Background technology
Rzeppa constant velocity joint (English Ball Joint by name) is the vitals in car drivetrain system, and its effect is that the power of engine is delivered to two front vehicle wheels from variator, drives car to run at high speed.Rzeppa constant velocity joint often comprises out star wheel, ball cage, star-wheel and steel ball.Because the working environment of Rzeppa constant velocity joint is poor, in order to ensure the serviceable life of Rzeppa constant velocity joint, need to carry out dust-proof working reliably to Rzeppa constant velocity joint, therefore, will be the sheath of Rzeppa constant velocity joint configuration oil-resistant rubber material in use.
Universal joint protection sleeve needs to carry out high and low temperature test after making moulding.Described those skilled in the art know, from the produced Rzeppa constant velocity joint of production line, the surface of the interior alley of its out star wheel and the outer alley of star-wheel is made up of alternate trough and crest, and crest size and spacing are all unequal, in addition owing to taking different processing modes, such as the selection of equipment for grinding or grinding knife tool, will cause different configurations of surface, because steel ball slides on higher crest surface, completely in wearing and tearing or generation plastic period, so its initial running status is in unsettled sliding mode, simultaneously railway grease is due in non-lubricated state, and at present, the height of Universal joint protection sleeve, low-temperature test is carried out together with coordinating from the produced Rzeppa constant velocity joint of production line, thereby at height, the low-temperature test initial stage, a large amount of frictional heat has just been gathered in the inside of Universal joint protection sleeve, this certainly will cause universal joint internal temperature and pressure sharply to rise, Universal joint protection sleeve is just raise extremely in the early stage surface temperature of test, cause sheath generation heavy wear, finally cause Universal joint protection sleeve in the early stage leakage of oil of breaking of test, have a strong impact on test findings.
In addition, at present, the high and low temperature test of Universal joint protection sleeve will be by driving-shaft assembly, be that the universal joint assembly that different sheath types are equipped with at two ends links into an integrated entity by real axis, cannot split, carry out independent assortment, therefore each test at most can only be for four sheaths, inefficiency.
Summary of the invention
The shortcoming of prior art in view of the above, the technical problems to be solved in the utility model is to provide a kind of can effectively prevent that the jacket surface temperature anomaly in high and low temperature process of the test from raising, alleviate the sheath degree of wear, being convenient to the Universal joint protection sleeve test unit of independent assortment, to overcome the above-mentioned defect of prior art.
In order to solve the problems of the technologies described above, the utility model provides a kind of Universal joint protection sleeve test unit, comprises Universal joint protection sleeve test fixture and test-bed;
Described Universal joint protection sleeve test fixture comprises Rzeppa constant velocity joint, ring flange and real axis; Described Rzeppa constant velocity joint comprises out star wheel and is located at the star-wheel of described out star wheel inside; The tail end of described ring flange and described out star wheel is fixed, and one end of described real axis is connected with described star-wheel; The lateral surface of described out star wheel is provided with the first sheath groove, is provided with the fixing large clamp in one end of described Universal joint protection sleeve in described the first sheath groove; The lateral surface of described real axis is provided with the second sheath groove, is provided with the fixing little clamp of the other end of described Universal joint protection sleeve in described the second sheath groove.
The both sides of described test-bed are respectively equipped with power intake and clutch end, between described power intake and clutch end, be connected with two Universal joint protection sleeve test fixtures that are arranged symmetrically with, one of them Universal joint protection sleeve test fixture is connected with described power intake by ring flange, another Universal joint protection sleeve test fixture is connected with described clutch end by ring flange, between the real axis of two Universal joint protection sleeve test fixtures, connects by an intermediate shaft.
Preferably, described Rzeppa constant velocity joint also comprises ball cage and the multiple steel ball be located between described out star wheel and star-wheel; Described multiple steel ball passes respectively described ball cage, and is stuck in the interior alley of described out star wheel and the outer alley of star-wheel; The interior alley surface of described out star wheel and the outer alley surface of described star-wheel are smooth surface.
Preferably, the tail end of described out star wheel is provided with a boss, and described boss is provided with a threaded hole; The center of described ring flange is provided with the through hole coordinating with described boss, and the tail end of described ring flange and described out star wheel is fixed by screw; The outer rim of described ring flange is equipped with multiple pilot holes along circumference.
