CN203887591U - Clamp structure - Google Patents
Clamp structure Download PDFInfo
- Publication number
- CN203887591U CN203887591U CN201420229888.1U CN201420229888U CN203887591U CN 203887591 U CN203887591 U CN 203887591U CN 201420229888 U CN201420229888 U CN 201420229888U CN 203887591 U CN203887591 U CN 203887591U
- Authority
- CN
- China
- Prior art keywords
- workpiece
- groove
- base
- processing
- fixture structure
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Jigs For Machine Tools (AREA)
Abstract
本实用新型揭示一种夹具结构,夹持具有矩形槽及半圆形槽的台阶形状工件,所述夹具结构设于CNC铣床,该结构包括:基座,其具有顶面、底面、左侧面、右侧面、正面及背面,所述顶面上开设有工件槽,所述工件槽内装夹所述工件;垫片,其分别设于所述底面、左侧面、右侧面、正面及背面;定位螺丝,其一端固定于所述垫片,另一端为自由端。采用上述结构,通过CNC铣床加工,可以获得具有矩形槽及半圆形槽的台阶形状工件。可见,上述步骤节省了现场校表时间、加工效率高;无需采用线割制程,加工成本低;无需采用倒特殊刀具,减少刀具所带来的加工成本。
The utility model discloses a fixture structure, which clamps a step-shaped workpiece with a rectangular groove and a semicircular groove. The fixture structure is set on a CNC milling machine. The structure includes: a base, which has a top surface, a bottom surface, and a left side surface , the right side, the front and the back, the top surface is provided with a workpiece groove, and the workpiece is clamped in the workpiece groove; gaskets are respectively arranged on the bottom surface, the left side, the right side, the front and the Rear side; set screw with one end fastened to said spacer and the other end free. With the above structure, a step-shaped workpiece with rectangular grooves and semicircular grooves can be obtained through CNC milling. It can be seen that the above steps save the on-site meter calibration time, and the processing efficiency is high; there is no need to use the wire cutting process, and the processing cost is low; there is no need to use a special tool, which reduces the processing cost brought by the tool.
Description
【技术领域】【Technical field】
本实用新型涉及机械加工领域,特别是涉及一种机械加工时所使用的夹具结构。The utility model relates to the field of machining, in particular to a fixture structure used in machining.
【背景技术】【Background technique】
请参阅图1,图1为一种工件结构示意图。如图所示,所述工件101可以由一矩形块加工而成,所述工件101基本呈台阶形状,所述工件101的其中一个相对侧面开设有矩形槽102,所述工件101的另一个相对侧面开设有半圆形槽103。Please refer to FIG. 1 , which is a schematic diagram of a workpiece structure. As shown in the figure, the workpiece 101 can be processed by a rectangular block, the workpiece 101 is basically in the shape of a step, one of the opposite sides of the workpiece 101 has a rectangular groove 102, and the other opposite side of the workpiece 101 A semicircular groove 103 is opened on the side.
现有技术加工上述工件101,可以首先采用CNC数控铣床对矩形块加工,铣出台阶形状,然后再采用线割制程加工出所述矩形槽102,对于所述半圆形槽103更是需要特殊刀具进行加工。采用上述工序由于需要多个不同的制程,因此需要现场校表。To process the above-mentioned workpiece 101 in the prior art, a CNC numerical control milling machine can be used to process the rectangular block at first to mill out the step shape, and then the rectangular groove 102 can be processed by the wire cutting process. For the semicircular groove 103, a special Tool for processing. The use of the above process requires a number of different manufacturing processes, so on-site meter calibration is required.
可见,现有技术的加工方式,具有如下缺点:浪费了现场校表时间、加工效率低下;加工时采用线割制程,加工成本高;需要采用倒特殊刀具,增加刀具加工成本。It can be seen that the processing method of the prior art has the following disadvantages: wasting the time for on-site meter calibration and low processing efficiency; wire cutting process is used in processing, and the processing cost is high; special cutting tools are required, which increases the processing cost of the cutting tool.
有鉴于此,实有必要开发一种夹具结构,以解决上述问题。In view of this, it is necessary to develop a fixture structure to solve the above problems.
