CN203901762U - Piston type double-station punching machine with crank-link structure - Google Patents
Piston type double-station punching machine with crank-link structure Download PDFInfo
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- CN203901762U CN203901762U CN201420245457.4U CN201420245457U CN203901762U CN 203901762 U CN203901762 U CN 203901762U CN 201420245457 U CN201420245457 U CN 201420245457U CN 203901762 U CN203901762 U CN 203901762U
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Abstract
本实用新型公开了一种采用曲柄连杆结构的活塞式双工位冲压机,其包括机床和两个冲压工位,其特征在于:所述机床上沿一直线设置两活塞式驱动机构,一连接杆连接两所述驱动机构的活塞,所述连接杆上沿其长度方向设置有两齿条,所述机床上还设置两个与所述齿条啮合的齿轮;每个所述冲压工位均设置一滑槽,所述滑槽内可移动地设置有冲头滑块,每个所述冲头滑块均通过一铰杆连接在所述齿轮偏心位置处,所述铰杆与所述齿轮及冲头滑块均铰接。本实用新型具有动作迅速、成本较低,且采用清洁的压缩空气为工作介质,不会造成环境的污染等优点。
The utility model discloses a piston-type double-station stamping machine adopting a crank-connecting rod structure, which comprises a machine tool and two stamping stations, and is characterized in that two piston-type driving mechanisms are arranged along a straight line on the machine tool, one The connecting rod connects the pistons of the two drive mechanisms, and the connecting rod is provided with two racks along its length, and the machine tool is also provided with two gears meshing with the racks; each stamping station Each is provided with a chute, and a punch slider is movably arranged in the chute, and each of the punch sliders is connected to the eccentric position of the gear through a hinge rod, and the hinge rod is connected to the Both the gear and the punch slider are hinged. The utility model has the advantages of quick action, low cost, clean compressed air as the working medium, and no environmental pollution.
Description
技术领域 technical field
本实用新型属于机械领域,涉及一种采用曲柄连杆结构的活塞式双工位冲压机,尤其是卧式数控双工位冲压机。 The utility model belongs to the mechanical field, and relates to a piston-type double-station stamping machine adopting a crank connecting rod structure, in particular to a horizontal numerically controlled double-station stamping machine.
背景技术 Background technique
目前,传统的机械冲压机都是立式的。在立式冲压机上,实现双工位冲压是比较困难的,往往需要一个数控工作台;采用数控工作台的双工位立式冲压,在结构上比较复杂,工作台的刚性较差;此外,整个系统的造价也比较高。现代制造业,特别是电子电器、通信等产品的制造,对高效率、小功率的自动化冲压机的需求越来越迫切,而传统的机械冲压机显然不能够满足这种需求。 At present, the traditional mechanical stamping machines are all vertical. On a vertical stamping machine, it is difficult to achieve double-station stamping, and a numerical control workbench is often required; the double-station vertical stamping with a numerical control workbench is more complicated in structure, and the rigidity of the workbench is poor; in addition, The cost of the whole system is also relatively high. Modern manufacturing, especially the manufacture of electronic appliances, communications and other products, has an increasingly urgent demand for high-efficiency, low-power automatic stamping machines, and traditional mechanical stamping machines are obviously unable to meet this demand.
发明内容 Contents of the invention
为了解决上述问题,本实用新型提供一种卧式、高效的采用曲柄连杆结构的活塞式双工位冲压机。 In order to solve the above problems, the utility model provides a horizontal, high-efficiency piston-type double-station punching machine with a crank-connecting rod structure.
本实用新型的技术方案是提供 The technical scheme of the utility model is to provide
一种采用曲柄连杆结构的活塞式双工位冲压机,其包括机床和两个冲压工位,其特征在于:所述机床上沿一直线设置两活塞式驱动机构,一连接杆连接两所述驱动机构的活塞,所述连接杆上沿其长度方向设置有两齿条,所述机床上还设置两个与所述齿条啮合的齿轮;所述齿轮和冲压工位均以所述连接杆为对称轴,对称设置在所述连接杆的两侧;每个所述冲压工位均设置一滑槽,所述滑槽内可移动地设置有冲头滑块,每个所述冲头滑块均通过一铰杆连接在所述齿轮偏心位置处,所述铰杆与所述齿轮及冲头滑块均铰接。 A piston-type double-station stamping machine adopting a crank-connecting rod structure, which includes a machine tool and two stamping stations. The piston of the driving mechanism, the connecting rod is provided with two racks along its length direction, and the machine tool is also provided with two gears meshing with the racks; the gears and the stamping station are connected by the The rod is a symmetrical axis, and is symmetrically arranged on both sides of the connecting rod; each of the stamping stations is provided with a chute, and a punch slider is movably arranged in the chute, and each of the punches The sliders are all connected at the eccentric position of the gear through a hinge rod, and the hinge rod is hinged with the gear and the punch slider.
优选的,所述活塞式驱动机构为油缸或气缸。 Preferably, the piston driving mechanism is an oil cylinder or an air cylinder.
优选的,所述机床上设置两所述冲压工位,两所述冲压工位以所述连接杆的轴线为对称轴对称设置,两分别与所述齿条啮合的齿轮以所述连接杆的轴线为对称轴对称设置。 Preferably, two stamping stations are set on the machine tool, and the two stamping stations are symmetrically arranged with the axis of the connecting rod as the axis of symmetry, and the two gears respectively meshing with the rack are arranged with the axis of the connecting rod. The axes are set symmetrically about the axis of symmetry.
优选的,所述机床为卧式对称布局。 Preferably, the machine tool has a horizontal symmetrical layout.
本实用新型的采用曲柄连杆结构的活塞式双工位冲压机具有以下有益效果: The piston-type double-station stamping machine adopting the crank connecting rod structure of the utility model has the following beneficial effects:
(1)技术功能较为完善,采用技术成熟的齿轮齿条机构、铰杆机构作为冲压机的主要元件,加工制造起来较为方便。 (1) The technical functions are relatively complete, and the mature rack and pinion mechanism and hinge rod mechanism are used as the main components of the punching machine, which is more convenient for processing and manufacturing.
(2) 仅采用一套传动装置,就实现了两个工位的工作,结构更加紧凑,提高了工作效率,降低了成本。 (2) Only one set of transmission device is used to realize the work of two stations, the structure is more compact, the work efficiency is improved, and the cost is reduced.
(3)该装置中的曲柄连杆机构为非线形机构,当传动角、压力角大的时候,曲柄连杆机构可以作为行程放大机构,此时输出速度大,越过空行程的速度快,节省了时间。当传动角、压力角小的时候,可作为力放大机构,此时输出速度小,但是输出力很大,此时冲压工件的输出力也得到了保障。 (3) The crank-link mechanism in this device is a non-linear mechanism. When the transmission angle and pressure angle are large, the crank-link mechanism can be used as a stroke amplification mechanism. At this time, the output speed is large, and the speed of crossing the empty stroke is fast, saving time. When the transmission angle and pressure angle are small, it can be used as a force amplification mechanism. At this time, the output speed is small, but the output force is large. At this time, the output force of the stamping workpiece is also guaranteed.
(4)由于机床采用卧式布局,相对于传统的立式冲压机床,重心低,稳定性好。此外,在机床两侧,设置上自动送料的步进装置,能够形成高效率、自动化的冲压机床。 (4) Since the machine tool adopts a horizontal layout, compared with the traditional vertical stamping machine tool, the center of gravity is low and the stability is good. In addition, on both sides of the machine tool, a stepping device for automatic feeding is installed, which can form a high-efficiency and automatic stamping machine tool.
(5)当采用气缸作为驱动机构时,其具有动作迅速、成本较低,且采用清洁的压缩空气为工作介质,不会造成环境的污染等优点。 (5) When the cylinder is used as the driving mechanism, it has the advantages of quick action, low cost, clean compressed air as the working medium, and no environmental pollution.
(6)采用双工位结构 ,受力平衡,延长结构寿命。 (6) Double-station structure is adopted to balance the force and prolong the service life of the structure.
附图说明 Description of drawings
图1是本实用新型采用曲柄连杆结构的活塞式双工位冲压机最佳实施例的结构示意图。 Fig. 1 is a structural schematic view of the best embodiment of the piston-type double-station stamping machine adopting the crank-connecting rod structure of the present invention.
具体实施方式 Detailed ways
下面对本实用新型的具体实施方式作进一步详细的描述。 The specific implementation manner of the present utility model is described in further detail below.
如图1所示,本实用新型的一种采用曲柄连杆结构的活塞式双工位冲压机包括机床(未图示),机床上设置两油缸或气缸,优选气缸。气缸1和气缸1′沿同一直线设置、活塞2和活塞2′相对,一连接杆3连接活塞2和活塞2′。以连接杆3为对称轴设置两个冲压工位4。两个冲压工位4对称设置,但是,也可以根据本发明的设计思路,将多个冲压工位一侧设置或设置多组对称设置的冲压工位等等。每个冲压工位4均设置一滑槽5,滑槽5内可移动地设置有冲头滑块6。 As shown in Figure 1, a piston-type double-station punching machine adopting a crank-connecting rod structure of the present invention includes a machine tool (not shown), and two oil cylinders or air cylinders, preferably air cylinders, are arranged on the machine tool. Cylinder 1 and cylinder 1' are arranged along the same straight line, piston 2 is opposite to piston 2', and a connecting rod 3 is connected to piston 2 and piston 2'. Two stamping stations 4 are set with the connecting rod 3 as the axis of symmetry. The two stamping stations 4 are arranged symmetrically, however, according to the design ideas of the present invention, multiple stamping stations can be arranged on one side or multiple groups of symmetrically arranged stamping stations can be arranged. Each stamping station 4 is provided with a chute 5 , and a punch slider 6 is movably arranged in the chute 5 .
连接杆3上设置齿条7和齿条7′,齿条7和齿条7′以连接杆3为轴分别设置在连接杆3的两侧,当然也可以将连接杆3设置成两面齿条结构。齿轮8和齿轮8′分别啮合在一齿条7和齿条7′上,在齿条7和齿条7′的驱动下绕自身中轴线旋转。每个冲头滑块6通过一铰杆9和铰杆9′连接在齿轮8和齿轮8′偏心位置处,铰杆与齿轮8和齿轮8′及冲头滑块6均铰接。 A rack 7 and a rack 7' are arranged on the connecting rod 3, and the rack 7 and the rack 7' are respectively arranged on both sides of the connecting rod 3 with the connecting rod 3 as an axis. Of course, the connecting rod 3 can also be set as a double-sided rack structure. The gear 8 and the gear 8' are engaged with a rack 7 and a rack 7' respectively, and are driven by the rack 7 and the rack 7' to rotate around their central axis. Each punch slide block 6 is connected at the eccentric position of gear 8 and gear 8 ' through a hinge bar 9 and hinge bar 9 ', and the hinge bar is all hinged with gear 8 and gear 8 ' and punch slide block 6.
本实用新型的工作原理:当压缩空气进入气缸1,推动下活塞2和活塞2′向上运动,从而带动齿条7和齿条7′作向上运动,齿条7和齿条7′带动两侧齿轮8和齿轮8′分别作顺时针和逆时针运动,进而推动两侧曲柄连杆机构,驱动两冲头滑块6向外运动,由冲头滑块6上的凸模对左右工件进行冲压。 The working principle of the utility model: when the compressed air enters the cylinder 1, the lower piston 2 and the piston 2' are pushed to move upward, thereby driving the rack 7 and the rack 7' to move upward, and the rack 7 and the rack 7' drive the two sides The gear 8 and the gear 8' move clockwise and counterclockwise respectively, and then push the crank linkage mechanism on both sides to drive the two punch sliders 6 to move outward, and the punches on the punch slider 6 punch the left and right workpieces .
当压缩空气进入上气缸1′,推动上活塞2和活塞2′向下运动,此时齿条7和齿条7′向下运动,从而带动两侧齿轮8和齿轮8′分别作逆时针和顺时针运动,驱动两侧的曲柄连杆机构,带动冲头滑块6向内移动,复位。 When the compressed air enters the upper cylinder 1', it pushes the upper piston 2 and piston 2' to move downward, at this time, the rack 7 and the rack 7' move downward, thereby driving the gear 8 and the gear 8' on both sides to move counterclockwise and clockwise respectively. The clockwise movement drives the crank-link mechanism on both sides to drive the punch slider 6 to move inward and reset.
由于在冲压过程中,左右两个工位的冲压力,反作用到双面齿条上的横向力,是对称平衡的。所以,本冲压机相对于采用单侧齿条-曲柄-连杆增力机构的单工位冲压机,不仅生产效率提高1倍,而且齿条及活塞的受力条件大为改善,使用寿命可以大幅度提高。 Because in the stamping process, the stamping force of the left and right stations reacts to the lateral force on the double-sided rack, it is symmetrically balanced. Therefore, compared with the single-station punching machine using a single-side rack-crank-connecting rod booster mechanism, this punching machine not only doubles the production efficiency, but also greatly improves the stress conditions of the rack and piston, and the service life can be extended. substantial improvement.
以上实施例仅为本实用新型其中的一种实施方式,其描述较为具体和详细,但并不能因此而理解为对本实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。因此,本实用新型专利的保护范围应以所附权利要求为准。 The above embodiment is only one implementation mode of the present utility model, and its description is relatively specific and detailed, but it should not be construed as limiting the patent scope of the present utility model. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the scope of protection of the utility model patent should be based on the appended claims.
Claims (6)
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103991237A (en) * | 2014-05-14 | 2014-08-20 | 苏州农业职业技术学院 | Piston type double-station punching machine with crank connecting rod structure |
CN106515061A (en) * | 2016-12-30 | 2017-03-22 | 南京理工大学 | Large-tonnage servo press driving double toggle rods to reinforce through gear and racks, and method thereof |
CN106626494A (en) * | 2016-12-28 | 2017-05-10 | 李国朋 | Screw machining waste compaction device used in small-scale industry |
CN111872196A (en) * | 2020-07-13 | 2020-11-03 | 尹强强 | Multi-hole-position industrial aluminum profile hydraulic punch |
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2014
- 2014-05-14 CN CN201420245457.4U patent/CN203901762U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103991237A (en) * | 2014-05-14 | 2014-08-20 | 苏州农业职业技术学院 | Piston type double-station punching machine with crank connecting rod structure |
CN106626494A (en) * | 2016-12-28 | 2017-05-10 | 李国朋 | Screw machining waste compaction device used in small-scale industry |
CN106515061A (en) * | 2016-12-30 | 2017-03-22 | 南京理工大学 | Large-tonnage servo press driving double toggle rods to reinforce through gear and racks, and method thereof |
CN111872196A (en) * | 2020-07-13 | 2020-11-03 | 尹强强 | Multi-hole-position industrial aluminum profile hydraulic punch |
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