CN203891437U - Small-size hollow building block wall horizontal mortar joint mortar spreading device - Google Patents
Small-size hollow building block wall horizontal mortar joint mortar spreading device Download PDFInfo
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- CN203891437U CN203891437U CN201320667428.2U CN201320667428U CN203891437U CN 203891437 U CN203891437 U CN 203891437U CN 201320667428 U CN201320667428 U CN 201320667428U CN 203891437 U CN203891437 U CN 203891437U
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Abstract
Description
技术领域 technical field
本实用新型涉及一种小型空心砌块墙水平灰缝铺灰器。 The utility model relates to a small-sized horizontal ash spreader for hollow block walls. the
背景技术 Background technique
小型空心砌块墙目前广泛应用于钢筋混凝土框架间砌体,砌筑过程中铺灰,即铺放砂浆是主导工程,以往多采用大铲多次点灰的方法来完成每个小型空心砌块底面实心部分25mm宽、1100mm长、10mm厚的水平灰缝铺灰工作,缺点是铺灰动作多达十六个、铺灰时间长达十秒、易疲劳、宽度不均匀而浪费砂浆、砂浆饱满度较低且砌块水平度不易控制、也增加了墙体自重并降低了外墙保温能力、成本高。本实用新型使用小型空心砌块墙水平灰缝铺灰器铺灰则可取长补短,效果显著。 Small hollow block walls are currently widely used in masonry between reinforced concrete frames. During the masonry process, laying ash, that is, laying mortar is the dominant project. In the past, the method of using a large shovel to place ash multiple times to complete each small hollow block The solid part of the bottom surface is 25mm wide, 1100mm long, and 10mm thick horizontal mortar joints. The disadvantage is that there are as many as 16 ash spreading actions, and the ash spreading time is as long as ten seconds. It is easy to fatigue, and the width is uneven, which wastes mortar. The mortar is full The density is low and the horizontality of the blocks is not easy to control, which also increases the self-weight of the wall and reduces the thermal insulation capacity of the external wall, and the cost is high. The utility model uses a small-sized hollow block wall horizontal ash spreader for spreading ash, which can take advantage of the advantages and make up for the disadvantages, and the effect is remarkable. the
发明内容 Contents of the invention
本实用新型的基本内容:本实用新型是一种小型空心砌块墙水平灰缝铺灰器,目的是取代以往铺灰动作多、时间长、易疲劳、浪费砂浆、质量差、成本高等的点灰大铲,现采用小型空心砌块墙水平灰缝铺灰器,砌筑每块小型空心砌块铺灰动作只需五个、铺灰时间只需五秒、减轻劳动强度约两倍、节约砂浆百分之七十左右、保证质量、降低成本,从而弥补了现有技术在这些方面的不足。 The basic content of the utility model: the utility model is a small-sized hollow block wall horizontal mortar joint ash spreader, the purpose is to replace the traditional ash spreading action, long time, easy fatigue, waste of mortar, poor quality, high cost, etc. The large ash shovel is now using a small-scale hollow block wall horizontal ash spreader, which only needs five ash spreading actions for each small hollow block, and the ash spreading time is only five seconds, reducing the labor intensity by about two times and saving energy. Mortar is about 70%, quality assurance, cost reduction, thereby making up for the deficiencies of the prior art in these aspects. the
本实用新型的技术方案:该小型空心砌块墙水平灰缝铺灰器采取完全工厂制作的方法提供给施工现场,其长×宽×厚为296mm×216mm×127mm,由盛灰槽板、纵横肋、连接体、挡轴及手柄组成,其中盛灰槽板、纵横肋和挡轴材料厚度均为2mm,连接体材料厚度14.5mm,手柄材料厚度10mm,需要满足强度、刚度和耐久性要求,材料可采用硬质聚氯乙烯,即硬PVC等,材料抗拉强度应不低于50N/mm2,材料硬度不低于14HBS,砌筑每块长290mm×宽190mm×厚190mm的煤渣混凝土小型空心砌块,水平灰缝铺灰可由一个小型空心砌块墙水平灰缝铺灰器一次完成。 The technical solution of the utility model: the small-scale hollow block wall horizontal ash spreader is provided to the construction site by a completely factory-made method. It is composed of ribs, connectors, retaining shafts and handles. The material thickness of the ash tank plate, vertical and horizontal ribs and retaining shafts is 2mm, the thickness of the connecting body material is 14.5mm, and the thickness of the handle material is 10mm. It needs to meet the requirements of strength, rigidity and durability. The material can be rigid polyvinyl chloride, that is, hard PVC, etc. The tensile strength of the material should not be lower than 50N/mm2, and the material hardness should not be lower than 14HBS. Each piece of cinder concrete with a length of 290mm×width 190mm×thickness 190mm should be small hollow Blocks, plastering horizontal mortar joints can be completed once by a small-sized hollow block wall horizontal mortar joint plastering device. the
本实用新型的有益效果:经多个实际工程使用证明,上述小型空心砌块墙水平灰缝铺灰器技术是可行的。一是制作简单,成本低廉;二是操作简便,铺灰准确、均匀、饱满;三是减轻劳动强度、提高工效;四是节省砂浆、降低成本,适合各施工企业选用。 Beneficial effects of the utility model: It has been proved by many practical projects that the technology of the above-mentioned small-sized hollow block wall horizontal mortar joint plastering device is feasible. First, it is easy to make and low in cost; second, it is easy to operate, and the dust is accurate, uniform and full; third, it reduces labor intensity and improves work efficiency; fourth, it saves mortar and reduces costs, and is suitable for all construction companies. the
附图说明 Description of drawings
一种小型空心砌块墙水平灰缝铺灰器,说明书附图中的图1~4是本实用新型提出的施工和制作图。图1是小型空心砌块墙水平灰缝铺灰器在使用状态下的仰视图,其中⑴是盛灰槽板的砂浆盛灰槽。图2是小型空心砌块墙水平灰缝铺灰器的俯视图,图3是1-1剖面图,图4是2-2剖面图,其中⑵是纵肋;⑶是两条横肋;⑷连接体;⑸是挡轴,⑴-⑸一次成型;⑹是手柄,胶结于主体连接体上。据此可制作出一种新型的小型墙空心砌块墙水平灰缝铺灰器供施工现场使用。 A small-sized hollow block wall horizontal mortar joint plaster, Figures 1 to 4 in the accompanying drawings are the construction and production drawings proposed by the utility model. Fig. 1 is the bottom view of the small-sized hollow block wall horizontal mortar joint ash spreader in use, wherein (1) is the mortar containing ash tank of the ash tank plate. Fig. 2 is a top view of a small hollow block wall horizontal mortar joint grouting device, Fig. 3 is a 1-1 sectional view, and Fig. 4 is a 2-2 sectional view, wherein (2) is a longitudinal rib; (3) is two transverse ribs; (4) is connected Body; ⑸ is the retaining shaft, ⑴-⑸ is formed at one time; ⑹ is the handle, which is cemented on the main connecting body. Accordingly, a new type of small-sized hollow block wall horizontal mortar joint plastering device can be produced for use on the construction site. the
具体实施方式 Detailed ways
本实用新型小型空心砌块墙水平灰缝铺灰器具体实施要求如下: The specific implementation requirements of the utility model small-scale hollow block wall horizontal ash spreader are as follows:
⑴每个小型空心砌块墙水平灰缝铺灰器由盛灰槽板、纵横肋、连接体、挡轴及手柄构成。该小型空心砌块墙水平灰缝铺灰器按图1~4尺寸,采取工厂制作的方法进行工厂批量加工生产提供给施工现场,一般塑料制品厂均可具备此生产能力。 ⑴Each small hollow block wall horizontal ash spreader is composed of ash holding trough plate, vertical and horizontal ribs, connecting body, retaining shaft and handle. The small hollow block wall horizontal mortar joint plastering device is according to the size of Figure 1-4, and adopts the method of factory production to carry out batch processing and production in the factory and provide it to the construction site. The general plastic products factory can have this production capacity.
⑵施工中,小型空心砌块砌筑中的铺灰可用小型空心砌块墙水平灰缝铺灰器(以下称铺灰器)铺灰。操作方法是,左手拿铺灰器且底面朝上,右手用平头灰铲在灰桶中铲一铲砂浆扣于铺灰器,随手将砂浆沿砂浆盛灰槽摊刮一圈并将中间砂浆盛灰槽一次刮满、将剩余砂浆顺手刮出甩入灰桶,按水平灰缝铺灰器盛灰槽板中心与每块小型空心砌块中心重合的位置关系,转身将铺灰器挡轴卡在小型空心砌块右手侧的外楞上,随即向左手侧翻转将砂浆扣在小型空心砌块上并提起铺灰器,至此铺灰过程即告完成。之后则是取一块小型空心砌块,按错缝顺砌的组砌方式,对准位置放下即可,每块小型空心砌块压在前后两次铺灰长度的各一半的位置上,在自重作用下,砂浆厚度会被压下0.5mm左右,最终保留规定的10mm厚,而砂浆饱满度将达到〔(290×2×20.5+190×2×20.5+140×25)/(290×2×25+190×2×25+140×25)=23180/27500=84.3%≥80%,符合相关规范规定要求,剩余15.7%在墙体抹灰时会补足一部分。小型空心砌块在预制时下面肋宽向内侧增大25mm左右,砌筑时底面朝上,所以承灰面大小足够,但外侧垂直,由于砂浆有一定的坍落坡角,上层砌块的下面沿长向两肋的外侧不能接触砂浆,所以84.3 %的饱满度已接近最大值,即使考虑砌块错位等因素影响,最终也容易达到80%。相比以往的大铲点灰法,由于加上铺灰不均匀等因素使得铺灰饱满度很难达到80%这一标准,而灰浆饱满度是砌筑质量的重要指标。框架柱与墙体之间一般都要设置拉结钢筋,该钢筋设于砌块灰缝中,在有拉结筋的区段内,宜加一铲砂浆将钢筋盖严,起到保护作用以增加钢筋耐久年限。 ⑵During construction, the ash spread in the small hollow block masonry can be spread with a small hollow block wall horizontal ash spreader (hereinafter referred to as ash spreader). The operation method is: hold the ash spreader in the left hand with the bottom facing upwards, use a flat-headed ash shovel in the right hand to shovel a shovel of mortar in the ash bucket and buckle it to the ash spreader, and spread the mortar along the mortar ash storage tank for a circle and fill the middle with mortar. Scrape the ash trough once full, scrape out the remaining mortar and throw it into the ash bucket, according to the positional relationship between the center of the ash trough plate of the ash spreader and the center of each small hollow block in the horizontal ash joint, turn around and clamp the shaft of the ash spreader On the outer edge of the right-hand side of the small hollow block, turn over to the left-hand side to buckle the mortar on the small hollow block and lift the ash spreader, so far the ash spread process is completed. Afterwards, take a small hollow block and lay it down in the correct position according to the method of staggered joints and laying it down. Each small hollow block is pressed on the half of the length of the front and back two dustings. Under the action, the thickness of the mortar will be reduced by about 0.5mm, and finally the specified thickness of 10mm will be retained, and the fullness of the mortar will reach [(290×2×20.5+190×2×20.5+140×25)/(290×2× 25+190×2×25+140×25)=23180/27500=84.3%≥80%, which meets the requirements of relevant specifications, and the remaining 15.7% will be made up when the wall is plastered. When the small hollow block is prefabricated, the lower rib width is increased by about 25mm toward the inner side, and the bottom face is upward during masonry, so the size of the ash-bearing surface is sufficient, but the outer side is vertical. Since the mortar has a certain slump angle, the lower part of the upper block The outer sides of the two ribs along the length cannot touch the mortar, so the fullness of 84.3% is close to the maximum value. Even considering the influence of block dislocation and other factors, it is easy to reach 80% in the end. Compared with the previous large shovel point ash method, due to factors such as uneven ash spreading, it is difficult to reach the standard of 80% for the fullness of the ash spread, and the fullness of the mortar is an important indicator of the masonry quality. Tie reinforcement is usually installed between the frame column and the wall. The reinforcement is set in the mortar joint of the block. In the section with the tie reinforcement, it is advisable to add a shovel of mortar to cover the reinforcement tightly to play a protective role. Increase the durability of steel bars.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320667428.2U CN203891437U (en) | 2013-10-28 | 2013-10-28 | Small-size hollow building block wall horizontal mortar joint mortar spreading device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320667428.2U CN203891437U (en) | 2013-10-28 | 2013-10-28 | Small-size hollow building block wall horizontal mortar joint mortar spreading device |
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| CN203891437U true CN203891437U (en) | 2014-10-22 |
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| CN201320667428.2U Expired - Fee Related CN203891437U (en) | 2013-10-28 | 2013-10-28 | Small-size hollow building block wall horizontal mortar joint mortar spreading device |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141022 Termination date: 20151028 |
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| EXPY | Termination of patent right or utility model |