【发明内容】【Content of invention】
因此,本实用新型的目的是提供一种夹具结构,以解决现有机械加工具有矩形槽及半圆形槽的台阶形状工件时,所具有的如下问题:浪费了现场校表时间、加工效率低下;加工时采用线割制程,加工成本高;需要采用倒特殊刀具,增加刀具加工成本。Therefore, the purpose of this utility model is to provide a fixture structure to solve the following problems in existing mechanical processing of step-shaped workpieces with rectangular grooves and semicircular grooves: waste of on-site calibration time and low processing efficiency ; The wire cutting process is used during processing, and the processing cost is high; special tools need to be used, which increases the processing cost of the tool.
为了达到上述目的,本实用新型提供的夹具结构,夹持具有矩形槽及半圆形槽的台阶形状工件,所述夹具结构设于CNC铣床,该结构包括:In order to achieve the above object, the fixture structure provided by the utility model clamps a step-shaped workpiece with a rectangular groove and a semicircular groove. The fixture structure is arranged on a CNC milling machine, and the structure includes:
基座,其具有顶面、底面、左侧面、右侧面、正面及背面,所述顶面上开设有工件槽,所述工件槽内装夹所述工件;The base has a top surface, a bottom surface, a left side, a right side, a front surface and a back surface, the top surface is provided with a workpiece groove, and the workpiece is clamped in the workpiece groove;
垫片,其分别设于所述底面、左侧面、右侧面、正面及背面;gaskets, which are respectively arranged on the bottom surface, left side, right side, front side and back side;
定位螺丝,其一端固定于所述垫片,另一端为自由端。One end of the positioning screw is fixed to the spacer, and the other end is a free end.
可选的,所述工件槽一侧设有固定螺丝,所述固定螺丝由所述工件槽一侧穿入固定所述工件。Optionally, a fixing screw is provided on one side of the workpiece groove, and the fixing screw penetrates from one side of the workpiece groove to fix the workpiece.
相较于现有技术,利用本实用新型的夹具结构,于加工时,将工件固定于所述基座顶面的工件槽内,再在CNC铣床上进行如下步骤的加工:将底面通过定位螺丝的自由端定位于一气压基座上,所述垫片吸附于所述气压基座,对所述工件进行加工以获得台阶形状;之后再调换将所述基座右侧面定位螺丝的自由端定位于所述气压基座上,所述垫片吸附于所述气压基座,对所述工件左侧面进行加工以获得所述矩形槽,将以同样的方式调换所述基座左侧面和右侧面的位置,加工获得工件右侧面的矩形槽;之后再调换将所述基座背面定位螺丝的自由端定位于所述气压基座上,所述垫片吸附于所述气压基座,对所述工件正面进行加工以获得所述半圆形槽,将以同样的方式调换所述基座正面和背面的位置,加工获得工件背面的半圆形槽。通过上述铣加工,可以获得具有矩形槽及半圆形槽的台阶形状工件。可见,上述步骤节省了现场校表时间、加工效率高;无需采用线割制程,加工成本低;无需采用倒特殊刀具,减少刀具所带来的加工成本。Compared with the prior art, the fixture structure of the utility model is used to fix the workpiece in the workpiece groove on the top surface of the base during processing, and then perform the following steps on the CNC milling machine: the bottom surface is passed through the positioning screw The free end of the workpiece is positioned on an air pressure base, the gasket is adsorbed on the air pressure base, and the workpiece is processed to obtain a step shape; then the free end of the positioning screw on the right side of the base is replaced Positioned on the air pressure base, the gasket is adsorbed on the air pressure base, the left side of the workpiece is processed to obtain the rectangular groove, and the left side of the base will be replaced in the same way and the position on the right side, process the rectangular groove on the right side of the workpiece; then change the free end of the positioning screw on the back of the base to the air pressure base, and the gasket is adsorbed on the air pressure base seat, the front of the workpiece is processed to obtain the semicircular groove, and the positions of the front and back of the base are exchanged in the same way to process the semicircular groove on the back of the workpiece. Through the milling process described above, a step-shaped workpiece having rectangular grooves and semicircular grooves can be obtained. It can be seen that the above steps save time for on-site meter calibration and high processing efficiency; no need to use wire cutting process, low processing cost; no need to use special tools, reducing the processing cost brought by the tool.
【附图说明】【Description of drawings】
图1绘示为一种工件结构示意图。FIG. 1 is a schematic diagram of a workpiece structure.
图2绘示为本实用新型分中夹具结构一较佳实施例第一加工状态示意图。Fig. 2 is a schematic diagram of the first processing state of a preferred embodiment of the centering fixture structure of the present invention.
图3绘示为图2的分解结构示意图。FIG. 3 is a schematic diagram of the exploded structure of FIG. 2 .