Preferably, one end of described real axis is realized and being connected by spline structure with described star-wheel.
Preferably, described intermediate shaft is tubular shaft, on the sidewall at described intermediate shaft two ends, be respectively equipped with a threaded hole, the other end of described real axis inserts in the endoporus of described intermediate shaft one end, and the other end of described real axis and one end of described intermediate shaft are fixed by the screw in described intermediate shaft sidewall upper screwed hole.
As mentioned above, a kind of Universal joint protection sleeve test unit of the present utility model, has following beneficial effect:
Greatly alleviate the degree of wear of Universal joint protection sleeve in high and low temperature process of the test, effectively prevent from extremely raising in the Universal joint protection sleeve surface temperature at high and low temperature test initial stage, greatly improve the First Pass Yield of Universal joint protection sleeve high and low temperature test, avoided Universal joint protection sleeve at the early stage oil leakage phenomenon that breaks of high and low temperature test; The present invention makes Universal joint protection sleeve mounting or dismounting convenient, is convenient to independent assortment and uses, simple in structure, highly versatile.
Brief description of the drawings
Fig. 1 is shown as the decomposing schematic representation of the Universal joint protection sleeve test fixture of Universal joint protection sleeve test unit of the present utility model.
Fig. 2 is shown as the structural representation of Universal joint protection sleeve test unit of the present utility model.
Element numbers explanation
100 Universal joint protection sleeve test fixture 110 ring flanges
110a through hole 110b pilot hole
111 flat shim 112 screws
120 Rzeppa constant velocity joint 121 out star wheels
121a boss 121b threaded hole
Alley 121d the first sheath groove in 121c
The outer alley of 122 star-wheel 122a
123 ball cage 124 steel balls
130 real axis 131 second sheath grooves
140 intermediate shaft 141 threaded holes
The large clamp of 142 screw 150
160 clip hoop 200 Universal joint protection sleeves
300 test-bed 310 power intakes
320 clutch ends
Embodiment
By particular specific embodiment, embodiment of the present utility model is described below, person skilled in the art scholar can understand other advantages of the present utility model and effect easily by the disclosed content of this instructions.
Refer to Fig. 1 to Fig. 2.Notice, appended graphic the illustrated structure of this instructions, ratio, size etc., all contents in order to coordinate instructions to disclose only, understand and read for person skilled in the art scholar, not in order to limit the enforceable qualifications of the utility model, therefore the not technical essential meaning of tool, the adjustment of the modification of any structure, the change of proportionate relationship or size, do not affecting under effect that the utility model can produce and the object that can reach, all should still drop in the scope that technology contents that the utility model discloses can contain.Simultaneously, in this instructions, quote as " on ", the term of D score, " left side ", " right side ", " centre " and " " etc., also only for ease of understanding of narrating, but not in order to limit the enforceable scope of the present invention, the change of its relativeness or adjustment, changing under technology contents, when being also considered as the enforceable category of the present invention without essence.
In view of the Universal joint protection sleeve of prior art is carrying out height, when low-temperature test, chief component by the produced Rzeppa constant velocity joint of production line as fixture, and the interior alley surface of the out star wheel of the produced Rzeppa constant velocity joint of production line and the outer alley surface of star-wheel are all made up of alternate trough and crest, thereby at height, the low-temperature test initial stage, because the railway grease of the produced Rzeppa constant velocity joint of production line and Universal joint protection sleeve inside is in non-lubricated state, cause the steel ball of the produced Rzeppa constant velocity joint of production line and two alleys completely in wearing and tearing or plastic period occurs, cause by Rzeppa constant velocity joint internal temperature and pressure sharply rise, finally cause Universal joint protection sleeve in the early stage leakage of oil of breaking of test, have a strong impact on test findings.In addition, the high and low temperature test of Universal joint protection sleeve also will be by driving-shaft assembly, be that the universal joint assembly that different sheath types are equipped with at two ends links into an integrated entity by real axis, such structure cannot split and independent assortment, therefore each test often at most can only be for four sheaths, inefficiency.Inventor of the present utility model provides a kind of Universal joint protection sleeve test unit, adopt a kind of custom-designed Rzeppa constant velocity joint, the interior alley surface of the out star wheel of this Rzeppa constant velocity joint and the outer alley surface of star-wheel are smooth surface, and Rzeppa constant velocity joint carries out height to Universal joint protection sleeve two by one group, low-temperature test, the out star wheel tail end of one of them Rzeppa constant velocity joint is fixed by the power intake of ring flange and test-bed, the out star wheel tail end of another Rzeppa constant velocity joint is fixed by the clutch end of ring flange and test-bed, the real axis of these two Rzeppa constant velocity joints connects by an intermediate shaft, such structure alleviates the degree of wear of Universal joint protection sleeve in high and low temperature process of the test greatly, effectively prevents from extremely raising in the Universal joint protection sleeve surface temperature at high and low temperature test initial stage, greatly improves the First Pass Yield of Universal joint protection sleeve high and low temperature test, and the present invention makes Universal joint protection sleeve mounting or dismounting convenient, is convenient to independent assortment and uses, simple in structure, highly versatile.
Below will be elaborated to Universal joint protection sleeve test unit of the present utility model by specific embodiment.
As shown in Figure 2, a kind of Universal joint protection sleeve test unit, comprises Universal joint protection sleeve test fixture 100 and test-bed 300.
As shown in Figure 1, described Universal joint protection sleeve test fixture 100 comprises Rzeppa constant velocity joint 120, ring flange 110 and real axis 130.Described Rzeppa constant velocity joint 120 comprises out star wheel 121 and is located at the star-wheel 122 of described out star wheel 121 inside; Described ring flange 110 is fixed with the tail end of described out star wheel 121, and one end of described real axis 130 is connected with described star-wheel 122; The lateral surface of described out star wheel 121 is provided with the first sheath groove 121d, is provided with the fixing large clamp 150 in one end of described Universal joint protection sleeve 200 in described the first sheath groove 121d; The lateral surface of described real axis 130 is provided with the second sheath groove 131, in described the second sheath groove 131, is provided with clip the hoop 160 fixing other end of described Universal joint protection sleeve 200.
As shown in Figure 2, the both sides of described test-bed 300 are respectively equipped with power intake 310 and clutch end 320, between described power intake 310 and clutch end 320, be connected with two Universal joint protection sleeve test fixtures 100 that are arranged symmetrically with, one of them Universal joint protection sleeve test fixture 100 is connected with described power intake 310 by ring flange 110, and another Universal joint protection sleeve test fixture 100 is connected with described clutch end 310 by ring flange 110; As shown in Figure 1, between the real axis 130 of two Universal joint protection sleeve test fixtures 100, connect by an intermediate shaft 140.
As shown in Figure 1, described Rzeppa constant velocity joint 120 also comprises ball cage 123 and the multiple steel ball 124 be located between described out star wheel 121 and star-wheel 122; Described multiple steel ball 124 passes respectively described ball cage 123, and is stuck in the interior alley 121c of described out star wheel and the outer alley 122a of star-wheel; The interior alley 121c surface of described out star wheel and the outer alley 122a surface of described star-wheel are smooth surface.The smooth surface of the smooth surface of the interior alley 121c of described out star wheel and the outer alley 122a of described star-wheel can obtain by such method: after Rzeppa constant velocity joint 120 of the present invention is created, the assembling of two one group as shown in Figure 2 (but not assembling described Universal joint protection sleeve 200), then start power intake 310, make Rzeppa constant velocity joint 120 of the present invention carry out initial stage break-in, until interior alley 121c surface becomes smooth surface with the equal break-in in outer alley 122a surface.The interior alley 121c surface of out star wheel of the present utility model and the outer alley 122a surface of described star-wheel are all made as smooth surface, greatly alleviate the degree of wear of Universal joint protection sleeve in high and low temperature process of the test, effectively prevent from extremely raising in the Universal joint protection sleeve surface temperature at high and low temperature test initial stage, greatly improved the First Pass Yield of Universal joint protection sleeve high and low temperature test.Described ring flange 110 is designed to split formula structure with described out star wheel 121, make the production technology of described ring flange 110, described out star wheel 121 simple, be convenient to shape, and save material, thereby production cost is low.And the split-type design of described real axis 130 and described intermediate shaft 140, make the utility model be convenient to that independent assortment uses, weight is light, and highly versatile, single test can be used many covers Universal joint protection sleeve test fixture 100 of the present utility model, thereby it is high to make Universal joint protection sleeve 200 carry out the work efficiency of high and low temperature test.
In order to make the utility model be convenient to install and remove exactly, preferably, the tail end of described out star wheel 121 is provided with a boss 121a, and described boss 121a is provided with a threaded hole 121b; Described ring flange 110 center is provided with a through hole 110a who coordinates with described boss 121a, and described ring flange 110 is fixing by screw 112 with the tail end of described out star wheel 121; The outer rim of described ring flange 110 is equipped with multiple pilot hole 110b along circumference.In order to make ring flange 110 fixing reliable with the tail end of described out star wheel 121, also should be screw 112 and configure flat shim 111 and spring washer (not shown).
For make described real axis 130 of the present utility model can be freely in the inside of described star-wheel 122, move axially neatly, preferably, one end of described real axis 130 is realized and being connected by spline structure with described star-wheel 122.
From being convenient to install and remove and be convenient to the angle consideration of independent assortment, preferably, described intermediate shaft 140 is tubular shaft, on the sidewall at described intermediate shaft 140 two ends, be respectively equipped with a threaded hole 141, the other end of described real axis 130 inserts in the endoporus of described intermediate shaft 140 one end, and one end of the other end of described real axis 130 and described intermediate shaft 140 is fixing by the screw 142 in described intermediate shaft 140 sidewall upper screwed holes 141.Can fix reliably with described intermediate shaft 140 in order to ensure described real axis 130, the lateral surface of the other end of described real axis 130 is processed with a plane, described screw 142 holds out against the plane of the other end of described real axis 130, rotates avoiding between described real axis 130 and described intermediate shaft 140.
As shown in Figure 1 and Figure 2, while adopting Universal joint protection sleeve test unit of the present utility model to carry out high and low temperature test to described Universal joint protection sleeve 200, first, by the inside repack with grease of the inside of described Rzeppa constant velocity joint 120 and described Universal joint protection sleeve 200.Then one end of described Universal joint protection sleeve 200 is fixed by large clamp 150 and the lateral surface of described out star wheel 121, the other end of described Universal joint protection sleeve 200 is fixing with described real axis 130 by clip hoop 160.Afterwards, by ring flange 110 by a Universal joint protection sleeve test fixture 100 and a power intake 310 that is fixed on test-bed 300 that installs described Universal joint protection sleeve 200, the clutch end 320 that another is installed to the Universal joint protection sleeve test fixture 100 of described Universal joint protection sleeve 200 and is fixed on test-bed 300, between the real axis 130 of these two described Universal joint protection sleeve test fixtures 100, connect intermediate shaft 140, once can carry out high and low temperature test to two described Universal joint protection sleeves 200.And be the clutch end 320 that described test-bed 300 arranges multiple power intakes 310 and respective numbers, can carry out high and low test to the Universal joint protection sleeve of the twice quantity of multiple power intakes 310 200, high thereby the utility model is convenient to independent assortment, highly versatile, work efficiency.
In sum, the utility model alleviates the degree of wear of Universal joint protection sleeve in high and low temperature process of the test greatly, effectively prevent from extremely raising in the Universal joint protection sleeve surface temperature at high and low temperature test initial stage, greatly improve the First Pass Yield of Universal joint protection sleeve high and low temperature test.The utility model is simple in structure, production cost is low, mounting or dismounting are convenient, be convenient to that independent assortment uses, light, the highly versatile of weight, work efficiency are high.So the utility model has effectively overcome various shortcoming of the prior art and tool high industrial utilization.
Above-described embodiment is illustrative principle of the present utility model and effect thereof only, but not for limiting the utility model.Any person skilled in the art scholar all can, under spirit of the present utility model and category, modify or change above-described embodiment.Therefore, have in technical field under such as and conventionally know that the knowledgeable modifies or changes not departing from all equivalences that complete under spirit that the utility model discloses and technological thought, must be contained by claim of the present utility model.