CN203918129U - A kind of Gear Milling fixture of steering rack - Google Patents
A kind of Gear Milling fixture of steering rack Download PDFInfo
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- CN203918129U CN203918129U CN201420256758.7U CN201420256758U CN203918129U CN 203918129 U CN203918129 U CN 203918129U CN 201420256758 U CN201420256758 U CN 201420256758U CN 203918129 U CN203918129 U CN 203918129U
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- steering rack
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- steering
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Abstract
Description
技术领域 technical field
本实用新型涉及一种齿条类零件铣齿加工夹具,具体地说涉及一种齿轮齿条式转向器总成用转向齿条类零件进行铣齿加工的夹具,属于机械制造技术领域。 The utility model relates to a jig for milling teeth of rack parts, in particular to a jig for milling teeth of steering rack parts used in a rack and pinion steering gear assembly, and belongs to the technical field of mechanical manufacturing.
背景技术 Background technique
目前齿轮齿条式转向器总成用转向齿条类零件的铣齿加工一般在卧式铣床XK6132上用成型刀具进行,现在的铣齿夹具一般每次装夹、加工4-8件,铣削加工时刀具空行程时间长,非加工时间长,装卸工件频繁导致工件加工效率低下,严重制约生产。 At present, the milling processing of the steering rack parts for the rack and pinion steering gear assembly is generally carried out on the horizontal milling machine XK6132 with forming tools. The current milling fixtures generally clamp and process 4-8 pieces each time. When the tool has a long empty travel time, the non-processing time is long, and the frequent loading and unloading of workpieces leads to low processing efficiency of workpieces, which seriously restricts production.
实用新型内容 Utility model content
本实用新型要解决的问题是提供一种加工时夹紧迅速、铣齿刀具加工时一次加工工件尽量多使空行程最短、能充分利用卧式铣床XK6132的工作行程,同时又能满足工件加工尺寸和形位公差要求的转向齿条类零件铣齿加工夹具。 The problem to be solved by this utility model is to provide a kind of fast clamping during processing, which can process as many workpieces as possible at one time to make the empty stroke the shortest, can make full use of the working stroke of the horizontal milling machine XK6132, and can meet the processing size of the workpiece at the same time. Gear milling fixtures for steering rack parts and shape and position tolerance requirements.
为了解决上述问题,本实用新型采用以下技术方案: In order to solve the above problems, the utility model adopts the following technical solutions:
一种转向齿条的铣齿加工夹具,包括菱形结构的夹具底板,所述夹具底板上设有两排均匀分布的带导向孔的螺纹孔,每个螺纹孔通过压紧螺钉分别装有压板,压板与夹具底板之间安装有待加工的转向齿条,转向齿条前后倒置紧密排布在夹具底板平面上。 A gear milling fixture for steering racks, comprising a rhombus-shaped fixture bottom plate, two rows of uniformly distributed threaded holes with guide holes are arranged on the fixture bottom plate, each threaded hole is respectively equipped with a pressure plate through a compression screw, A steering rack to be processed is installed between the pressing plate and the fixture base plate, and the steering racks are arranged upside down and closely arranged on the plane of the fixture base plate.
以下是本实用新型对上述方案的进一步优化: Below is the further optimization of the above-mentioned scheme in the utility model:
进一步优化:为保证加工前后装卸转向齿条方便,夹具底板上的导向孔的底部与压板之间装有复位弹簧。 Further optimization: In order to ensure the convenience of loading and unloading the steering rack before and after processing, a return spring is installed between the bottom of the guide hole on the bottom plate of the fixture and the pressure plate.
进一步优化:压板的下部加工有导向柱,导向柱的外圆周上靠近下端的位置具有可压紧复位弹簧的限位柱。 Further optimization: the lower part of the pressure plate is processed with a guide column, and the position near the lower end of the outer circumference of the guide column has a limit column that can compress the return spring.
借用压板导向柱外圆和夹具底板导向孔的小间隙配合可保证转向齿条铣齿的径向尺寸和形位公差要求; The radial size and shape and position tolerance requirements of the milling teeth of the steering rack can be guaranteed by borrowing the small clearance fit between the outer circle of the guide column of the pressure plate and the guide hole of the bottom plate of the fixture;
加工时,先将待加工转向齿条前后倒置紧密排布在夹具底板平面上,转向齿条的直端端面靠紧压板的限位柱外圆,然后通过转动压紧螺钉用压板压紧转向齿条,即可进行铣削加工。 When processing, first turn the steering rack to be processed upside down and arrange it closely on the plane of the fixture bottom plate. The straight end face of the steering rack is close to the outer circle of the limit column of the pressure plate, and then press the steering gear with the pressure plate by turning the compression screw. strips for milling.
本实用新型采用上述方案,加工时夹紧迅速、可靠,一次装夹可加工25件,转向齿条的紧密排布使铣床刀具加工时空行程最短,并充分利用了卧式铣床XK6132的工作行程,同时又能满足了转向齿条加工尺寸和形位公差要求,大大提高了工作效率。 The utility model adopts the above-mentioned scheme, the clamping is fast and reliable during processing, and 25 pieces can be processed in one clamping. The tight arrangement of the steering rack makes the cutting time and space travel of the milling machine tool the shortest, and fully utilizes the working stroke of the horizontal milling machine XK6132. At the same time, it can meet the processing size and shape and position tolerance requirements of the steering rack, greatly improving the work efficiency.
下面结合附图和实施例对本实用新型作进一步说明。 Below in conjunction with accompanying drawing and embodiment the utility model is further described.
附图说明 Description of drawings
附图1为本实用新型实施例的夹具结构示意图; Accompanying drawing 1 is the clamp structure schematic diagram of the utility model embodiment;
附图2为附图1的A-A旋转剖视图; Accompanying drawing 2 is A-A rotation sectional view of accompanying drawing 1;
附图3为本实用新型实施例中压板结构示意图; Accompanying drawing 3 is the structure schematic diagram of the pressure plate in the utility model embodiment;
附图4为附图3的俯视图; Accompanying drawing 4 is the top view of accompanying drawing 3;
图中:1-夹具底板;2-转向齿条;3-压紧螺钉;4-压板;5-复位弹簧;6-导向柱;7-限位柱。 In the figure: 1-fixture bottom plate; 2-steering rack; 3-pressing screw; 4-press plate; 5-return spring; 6-guiding column; 7-limiting column.
具体实施方式 Detailed ways
实施例,如图1、图2所示,一种转向齿条的铣齿加工夹具,包括菱形结构的夹具底板1,所述夹具底板1的上部加工有两排均匀分布的带导向孔的螺纹孔,每个螺纹孔通过压紧螺钉3分别装有压板4,用于压紧待加工的转向齿条2,转向齿条2铣齿平面向上前后倒置紧密排布在夹具底板1的平面上,转向齿条2的直端端面靠紧压板4的限位柱外圆上。 Embodiments, as shown in Fig. 1 and Fig. 2, a gear milling fixture for steering racks, including a rhombus-shaped fixture base plate 1, the upper part of the fixture base plate 1 is processed with two rows of uniformly distributed threads with guide holes Each threaded hole is respectively equipped with a pressure plate 4 through a compression screw 3, which is used to compress the steering rack 2 to be processed, and the milling plane of the steering rack 2 is upside down and tightly arranged on the plane of the fixture bottom plate 1. The straight end face of the steering rack 2 abuts against the outer circle of the spacer column of the pressure plate 4 .
为保证加工前后装卸转向齿条2方便,夹具底板1上的导向孔内与压板4之间装有复位弹簧5。 In order to ensure the convenience of loading and unloading the steering rack 2 before and after processing, a return spring 5 is installed between the guide hole on the fixture base plate 1 and the pressure plate 4 .
如图3、图4所示,压板的下部加工有用来保证转向齿条轴向位置的限位柱7,压板4的下部加工有导向柱7,导向柱7的外圆周上靠近下端的位置具有通过压紧螺钉3可压紧复位弹簧5的限位柱6。 As shown in Figure 3 and Figure 4, the lower part of the pressure plate is processed with a limit column 7 for ensuring the axial position of the steering rack, the lower part of the pressure plate 4 is processed with a guide column 7, and the outer circumference of the guide column 7 is near the lower end. The limit post 6 of the return spring 5 can be compressed by the compression screw 3 .
加工时,将夹具安装到XK6132卧式铣床上,找正后固定,先将待加工转向齿条2共25件前后倒置紧密排布在夹具底板1的平面上,转向齿条2的直端轴端面靠紧压板4的导向柱外圆,然后通过转动压紧螺钉3压缩复位弹簧5用压板4压紧转向齿条2,即可进行铣削加工。 During processing, install the fixture on the XK6132 horizontal milling machine, and then fix it after alignment. Firstly, turn the 25 pieces of steering rack 2 to be processed upside down and arrange them closely on the plane of the fixture bottom plate 1. The straight end shaft of the steering rack 2 The end face is pressed against the outer circle of the guide column of the pressing plate 4, and then the pressing plate 4 is used to press the steering rack 2 by rotating the pressing screw 3 to compress the return spring 5, and then milling can be carried out.
上述实施例中,所述夹具底板1的具体结构和转向齿条2的一次加工数量可以根据转向齿条2的图纸、加工设备的相应型号等具体情况的变化进行相应改动,并不仅仅局限于本实施例。 In the above embodiment, the specific structure of the fixture base plate 1 and the number of one-time processing of the steering rack 2 can be changed according to the drawings of the steering rack 2, the corresponding models of the processing equipment, etc., and are not limited to This example.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420256758.7U CN203918129U (en) | 2014-05-20 | 2014-05-20 | A kind of Gear Milling fixture of steering rack |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420256758.7U CN203918129U (en) | 2014-05-20 | 2014-05-20 | A kind of Gear Milling fixture of steering rack |
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| CN203918129U true CN203918129U (en) | 2014-11-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201420256758.7U Expired - Fee Related CN203918129U (en) | 2014-05-20 | 2014-05-20 | A kind of Gear Milling fixture of steering rack |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104772645A (en) * | 2015-04-30 | 2015-07-15 | 荆州恒隆汽车零部件制造有限公司 | Feeding trolley for processing axial parts of automobile steering devices |
| CN112077629A (en) * | 2020-09-16 | 2020-12-15 | 深圳山源电器股份有限公司 | Double-sided relieving equipment and material clamping device and material clamping method thereof |
-
2014
- 2014-05-20 CN CN201420256758.7U patent/CN203918129U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104772645A (en) * | 2015-04-30 | 2015-07-15 | 荆州恒隆汽车零部件制造有限公司 | Feeding trolley for processing axial parts of automobile steering devices |
| CN112077629A (en) * | 2020-09-16 | 2020-12-15 | 深圳山源电器股份有限公司 | Double-sided relieving equipment and material clamping device and material clamping method thereof |
| CN112077629B (en) * | 2020-09-16 | 2022-06-07 | 深圳山源电器股份有限公司 | Double-sided relieving equipment and material clamping device and material clamping method thereof |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141105 Termination date: 20200520 |
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| CF01 | Termination of patent right due to non-payment of annual fee |