图4绘示为本实用新型分中夹具结构一较佳实施例第二加工状态示意图。Fig. 4 is a schematic diagram of a second processing state of a preferred embodiment of the centering fixture structure of the present invention.
图5绘示为本实用新型分中夹具结构一较佳实施例第三加工状态示意图。Fig. 5 is a schematic diagram of a third processing state of a preferred embodiment of the centering fixture structure of the present invention.
【具体实施方式】【Detailed ways】
请共同参阅图2、图3,图2绘示为本实用新型分中夹具结构一较佳实施例第一加工状态示意图、图3绘示为图2的分解结构示意图。Please refer to FIG. 2 and FIG. 3 together. FIG. 2 is a schematic diagram of the first processing state of a preferred embodiment of the centering fixture structure of the present invention, and FIG. 3 is a schematic diagram of the exploded structure of FIG. 2 .
本实用新型提供的夹具结构,夹持具有矩形槽102及半圆形槽103的台阶形状的工件101(图2-5中为了方便了解工件101所加工部位,工件101皆绘示为加工完成后的工件101),所述夹具结构设于CNC铣床,该结构包括:The fixture structure provided by the utility model clamps a stepped workpiece 101 with a rectangular groove 102 and a semicircular groove 103 (in order to facilitate understanding of the processed parts of the workpiece 101 in Fig. The workpiece 101), the fixture structure is located on the CNC milling machine, the structure includes:
基座104,其具有顶面、底面、左侧面、右侧面、正面及背面,所述顶面上开设有工件槽105,所述工件槽105内装夹所述工件101;The base 104 has a top surface, a bottom surface, a left side, a right side, a front surface and a back surface, the top surface is provided with a workpiece groove 105, and the workpiece 101 is clamped in the workpiece groove 105;
垫片106,其分别设于所述底面、左侧面、右侧面、正面及背面;Spacers 106, which are respectively arranged on the bottom surface, left side, right side, front and back;
定位螺丝107,其一端固定于所述垫片106,另一端为自由端。One end of the positioning screw 107 is fixed to the washer 106, and the other end is a free end.
其中,所述工件槽105一侧还可以设有固定螺丝108,所述固定螺丝108由所述工件槽105一侧穿入固定所述工件101。Wherein, one side of the workpiece groove 105 may also be provided with a fixing screw 108 , and the fixing screw 108 penetrates from the workpiece groove 105 side to fix the workpiece 101 .
于加工时,将工件101(毛坯为长方体块)固定于所述基座104顶面的工件槽105内,再在CNC铣床上进行如下步骤的加工:将底面通过定位螺丝107的自由端定位于一气压基座(图未示)上,所述垫片106吸附于所述气压基座,对所述工件101进行加工以获得台阶形状。During processing, the workpiece 101 (the blank is a cuboid block) is fixed in the workpiece groove 105 on the top surface of the base 104, and then the processing of the following steps is carried out on the CNC milling machine: the bottom surface is positioned at the bottom surface by the free end of the set screw 107 On an air pressure base (not shown), the gasket 106 is adsorbed on the air pressure base, and the workpiece 101 is processed to obtain a stepped shape.
请再结合参阅图4,图4绘示为本实用新型分中夹具结构一较佳实施例第二加工状态示意图。Please refer to FIG. 4 again. FIG. 4 is a schematic view of the second processing state of a preferred embodiment of the centering fixture structure of the present invention.
之后再调换将所述基座104右侧面的定位螺丝107的自由端定位于所述气压基座上,所述垫片106吸附于所述气压基座,对所述工件101左侧面进行加工以获得所述矩形槽102,将以同样的方式调换所述基座104左侧面和右侧面的位置,加工获得工件101右侧面的矩形槽102;Afterwards, the free end of the positioning screw 107 on the right side of the base 104 is replaced and positioned on the air pressure base, and the gasket 106 is adsorbed on the air pressure base, and the left side of the workpiece 101 is fixed. To process to obtain the rectangular groove 102, the positions of the left side and the right side of the base 104 will be exchanged in the same manner, and the rectangular groove 102 on the right side of the workpiece 101 will be obtained by processing;
请再结合参阅图5,图5绘示为本实用新型分中夹具结构一较佳实施例第三加工状态示意图。Please refer to FIG. 5 again. FIG. 5 is a schematic diagram of a third processing state of a preferred embodiment of the centering fixture structure of the present invention.
之后再调换将所述基座104背面定位螺丝107的自由端定位于所述气压基座上,所述垫片106吸附于所述气压基座,对所述工件101正面进行加工以获得所述半圆形槽103,将以同样的方式调换所述基座104正面和背面的位置,加工获得工件101背面的半圆形槽103。Afterwards, the free end of the positioning screw 107 on the back of the base 104 is replaced and positioned on the air pressure base, the gasket 106 is adsorbed on the air pressure base, and the front of the workpiece 101 is processed to obtain the For the semicircular groove 103 , the positions of the front and back of the base 104 will be exchanged in the same manner to process the semicircular groove 103 on the back of the workpiece 101 .
通过上述铣切加工,可以获得具有矩形槽102及半圆形槽103的台阶形状工件101。可见,上述步骤节省了现场校表时间、加工效率高;无需采用线割制程,加工成本低;无需采用倒特殊刀具,减少刀具所带来的加工成本。Through the milling process described above, a stepped workpiece 101 having a rectangular groove 102 and a semicircular groove 103 can be obtained. It can be seen that the above steps save time for on-site meter calibration and high processing efficiency; no need to use wire cutting process, low processing cost; no need to use special tools, reducing the processing cost brought by the tool.
Claims (2)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420229888.1U CN203887591U (en) | 2014-05-07 | 2014-05-07 | Clamp structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420229888.1U CN203887591U (en) | 2014-05-07 | 2014-05-07 | Clamp structure |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203887591U true CN203887591U (en) | 2014-10-22 |
Family
ID=51714039
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420229888.1U Expired - Fee Related CN203887591U (en) | 2014-05-07 | 2014-05-07 | Clamp structure |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203887591U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105081837A (en) * | 2014-05-07 | 2015-11-25 | 苏州汉扬精密电子有限公司 | Fixture structure |
| CN107225300A (en) * | 2016-03-25 | 2017-10-03 | 苏州汉扬精密电子有限公司 | Clamp structure |
-
2014
- 2014-05-07 CN CN201420229888.1U patent/CN203887591U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105081837A (en) * | 2014-05-07 | 2015-11-25 | 苏州汉扬精密电子有限公司 | Fixture structure |
| CN105081837B (en) * | 2014-05-07 | 2019-04-12 | 苏州汉扬精密电子有限公司 | Clamp structure |
| CN107225300A (en) * | 2016-03-25 | 2017-10-03 | 苏州汉扬精密电子有限公司 | Clamp structure |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN203650346U (en) | Machining vacuum sucker | |
| CN202701854U (en) | Slide insert fixture | |
| CN203092188U (en) | A fixture with reference positioning for milling machine | |
| CN105458765A (en) | Workpiece clamping device | |
| CN204800335U (en) | Valve head seat part numerical control milling process frock | |
| CN105081837A (en) | Fixture structure | |
| CN203696735U (en) | Sliding block type clamp for grinding large-sized thin-wall space ring type part | |
| CN103962864B (en) | A kind of CNC processes four face multiple operation special fixture and clamping methods | |
| CN204366143U (en) | Double-hole tube processing unit (plant) | |
| CN204036095U (en) | A kind of fixture for milling workpiece surface | |
| CN103785910A (en) | Clamp structure arranged on linear cutting machine | |
| CN204195308U (en) | A kind of supporting base slot fixture | |
| CN205218818U (en) | Quick grinding fixture of small -size part | |
| CN205394077U (en) | Be used for numerically controlled fraise machine processing shift fork part special fixture | |
| CN205342547U (en) | A drop -down formula clamping device for machining center | |
| CN204171745U (en) | A kind of aeroturbine casing eccentric ruler cun clamp for machining | |
| CN204123152U (en) | A kind of Workpiece clamping device | |
| CN101704255B (en) | Wire cutting clamp | |
| CN202147069U (en) | Linear cutting fixture | |
| CN204621620U (en) | Flat tongs for machine | |
| CN201552455U (en) | Fixture for processing outer surface of multi-insert rotary combined workpiece | |
| CN204381905U (en) | Frame clsss part by numerical control processing multi-station clamp | |
| CN205218570U (en) | Clamping anchor clamps of carbon strip cambered surface processing usefulness | |
| CN203579188U (en) | End surface milling and centre drilling device for outer CV (constant-velocity) rings | |
| CN205271066U (en) | Cylindrical parts line cutting process anchor clamps |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141022 Termination date: 20180507 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |