CN203879541U - Filling system - Google Patents
Filling system Download PDFInfo
- Publication number
- CN203879541U CN203879541U CN201420142172.8U CN201420142172U CN203879541U CN 203879541 U CN203879541 U CN 203879541U CN 201420142172 U CN201420142172 U CN 201420142172U CN 203879541 U CN203879541 U CN 203879541U
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- CN
- China
- Prior art keywords
- filling
- pipeline
- pump
- pumps
- hydraulic jack
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
Links
- 230000001276 controlling effect Effects 0.000 claims abstract description 8
- 239000000969 carrier Substances 0.000 claims description 20
- 239000007788 liquid Substances 0.000 claims description 13
- 239000002828 fuel tank Substances 0.000 claims description 12
- 238000001514 detection method Methods 0.000 claims description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 238000007599 discharging Methods 0.000 claims description 5
- 239000012530 fluid Substances 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 2
- 238000010992 reflux Methods 0.000 claims description 2
- 238000005516 engineering process Methods 0.000 description 6
- 230000000875 corresponding Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000005065 mining Methods 0.000 description 2
- 230000015271 coagulation Effects 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006011 modification reaction Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
Abstract
The utility model provides a filing system, which comprises a filling device and a filling pipeline, wherein the filling pipeline is arranged at one end of the filing device and comprises a conveying pipe and a multi-way valve communicated with the conveying pipe; the filling device comprises filling equipment and a control system used for controlling the filling equipment; the control system is electrically connected with the filling equipment; the filing equipment comprises a plurality of filling pumps; and the filling pumps are in parallel arrangement. The filling system adopting the structure has the advantages that a plurality of filling pumps with the same structures and small discharge capacity can be combined for forming the filling equipment with great discharge capacity; the control system can control the opening or the closing of the filling pumps and can singly start one filling pump or simultaneously start a plurality of filling pumps; and when one filling pump fails, other filling pumps can still continuously work. Therefore the filling system has the advantages that the structure is simple; the maintenance is convenient; and the work efficiency is high, and the like.
Description
Technical field
The utility model relates to filling machine field, particularly a kind of filling system.
Background technology
Development along with mining machinery, mine filling pipeline technology has become indispensable technology in mining, at present, mine filling pipeline technology has been widely used in mine filling, mainly adopts piston type industrial pump that fill paste is carried out to filling by the mode of pumping.
In prior art, filling pipeline discharging opening conventionally have one or two, even a plurality of, but charging aperture all only has one, therefore, can only use by a supporting filling pump, can not carry out many pumps interflow filling operations, causes pack effectiveness low.For this problem, in prior art, have and adopt the generous amount filling of separate unit pump to carry out filling, but this mode technology relative complex, cost is higher, and, once break down, need to shut down and keep in repair, easily incur loss through delay filling progress.
In prior art, adopt in addition two filling pumps (the using and the reserved) to carry out filling, but this kind of filling mode can not fully be used equipment, cause charging efficiency low, with high costs.
In sum, how to provide filling system a kind of simple in structure, with low cost and easy to maintenance, become those skilled in the art to need the technical problem of solution badly.
Utility model content
Based on the deficiencies in the prior art, problem to be solved in the utility model is to provide filling system a kind of simple in structure, with low cost and easy to maintenance.
For solving the problems of the technologies described above, the utility model provides a kind of filling system, comprises device for filling and filling pipeline, and described filling pipeline is arranged at one end of described device for filling, and described filling pipeline comprises carrier pipe and the multiple-way valve being communicated with described carrier pipe; Described device for filling comprises stowage unit and for controlling the control system of described stowage unit, described control system is electrically connected to described stowage unit, and described stowage unit comprises a plurality of filling pumps, and described a plurality of filling pumps are set up in parallel.
As the improvement on the one hand of a kind of filling system of the utility model, the discharge end of described a plurality of filling pumps is fixedly connected with the carrier pipe of described filling pipeline, is respectively equipped with for preventing the backflow one way valve of fill material in described carrier pipe.
As the improvement on the one hand of a kind of filling system of the utility model, the quantity of described filling pump is three, and described multiple-way valve is cross valve, and described cross valve comprises three charging apertures and a discharging opening; Described control system comprises controller and the display screen being electrically connected to described controller.
As the improvement on the one hand of a kind of filling system of the utility model, described stowage unit comprises power part and pipeline, one end of described power part is fixedly connected with described filling pump, the other end of described power part is fixedly connected with one end of described pipeline, is provided with the first electromagnetic valve and the second electromagnetic valve in described pipeline.
As the improvement on the one hand of a kind of filling system of the utility model, described pump section comprises hydraulic jack, tilt cylinder and hopper, and described tilt cylinder and hopper are located at one end of described hydraulic jack.
As the improvement on the one hand of a kind of filling system of the utility model, described pump section also comprises approach switch and water tank, described approach switch is for detection of described hydraulic jack and tilt cylinder, and described water tank is arranged on described hydraulic jack, and the quantity of described hydraulic jack is two.
As the improvement on the one hand of a kind of filling system of the utility model, described power part comprises electric-motor pump group, valve group and fuel tank, described electric-motor pump group is electrically connected to described control system, and described valve group is communicated with described fuel tank, and described valve group is used for controlling described hydraulic jack.
As the improvement on the one hand of a kind of filling system of the utility model, described fuel tank is provided with the liquid level sensor for detection of fluid liquid level, and for detection of the temperature pick up of oil liquid temperature; In described carrier pipe, be also provided with the pressure sensor for detection of line pressure.
The filling system of said structure, comprises device for filling and filling pipeline, and filling pipeline is arranged at one end of device for filling, and filling pipeline comprises carrier pipe and the multiple-way valve being communicated with carrier pipe; Device for filling comprises stowage unit and for controlling the control system of stowage unit, control system is electrically connected to stowage unit, and stowage unit comprises a plurality of filling pumps, and a plurality of filling pumps are set up in parallel.The filling system of this structure, the filling pump that a plurality of structures are consistent, discharge capacity is less can be combined to form to the stowage unit of large discharge capacity, control system can be controlled the unlatching of a plurality of filling pumps or close, can start separately a filling pump, industry can start a plurality of filling pumps simultaneously, and when one of them filling pump breaks down, other filling pump still can work on, therefore, there is the aspects such as simple in structure, easy to maintenance and operating efficiency is high.
Accompanying drawing explanation
The accompanying drawing that forms a part of the present utility model is used to provide further understanding of the present utility model, and schematic description and description of the present utility model is used for explaining the utility model, does not form improper restriction of the present utility model.
Fig. 1 is the structural representation of a kind of filling system of the utility model;
In Fig. 1, the corresponding relation of Reference numeral is:
1 first filling pump 2 second filling pump 3 the 3rd filling pumps
4 power part 5 first electromagnetic valve 6 pipelines
7 second electromagnetic valve 8 pump section 9 electric-motor pump groups
10 control system 11 valve group 12 liquid level sensors
13 fuel tank 14 temperature pick up 15 hydraulic jacks
16 water tank 17 approach switch 18 tilt cylinders
19 hopper 20 pressure sensor 21 one way valves
22 carrier pipe 23 cross valves
The specific embodiment
It should be noted that, in the situation that not conflicting, embodiment and the feature in embodiment in the utility model can combine mutually.Describe below with reference to the accompanying drawings and in conjunction with the embodiments the utility model in detail.
Filling system as shown in Figure 1, comprises device for filling and filling pipeline, and filling pipeline is arranged at the upper end of device for filling, and filling pipeline specifically comprises carrier pipe 22 and the multiple-way valve being communicated with carrier pipe 22.Device for filling comprises stowage unit and for controlling the control system 10 of stowage unit, control system 10 is electrically connected to stowage unit, and stowage unit comprises a plurality of filling pumps, and a plurality of filling pumps are set up in parallel.
In one embodiment, the quantity of filling pump can be 3, concrete as the first filling pump 1, the second filling pump 2 and the 3rd filling pump 3 in Fig. 1, when the quantity of filling pump is 3, multiple-way valve is cross valve 23, and cross valve 23 comprises three charging apertures and a discharging opening, and attal enters three charging apertures of cross valve 23 after 3 filling pumps, discharging opening by multiple-way valve converges rear discharge, and mine is carried out to filling.It should be noted that, the quantity of filling pump can also, for any possible quantity, be not described in detail in this.
In technique scheme, as shown in fig. 1, stowage unit comprises power part 4 and pipeline 6, the upper end of power part 4 is fixedly connected with the lower end of pipeline 6, the lower end of power part 4 is fixedly connected with filling pump, is provided with the first electromagnetic valve 5 and the second electromagnetic valve 7, the first electromagnetic valves 5 and the second electromagnetic valve 7 and is electrically connected to controller respectively in pipeline 6, when the first electromagnetic valve 5 and the second electromagnetic valve 7 are opened, pipeline 6 is in unimpeded state.When closing the first electromagnetic valve 5 or the second electromagnetic valve 7, pipeline 6 is closed, and attal cannot flow out from pipeline 6.In addition, device for filling also comprises pump section 8, and the lower end of pump section 8 is fixedly connected with the top of pipeline 6.Particularly, pump section 8 comprises hydraulic jack 15, tilt cylinder 18 and hopper 19, and tilt cylinder 18 and hopper 19 are arranged at one end of hydraulic jack 15, and tilt cylinder 18 is for being with movable pendulum valve to swing, and attal is placed in hopper 19.It should be noted that, the quantity of hydraulic jack 15 is two, the structure of two oil cylinders is consistent with model, hydraulic jack 15 comprises cylinder barrel and is located at piston rod and the piston in cylinder barrel, piston is fixedly installed on one end of piston rod, piston and piston rod can move in cylinder barrel, two in-oil cylinder piston moving directions are contrary, when the piston in a hydraulic jack 15 wherein moves up, piston in another root hydraulic jack 15 moves down, during an i.e. suction, another root conveying, thus guarantee continuously conveying of filling pump.The operating principle of each filling pump specifically can, with reference to the stock process of pump truck on coagulation, not repeat them here.
In technique scheme, between the power part 4 of the first filling pump 1, the second filling pump 2 and the 3rd filling pump 3 and pump section 8, be equipped with pipeline 6, and three pipelines 6 are communicated with by connecting pipe.
Pump section 8 also comprises approach switch 17 and water tank 16, approach switch 17 is for detection of the action logic of hydraulic jack 15 and tilt cylinder 18, water tank 16 is arranged on hydraulic jack 15, particularly, two hydraulic jacks 15 pass from water tank 16, water tank 16, for cooling fluid compressing cylinder 15, prevents that hydraulic jack 15 from causing excess Temperature because working long hours, and causes the sealing device on piston and piston to damage.
Power part 4 comprises electric-motor pump group 9, valve group 11 and fuel tank 13, electric-motor pump group 9 specifically comprises oil pump and the motor for driving oil pump to rotate, oil pump can be constant displacement pump, industry can be variable pump, be preferably variable pump, motor is electrically connected to controller, can control the rotating speed of motor by operation control, thereby changes oily pump delivery.The oil inlet end of oil pump is communicated with fuel tank 13, and the oil outlet end of oil pump is communicated with valve group 11 and hydraulic jack 15, and valve group 11 is for controlling the flexible of hydraulic jack 15.Particularly, the two ends of hydraulic jack 15 are provided with oilhole, when the oilhole oil-feed of one end of hydraulic jack 15, promote piston rod and move to the other end, the oilhole oil return of hydraulic jack 15 other ends.
For the oil mass in Real-Time Monitoring fuel tank 13 and oil liquid temperature, on fuel tank 13, be also provided with the liquid level sensor 12 for detection of fluid liquid level, and for detection of the temperature pick up 14 of oil liquid temperature, liquid level sensor 12 and temperature pick up 14 are electrically connected to control system 10 respectively, by the display screen of control system 10, can realize oil mass and the oil liquid temperature understood in fuel tank 13.It should be noted that, display screen can be touch-screen, and industry can be push-button type display screen, at this, does not do concrete restriction.By display screen, various parameters can be preset to controller.
In addition, for real-time monitoring system pressure, in carrier pipe 22, be also provided with pressure sensor 20, in each carrier pipe 22, be equipped with a pressure sensor 20.
Control system 10, except controller and display screen, also comprises the low-voltage electrical apparatus for the protection of electric-motor pump group 9, and low-voltage electrical apparatus can comprise overload, overvoltage, the low-voltage electrical apparatus such as under-voltage, overheated and anti-phase, specifically can, with reference to prior art, be not described in detail in this.
For preventing that attal from refluxing, in the carrier pipe 22 being connected with multiple-way valve charging aperture, can be provided for preventing the one way valve 21 of feed back, in each carrier pipe 22 road, an one way valve 21 is all set.
Above-mentioned filling system, control system 10 can, the various data feedbacks that collect to controller, contrast with the data that pre-deposit, and carry out corresponding actions.When certain filling pump wherein, when as all normal in the power part 4 of the first filling pump 1 and pump section 8, controller can be opened the first electromagnetic valve 5, the second electromagnetic valve 7 and the one way valve 21 in corresponding pipeline 6 automatically, and now, the first filling pump 1 can normal operation.
When certain filling pump wherein, as the pump section 8 of the first filling pump 1 cannot normally be worked, and power part 4 is when normal, controller can cut out power part 4 and pump section 8 automatically, the first filling pump 1, the first electromagnetic valve 5 and the second electromagnetic valve 7 are closed, and now, the first filling pump 1 stops operation.
When certain filling pump wherein, as the power part 4 of the first filling pump 1 cannot normally be worked, and pump section 8 is when normal, the first electromagnetic valve 5 of the first filling pump 1 cuts out immediately, the second electromagnetic valve 7 continues to open, and the pump section 8 that the power part 4 of the second filling pump 2 and the 3rd filling pump 3 is the first filling pump 1 provides power.
When a filling pump wherein; in the time of all cannot normally working as the power part 4 of the first filling pump 1 and pump section 8; control system 10 can be closed all valves in the first filling pump 1; comprise the first electromagnetic valve 5, the second electromagnetic valve 7 and one way valve 21; now; the first filling pump 1 quits work, and the second filling pump 2 and the 3rd filling pump 3 work on, without horse back shutdown maintenance.
The filling system of said structure, tool has the following advantages:
First, pack effectiveness is high.The filling system of said structure, the filling pump that a plurality of structures are consistent, discharge capacity is less can be combined to form to the stowage unit of large discharge capacity, control system 10 can be controlled the unlatching of a plurality of filling pumps or close, can start separately a filling pump, industry can start a plurality of filling pumps simultaneously, and when one of them filling pump breaks down, other filling pump still can work on, therefore, operating efficiency is high.
Secondly, utilization rate of equipment and installations is high, and use cost is low.The filling system of said structure, with available technology adopting two cover filling pumps, the filling system of the using and the reserved is compared, and has effectively improved the utilization rate of filling system, and therefore, use cost is lower.
Again, easy to maintenance, simple and reliable for structure.The filling system of said structure, Operation and maintenance all more for convenience, and are controlled by control system 10, and automaticity is high, simple in structure, and reliable operation is easy to promote the use, and market prospects are wide.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all within spirit of the present utility model and principle, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection domain of the present utility model.
Claims (9)
1. a filling system, comprises device for filling and filling pipeline, it is characterized in that, described filling pipeline is arranged at one end of described device for filling, and described filling pipeline comprises carrier pipe (22) and the multiple-way valve being communicated with described carrier pipe (22); Described device for filling comprises stowage unit and for controlling the control system (10) of described stowage unit, described control system (10) is electrically connected to described stowage unit, and described stowage unit comprises a plurality of filling pumps, and described a plurality of filling pumps are set up in parallel.
2. filling system according to claim 1, it is characterized in that, the discharge end of described a plurality of filling pumps is fixedly connected with the carrier pipe of described filling pipeline (22), is respectively equipped with the one way valve (21) for preventing that fill material from refluxing in described carrier pipe (22).
3. filling system according to claim 2, is characterized in that, the quantity of described filling pump is three, and described multiple-way valve is cross valve (23), and described cross valve (23) comprises three charging apertures and a discharging opening; Described control system (10) comprises controller and the display screen being electrically connected to described controller.
4. filling system according to claim 3, it is characterized in that, described stowage unit comprises power part (4) and pipeline (6), one end of described power part (4) is fixedly connected with described filling pump, the other end of described power part (4) is fixedly connected with one end of described pipeline (6), is provided with the first electromagnetic valve (5) and the second electromagnetic valve (7) in described pipeline (6).
5. filling system according to claim 4, it is characterized in that, the pipeline of described a plurality of stowage units (6) is interconnected, described device for filling also comprises pump section (8), and one end of described pump section (8) is fixedly connected with described pipeline (6) one end away from described power part (4).
6. filling system according to claim 5, it is characterized in that, described pump section (8) comprises hydraulic jack (15), tilt cylinder (18) and hopper (19), and described tilt cylinder (18) and hopper (19) are located at one end of described hydraulic jack (15).
7. filling system according to claim 6, it is characterized in that, described pump section (8) also comprises approach switch (17) and water tank (16), described approach switch (17) is for detection of described hydraulic jack (15) and tilt cylinder (18), it is upper that described water tank (16) is arranged at described hydraulic jack (15), and the quantity of described hydraulic jack (15) is two.
8. filling system according to claim 7, it is characterized in that, described power part (4) comprises electric-motor pump group (9), valve group (11) and fuel tank (13), described electric-motor pump group (9) is electrically connected to described control system (10), described valve group (11) is communicated with described fuel tank (13), and described valve group (11) is for controlling described hydraulic jack (15).
9. filling system according to claim 8, is characterized in that, described fuel tank (13) is provided with the liquid level sensor (12) for detection of fluid liquid level, and for detection of the temperature pick up (14) of oil liquid temperature; In described carrier pipe (22), be also provided with the pressure sensor (20) for detection of carrier pipe (22) pressure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420142172.8U CN203879541U (en) | 2014-03-27 | 2014-03-27 | Filling system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420142172.8U CN203879541U (en) | 2014-03-27 | 2014-03-27 | Filling system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203879541U true CN203879541U (en) | 2014-10-15 |
Family
ID=51680050
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420142172.8U Withdrawn - After Issue CN203879541U (en) | 2014-03-27 | 2014-03-27 | Filling system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203879541U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103939136A (en) * | 2014-03-27 | 2014-07-23 | 飞翼股份有限公司 | Filling system and control method thereof |
-
2014
- 2014-03-27 CN CN201420142172.8U patent/CN203879541U/en not_active Withdrawn - After Issue
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103939136A (en) * | 2014-03-27 | 2014-07-23 | 飞翼股份有限公司 | Filling system and control method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20141015 Effective date of abandoning: 20160504 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |