CN203890452U - 一种清除残余阳极结壳的装置 - Google Patents
一种清除残余阳极结壳的装置 Download PDFInfo
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- CN203890452U CN203890452U CN201420315061.2U CN201420315061U CN203890452U CN 203890452 U CN203890452 U CN 203890452U CN 201420315061 U CN201420315061 U CN 201420315061U CN 203890452 U CN203890452 U CN 203890452U
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- Prior art keywords
- cleaning
- shot
- residual anode
- cleaning casing
- pressure gas
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- 238000004140 cleaning Methods 0.000 title claims abstract description 67
- 206010039509 Scab Diseases 0.000 title abstract 2
- 229910000831 Steel Inorganic materials 0.000 abstract description 6
- 239000010959 steel Substances 0.000 abstract description 6
- 239000000428 dust Substances 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 8
- 239000007921 spray Substances 0.000 description 5
- 239000000758 substrate Substances 0.000 description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound 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- 229910052799 carbon Inorganic materials 0.000 description 4
- 230000001429 stepping Effects 0.000 description 4
- 239000000203 mixture Substances 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 238000005868 electrolysis reaction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound 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Abstract
本实用新型公开了一种清除残余阳极结壳的装置，包括清理箱体（1），在清理箱体（1）顶部设有旋转装置（2），清理箱体（1）一侧设有一组钢丸加速器（3）；清理箱体（1）内设有高压气体喷嘴（4），高压气体喷嘴（4）与高压气罐（5）连接。本实用新型中的钢丸可循环使用，钢丸的消耗少，自动化程度高，可减轻工人的劳动强度，保护工人的身体健康，提高清理效率。本实用新型设有除尘装置可收集破碎过程中产生的扬尘，改善工作环境。
Description
技术领域
[0001] 本实用新型涉及一种清除残余阳极结壳的装置，属于残余阳极清理技术领域。
背景技术
[0002] 极碳块是电解铝生产中消耗量非常大的器件。在电解过程中，阳极会逐渐损耗， 同时电解过程中电解质层附着于阳极上表面钢爪周围。随着电解过程的不断进行，碳块底 部逐渐消耗，而电解质逐渐淤积，当碳块损耗已不能满足一定的电解功效时，需更换阳极碳 块。换下来的阳极称为残余阳极。残余阳极上附着有厚度达80-100mm的电解质层，电解质 层表面大约有5-10_的碳素疏松层。更换下来的残余阳极可以清除电解质层后重新装上 新的阳极块后重新使用。
[0003] 目前清理电解质层的工作主要依靠人工进行清理，清理起来非常吃力，而且清理 过程中尘灰飞扬，工作环境非常恶劣，严重影响工人的身体健康。工作效率也很低。 实用新型内容
[0004] 本实用新型的目的在于，提供一种清除残余阳极结壳的装置，以减轻工人的劳动 强度，保护工人的身体健康，提高清理效率，从而克服现有技术的不足。
[0005] 本实用新型的技术方案是这样实现的：
[0006] 本实用新型的一种清除残余阳极结壳的装置为，该清除残余阳极结壳的装置包括 清理箱体，清理箱体顶部设有旋转装置，清理箱体一侧设有一组钢丸加速器；清理箱体内设 有高压气体喷嘴，高压气体喷嘴与高压气罐连接。
[0007] 前述装置中，所述清理箱体底部设有输送装置，输送装置与设在清理箱体一侧的 提升装置底部连接，提升装置顶部与设在清理箱体顶部的分离装置，分离装置的钢丸出口 经管道与钢丸加速器连接，分离装置的碎壳出口与碎壳收集装置连接。
[0008] 前述装置中，所述提升装置底部设有钢丸注入斗。
[0009] 前述装置中，所述清理箱体顶部设有排尘口，排尘口经除尘装置与收尘器连接。
[0010] 前述装置中，所述清理箱体顶部设有密封装置。
[0011] 由于采用了上述技术方案，本实用新型与现有技术相比，本实用新型通过高速喷 向残余阳极的钢丸将残余阳极表面的结壳击碎，并从残余阳极表面脱落，以实现残余阳极 的清理。本实用新型自动化程度高，可减轻工人的劳动强度，保护工人的身体健康，提高清 理效率。本实用新型设有除尘装置可收集破碎过程中产生的扬尘，改善工作环境。
附图说明
[0012] 图1是本实用新型的结构示意图；
[0013] 图2是本实用新型的工作流程图。
[0014] 图中的标记为：1-清理箱体，2-旋转装置，3-钢丸加速器，4-高压气体喷嘴，5-高 压气罐，6-输送装置，7-提升装置，8-分离装置，9-钢丸出口，10-碎壳出口，11-钢丸注入 斗，12-排尘口，13-除尘装置，14-收尘器，15-密封装置，16-残级导杆，17-残余阳极。
具体实施方式
[0015] 下面结合附图和实施例对本实用新型作进一步的详细说明，但不作为对本实用新 型的任何限制。
[0016] 本实用新型是根据下述的一种清除残余阳极结壳的方法所构建的，如图1所示， 该方法是将残极导杆16悬挂在旋转装置2上，由旋转装置2带动残极导杆2旋转，然后由钢 丸加速器3将连续不断的钢丸高速喷向残余阳极结壳，将残余阳极17表面的结壳击碎，同 时通过高压气流将击碎的结壳从残余阳极上吹落，以达到清除残余阳极表面结壳的目的。 清理过程在清理箱体1内完成，清理箱体一侧设有上、中、下三个钢丸加速器3，分别对准旋 转残余阳极17的上部、中部和底部同时连续不断的喷射钢丸，实现对残余阳极全方位的清 理。清理箱体底部设有输送装置6，喷向残余阳极的钢丸和击碎的结壳落在清理箱体底部的 输送装置上，通过输送装置将钢丸和击碎的结壳送至提升装置7,由提升装置将钢丸和碎壳 的混合物提升至清理箱体顶部的分离装置8,由分离装置将钢丸与碎壳分离，分离出来的钢 丸再次返回钢丸加速器循环使用，分离出来的碎壳送至碎壳收集箱以备它用。输送装置与 提升装置的结合部设有钢丸注入斗11，通过钢丸注入斗补充清理过程中钢丸的损耗。清理 箱体顶部设有排尘口 12,排尘口经除尘装置连接，通过除尘装置13将清理箱体内的浮尘吸 入收尘器14以备它用。
[0017] 按照上述方法构成的本实用新型的一种清除残余阳极结壳的装置的结构示意图 如图1所示，该清除残余阳极结壳的装置包括清理箱体1，清理箱体1顶部设有旋转装置2， 清理箱体1 一侧设有一组钢丸加速器3 ;清理箱体1内设有高压气体喷嘴4,高压气体喷嘴4 与高压气罐5连接。清理箱体1底部设有输送装置6,输送装置6与设在清理箱体1 一侧的 提升装置7底部连接，提升装置7顶部与设在清理箱体1顶部的分离装置8,分离装置8的 钢丸出口 9经管道与钢丸加速器3连接，分离装置8的碎壳出口 10与碎壳收集装置连接。 提升装置7底部设有钢丸注入斗11。清理箱体1顶部设有排尘口 12,排尘口 12经除尘装 置13与收尘器14连接。清理箱体1顶部设有密封装置15。 实施例
[0018] 具体清理时如图2所示。残余阳极17的导杆悬挂在悬链上输送至旋转装置2。旋 转装置位于悬链轨道上，与残余阳极连接的残级导杆16由悬链送至预定位置后，悬链驱动 链脱开，同时步进气缸将残级导杆送入旋转装置，旋转装置带动残级导杆旋转，完成残余阳 极17的清理，清理完毕后再由步进气缸推出，残余阳极重新进入悬链输送。
[0019] 残级导杆16底部的残余阳极17组由步进气缸推入清理箱体1，清理箱体1设有进 出门，残余阳极17进入清理箱体1后关闭清理箱体顶部的密封装置，然后启动旋转装置和 钢丸加速器，使残余阳极一边旋转一边喷射钢丸，当完成残余阳极全方位的清理后，关闭旋 转装置和钢丸加速器停止清理，然后打开高压气体喷嘴4吹扫残余阳极表面的结壳，高压 气体喷嘴延时后关闭。清理箱体1的进出门打开，由步进气缸将清理完毕的残余阳极推出。
[0020] 清理箱体1内设有内腔衬板，内腔衬板由耐磨钢板制成，耐磨钢板表面设有橡胶 板以实现缓冲降噪功能。清理箱体1 一侧的内壁装有三台钢丸加速器，分别对应导杆组不 同部位。钢丸加速器为叶片结构，叶片为易损件，叶片采用镶嵌式结构，更换方便。选用耐 磨合金钢高温热处理材料，提高综合机械性能，
[0021] 清理箱体1底部的输送装置6采用螺旋输送机，用于输送钢丸及碎壳混合物，提升 机为斗式提升机用于将螺旋输送机送出的钢丸及碎壳混合物料垂直提升至分离装置8。分 离装置位于清理箱体上方，采用帘幕式分离器结构两级分离，分离后的钢丸自重下落，重新 进入钢丸加速器3循环工作。碎壳通过管道排入碎壳收集装置，积累一定量后由叉车运出， 以备它用，如可以用来制成建筑材料等。
[0022] 高压气体储存在高压气罐5内，高压气罐经管路与高压气体喷嘴4连接，管路上设 有控制阀。打开控制阀后，可通过高压气体喷嘴4吹扫残余阳极17上残留的碎壳。
Claims (5)
1. 一种清除残余阳极结壳的装置，包括清理箱体（1 )，其特征在于：在清理箱体（1)顶 部设有旋转装置（2 )，清理箱体（1) 一侧设有一组钢丸加速器（3 );清理箱体（1)内设有高压 气体喷嘴（4)，高压气体喷嘴（4)与高压气罐（5)连接。
2. 根据权利要求1所述清除残余阳极结壳的装置，其特征在于：所述清理箱体（1)底部 设有输送装置（6 )，输送装置（6 )与设在清理箱体（1) 一侧的提升装置（7 )底部连接，提升装 置（7)顶部与设在清理箱体（1)顶部的分离装置（8)，分离装置（8)的钢丸出口（9)经管道 与钢丸加速器（3)连接，分离装置（8)的碎壳出口（10)与碎壳收集装置连接。
3. 根据权利要求2所述清除残余阳极结壳的装置，其特征在于：所述提升装置（7)底部 设有钢丸注入斗（11)。
4. 根据权利要求3所述清除残余阳极结壳的装置，其特征在于：所述清理箱体（1)顶部 设有排尘口（ 12)，排尘口（ 12)经除尘装置（13)与收尘器（14)连接。
5. 根据权利要求4所述清除残余阳极结壳的装置，其特征在于：所述清理箱体（1)顶部 设有密封装置（15)。
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105200455A (zh) * | 2014-06-13 | 2015-12-30 | 贵州莱利斯机械设计制造有限责任公司 | 一种清除残余阳极结壳的方法及装置 |
| CN109794473A (zh) * | 2019-03-07 | 2019-05-24 | 新乡宏达冶金振动设备有限公司 | 双阳极电解质铲推清理系统用翻转装置 |
| CN114535222A (zh) * | 2022-04-28 | 2022-05-27 | 张家港长力机械有限公司 | 一种残极破碎用表面处理装置 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105200455A (zh) * | 2014-06-13 | 2015-12-30 | 贵州莱利斯机械设计制造有限责任公司 | 一种清除残余阳极结壳的方法及装置 |
| CN109794473A (zh) * | 2019-03-07 | 2019-05-24 | 新乡宏达冶金振动设备有限公司 | 双阳极电解质铲推清理系统用翻转装置 |
| CN109794473B (zh) * | 2019-03-07 | 2022-01-28 | 新乡宏达冶金振动设备有限公司 | 双阳极电解质铲推清理系统用翻转装置 |
| CN114535222A (zh) * | 2022-04-28 | 2022-05-27 | 张家港长力机械有限公司 | 一种残极破碎用表面处理装置 |
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