1为本实用新型实施例的夹具结构示意图; Accompanying drawing 1 is the clamp structure schematic diagram of the utility model embodiment;
附图2为附图1的右视图; Accompanying drawing 2 is the right view of accompanying drawing 1;
附图3为附图1的俯视图。 Accompanying drawing 3 is the top view of accompanying drawing 1.
图中:1-夹具体;2-水平压紧螺钉;3-第一压板;4-卡钳支架;5-固定定位块;6-第二压板;7-固定螺母;8-水平定位螺钉;9-定位间隙调节螺钉;10-压紧螺杆;11-活动定位块;12-定位块固定螺钉;13-铣刀刀盘;14-压板支撑柱;15-回位压簧;16-螺纹衬套。 In the figure: 1-clamp body; 2-horizontal compression screw; 3-first pressure plate; 4-caliper bracket; 5-fixed positioning block; 6-second pressure plate; 7-fixing nut; 8-horizontal positioning screw; 9 -Positioning gap adjustment screw; 10-Compressing screw; 11-Active positioning block; 12-Fixing screw of positioning block; 13-Milling cutter head; 14-Press plate support column; 15-Return pressure spring; .
具体实施方式 Detailed ways
实施例,如图1、图2、图3所示,一种卡钳支架立装铣弧加工夹具,包括⊥型结构的夹具本体1,所述夹具本体1的立板上安装有固定定位块5和活动定位块11,固定定位块5和活动定位块11上下排列,所述夹具本体1的立板上相对设置有两块压板:第一压板3和第二压板6,所述夹具本体1的水平板上分别设有将第一压板3和第二压板6向中间压紧的压紧调节装置。 Embodiment, as shown in Fig. 1, Fig. 2 and Fig. 3, a vertically mounted arc milling fixture for a caliper bracket includes a fixture body 1 with a ⊥-shaped structure, and a fixed positioning block 5 is installed on the vertical plate of the fixture body 1 With the movable positioning block 11, the fixed positioning block 5 and the movable positioning block 11 are arranged up and down, and two pressing plates are relatively arranged on the vertical plate of the clamp body 1: the first pressing plate 3 and the second pressing plate 6, the clamping body 1 The horizontal plates are respectively provided with compression adjusting devices for compressing the first pressing plate 3 and the second pressing plate 6 towards the middle.
固定定位块5与活动定位块11组合用于卡钳支架4的立装定位。 The combination of the fixed positioning block 5 and the movable positioning block 11 is used for vertical positioning of the caliper bracket 4 .
所述固定定位块5与活动定位块11之间安装有定位间隙调节螺钉9,可调节固定定位块5与活动定位块11之间距离,以保证卡钳支架的合适定位间隙。 A positioning gap adjustment screw 9 is installed between the fixed positioning block 5 and the movable positioning block 11, and the distance between the fixed positioning block 5 and the movable positioning block 11 can be adjusted to ensure a suitable positioning gap of the caliper bracket.
压紧调节装置包括设置在第一压板3的外侧并与两个夹具本体1的水平板螺纹支撑连接的水平压紧螺钉2,所述水平压紧螺钉2的顶部顶在卡钳支架4上。两个水平压紧螺钉2分别设置在靠近第一压板3上下两端的位置。 The compression adjustment device includes a horizontal compression screw 2 arranged on the outside of the first pressure plate 3 and threadedly connected to the horizontal plates of the two clamp bodies 1 , and the top of the horizontal compression screw 2 abuts on the caliper bracket 4 . The two horizontal compression screws 2 are respectively arranged at positions close to the upper and lower ends of the first pressing plate 3 .
压紧调节装置还包括设置在第二压板6的外侧并与两个夹具本体1的水平板螺纹支撑连接的水平定位螺钉8,所述水平定位螺钉8的顶部顶在卡钳支架4上。两个水平定位螺钉8分别设置在靠近第二压板6上下两端的位置。 The compression adjustment device also includes a horizontal positioning screw 8 arranged on the outside of the second pressing plate 6 and threadedly connected to the horizontal plates of the two clamp bodies 1 , and the top of the horizontal positioning screw 8 abuts on the caliper bracket 4 . Two horizontal positioning screws 8 are respectively arranged at positions close to the upper and lower ends of the second pressing plate 6 .
卡钳支架4的水平加工位置通过旋转水平定位螺钉8调整,调整合适后用固定螺母7将水平定位螺钉8固定。 The horizontal processing position of the caliper bracket 4 is adjusted by rotating the horizontal positioning screw 8, and after the adjustment is suitable, the horizontal positioning screw 8 is fixed with the fixing nut 7.
卡钳支架4通过水平压紧螺钉2、压紧螺杆6用第一压板3、第二压板6固定在夹具本体1上。 The caliper support 4 is fixed on the fixture body 1 with the first pressing plate 3 and the second pressing plate 6 through the horizontal pressing screw 2 and the pressing screw 6 .
卡钳支架4的定位间隙磨损后的调整:松开活动定位块11的定位块固定螺钉12和固定螺母7,旋转定位间隙调节螺钉9便可调整定位间隙,调整合适后将活动定位块11的定位块固定螺钉12和固定螺母7紧固。 Adjustment of the positioning gap of the caliper bracket 4 after wear: Loosen the positioning block fixing screw 12 and the fixing nut 7 of the movable positioning block 11, rotate the positioning gap adjustment screw 9 to adjust the positioning gap, and adjust the positioning of the movable positioning block 11 after proper adjustment. Block fixing screws 12 and fixing nuts 7 are fastened.
所述夹具本体1的立板上靠近左右两侧的位置分别螺纹连接有用于压紧第一压板3和第二压板6的压紧螺杆10,为方便压紧螺杆10螺纹传动机构磨损后快速更换,压紧螺杆10与夹具本体1的立板之间安装有螺纹衬套16; The position on the vertical plate of the fixture body 1 near the left and right sides is threadedly connected with the compression screw rod 10 for compressing the first pressure plate 3 and the second pressure plate 6 respectively, for the convenience of the compression screw rod 10 threaded transmission mechanism after wear and tear and quick replacement , a threaded bushing 16 is installed between the compression screw 10 and the vertical plate of the fixture body 1;
为保证加工前后装卸卡钳支架4方便,压紧螺杆10上靠近第一压板3和第二压板6下部的位置分别装有回位压簧15。 In order to ensure the convenience of loading and unloading the caliper support 4 before and after processing, return stage clips 15 are respectively equipped with the positions near the bottom of the first pressing plate 3 and the second pressing plate 6 on the compression screw 10 .
第一压板3的下部和第二压板6的下部分别设有压板支撑柱14。 The lower part of the first pressing plate 3 and the lower part of the second pressing plate 6 are respectively provided with pressing plate support columns 14 .
加工时,夹具安到XK6132卧式铣床上,找正后固定,先将待加工卡钳支架4装到固定定位块5和活动定位块11的定位块组合上,转动水平压紧螺钉2使卡钳支架4的安装平面端端面靠紧水平定位螺钉8,最后转动压紧螺杆10通过压板支撑柱14压缩回位弹簧15用用第一压板3、第二压板6压紧卡钳支架4,即可用铣刀刀盘13进行铣削加工。 During processing, the fixture is installed on the XK6132 horizontal milling machine, fixed after alignment, and the caliper bracket 4 to be processed is installed on the positioning block combination of the fixed positioning block 5 and the movable positioning block 11, and the horizontal compression screw 2 is turned to make the caliper bracket The end face of the installation plane of 4 is close to the horizontal positioning screw 8, and finally the compression screw 10 is rotated through the pressure plate support column 14 to compress the return spring 15. Use the first pressure plate 3 and the second pressure plate 6 to compress the caliper bracket 4, that is, the milling cutter can be used The cutter head 13 performs milling processing.
上述实施例中所述夹具为机械手动夹紧夹具,可以根据工厂的具体情况进行相应改动,例如可将此夹具改为液压或气动夹紧,并不仅仅局限于本实施例。 The clamps described in the above embodiments are mechanical manual clamping clamps, which can be modified according to the specific conditions of the factory, for example, the clamps can be changed to hydraulic or pneumatic clamping, which is not limited to this embodiment.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420281098.8U CN203918499U (en) | 2014-05-29 | 2014-05-29 | The vertical dress of a kind of caliper bracket milling arc clamp for machining |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420281098.8U CN203918499U (en) | 2014-05-29 | 2014-05-29 | The vertical dress of a kind of caliper bracket milling arc clamp for machining |
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| CN203918499U true CN203918499U (en) | 2014-11-05 |
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| CN201420281098.8U Expired - Fee Related CN203918499U (en) | 2014-05-29 | 2014-05-29 | The vertical dress of a kind of caliper bracket milling arc clamp for machining |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105881285A (en) * | 2016-05-20 | 2016-08-24 | 东莞纳钛测控技术有限公司 | Caliper automatic production line positioning device |
| CN107932366A (en) * | 2017-12-01 | 2018-04-20 | 江西昌河航空工业有限公司 | A kind of frock for processing rocking arm prong |
| CN110773794A (en) * | 2019-10-16 | 2020-02-11 | 浙江亚太机电股份有限公司 | Broaching machine clamp for processing crotch part of caliper support |
-
2014
- 2014-05-29 CN CN201420281098.8U patent/CN203918499U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105881285A (en) * | 2016-05-20 | 2016-08-24 | 东莞纳钛测控技术有限公司 | Caliper automatic production line positioning device |
| CN105881285B (en) * | 2016-05-20 | 2017-08-25 | 东莞纳钛测控技术有限公司 | Positioning device of caliper automatic production line |
| CN107932366A (en) * | 2017-12-01 | 2018-04-20 | 江西昌河航空工业有限公司 | A kind of frock for processing rocking arm prong |
| CN110773794A (en) * | 2019-10-16 | 2020-02-11 | 浙江亚太机电股份有限公司 | Broaching machine clamp for processing crotch part of caliper support |
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Granted publication date: 20141105 Termination date: 20200529 |