CN203877029U - Fully-automatic multifunctional dustproof film sticking machine - Google Patents

Fully-automatic multifunctional dustproof film sticking machine Download PDF

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Publication number
CN203877029U
CN203877029U CN201420331322.XU CN201420331322U CN203877029U CN 203877029 U CN203877029 U CN 203877029U CN 201420331322 U CN201420331322 U CN 201420331322U CN 203877029 U CN203877029 U CN 203877029U
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CN
China
Prior art keywords
station
laminator
cylinder
automatic
functional
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Application number
CN201420331322.XU
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Chinese (zh)
Inventor
何华桂
何安静
黄施华
陈文�
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赫比(上海)家用电器产品有限公司
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Priority to CN201420331322.XU priority Critical patent/CN203877029U/en
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Publication of CN203877029U publication Critical patent/CN203877029U/en

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Abstract

The utility model discloses a fully-automatic multifunctional dustproof film sticking machine. The fully-automatic multifunctional dustproof film sticking machine comprises a machine frame and a working table. The working table is provided with a round product conveying disc, the product conveying disc is provided with six working stations, which are uniformly distributed on the upper surface of the product conveying disc and sequentially include a feeding station, a film sticking station, a pressurizing station, a film removing station, a detecting station and a discharging station in an anticlockwise direction when being overlooked, wherein the feeding station is arranged at the rightmost end of the product conveying disc; the working table is provided with a feeding mechanism, a film sticking mechanism, a pressurizing mechanism, a film removing mechanism, a detecting mechanism and a discharging mechanism which are matched with the six working stations. The fully-automatic multifunctional dustproof film sticking machine achieves transfer of products during a film sticking process through the product conveying disc and completes the film sticking process through a mechanical arm and can efficiently and precisely complete film sticking operations of electronic products, overcome the deficiency of traditional manual operation, improve the finish rate of the film sticking operations and guarantee high quality of the products.

Description

The full-automatic multi-functional laminator that prevents dust

Technical field

The utility model relates to a kind of product film pasting mechanism, is specifically related to the dustproof laminator of a kind of full-automatic multi-functional.

Background technology

Along with scientific and technological progress, just there is variation with rapid changepl. never-ending changes and improvements in consumption electronic product, and product lighter and thinner, that be more convenient for carrying continues to bring out; A large amount of uses of PSA glued membrane of all kinds, are fixed together various high-accuracy parts, have simplified the assembly technology of product.But, due to the sticky characteristic of the material of PSA glued membrane own, the mode of production of current whole industry generally be take handwork as main, and product yield is low, productive costs is high, and the equipment difficulty of exploitation mechanical work is larger, and to dust and humiture management and control, require high during operation.

Can imagine, traditional manual pad pasting operation exists the inborn deficiency that can not solve.The greatest problem that handwork faces is that operating efficiency is low, carries out the operations such as pad pasting, press mold, dyestripping due to needs, by manual work, can not realize efficient operation process, causes operating efficiency low; Meanwhile, the pad pasting precision of manual work is not high, easily causes the deviation of glued membrane during manual work pad pasting, has a strong impact on the quality of product, produces more defect ware, and the phenomenon of doing over again is commonplace, can have a strong impact on normal operation process and product design.Meanwhile, manual work mode also can be subject to the impact of personnel's fatigue strength, and 2 of continuous workings, as a child personnel's operating efficiency and homework precision obviously reduce, and the off-grade causing is more, can not meet the high-precision job requirements of electronic product.

More importantly problem is, manual work need to expend more cost of human resources, simple pad pasting operation, can need tens of people even up to a hundred people carry out pad pasting operation, cause the very big increase of human cost, enterprise is caused to important burden, be unfavorable for improving the economic benefit of enterprise.

Utility model content

The utility model technical issues that need to address are just to overcome the defect of prior art, a kind of full-automatic multi-functional laminator that prevents dust is provided, it realizes the transfer of product in film process by product Revolving disc, use mechanical arm to complete pad pasting operation process, can high efficiency, the high-precision pad pasting operation that completes electronic product, the poor efficiency of Traditional Man operation, low precision, expensive deficiency have been overcome, improved the yield rate of pad pasting operation, guarantee preferably quality of product, reduce enterprise's productive costs.

For addressing the above problem, the utility model adopts following technical scheme:

The full-automatic multi-functional laminator that prevents dust, comprises frame and for laminator operation provides the storage tank of power, each cylinder that storage tank is laminator provides operation power, frame is provided with bench board, bench board is provided with circular horizontally disposed product Revolving disc, product Revolving disc is provided with 6 stations that are distributed on product Revolving disc upper surface circumference, on 6 stations, be placed with product to be processed, rotation along with product Revolving disc, product on 6 stations successively by and complete corresponding pad pasting flow chart, improved operating efficiency, overlook and see that anticlockwise direction is followed successively by feeding station, pad pasting station, pressurize station, dyestripping station, detects station and blanking station, feeding station is arranged at the low order end of product Revolving disc, bench board is provided with the feed mechanism coordinating with 6 stations respectively, film pasting mechanism, pressure-keeping mechanism, dyestripping mechanism, testing agency and cutting agency, feed mechanism will treat that pad pasting product mounting is on the carrier of feeding station on material loading belt conveyor, treat that pad pasting product turns to the pad pasting station of film pasting mechanism below with product Revolving disc, by film pasting mechanism, glued membrane is attached on product, then product Revolving disc rotates counterclockwise 60 °, transferred product is to the pressurize station of pressure-keeping mechanism below, there is pressure-keeping mechanism to carry out pressurize operation to the glued membrane on product, guarantee the firm of pad pasting, then product Revolving disc rotates counterclockwise 60 °, transferred product is to the dyestripping station of dyestripping mechanism below, dyestripping mechanism tears the overlay film of glued membrane off, product Revolving disc rotates transferred product to testing agency's below out-of-competition testing is surveyed to station subsequently, to the detection of taking pictures of the pad pasting state of product, subsequently product Revolving disc rotate counterclockwise 60 degree by transferred product the blanking station to cutting agency below, cutting agency is gone out transferred product to the Product transport that blanking belt conveyor completes pad pasting, carry out the operation of next operation, the frame on feed mechanism right side is provided with material loading belt conveyor, and material loading belt conveyor is provided with the material loading carrier of loading stocks, the frame of cutting agency front side is provided with blanking belt conveyor, bench board is provided with trash receptacle.

Further, feed mechanism is provided with for product is transferred to the material loading three shaft mechanical arms of feeding station from material loading carrier, material loading three shaft mechanical arms comprise that the transverse axis, the longitudinal axis and the cylinder that servomotor, consist of respectively form vertical pivot, the lower end of described vertical pivot is provided with for capturing the chuck of product, three cylinders of material loading three shaft mechanical arms are by shrinking and stretching out, and the gripping of chuck, by the transferred product on material loading belt conveyor to feeding station; Cutting agency is provided with for the three shaft mechanical arms of the blanking from blankers' bit transition to blanking belt conveyor by product; Blanking three shaft mechanical arms comprise that the transverse axis, the longitudinal axis and the cylinder that servomotor, consist of respectively form vertical pivot, the lower end of described vertical pivot is provided with for capturing the chuck of product, after the product that chuck gripping pad pasting completes, by blanking three shaft mechanical arms by transferred product to blanking belt conveyor, complete shifting out of product, carry out the production and processing of subsequent processing.

Further, film pasting mechanism is provided with feed stepping motor, by the stepper motor driven feed arm of feed end, is provided with film feeding fixture, and film feeding fixture clamping glued membrane is attached to product surface by glued membrane; Film pasting mechanism is also provided with the pad pasting cylinder of vertical setting, and the expansion link lower end of pad pasting cylinder is provided with pad pasting pressure head and Tuo Banmo, and pad pasting pressure head by being pressed in product surface, prevents that glued membrane from coming off by glued membrane.

Further, in order to guarantee that glued membrane can firmly be fixed on product surface, pressure-keeping mechanism is provided with the pressurize cylinder of vertical setting, and the expansion link lower end of pressurize cylinder is provided with pressurize pressure head; Pressurize cylinder is straight line cylinder.Pressurize cylinder covers pressurize pressure head on glued membrane surface, and glued membrane can be fitted with product surface close and firm, guarantees pad pasting quality.

Further, dyestripping mechanism is provided with cross motion cylinder, and the expansion link end of cross motion cylinder is provided with dyestripping chuck, and dyestripping chuck is provided with for driving the gripper cylinder of dyestripping chuck gripping diaphragm.Dyestripping chuck is driven the diaphragm of clamping glued membrane by gripper cylinder, after diaphragm clamping, by cross motion cylinder, dyestripping chuck and diaphragm are together moved, and completes dyestripping operation.And diaphragm is transferred to trash receptacle.

Testing agency is provided with photographic camera.Photographic camera is taken pictures to the pad pasting state of product.

Further, product Revolving disc middle part is provided with rotating shaft, and rotating shaft lower end is connected with rotary tray motor output shaft; Rotary tray motor is stepping motor; The each rotational angle of product Revolving disc is 60 °, rotates 60 ° at every turn and can coordinate six stations to carry out the operation of each operation.

Further, frame is provided with the power supply box that is used to laminator work that electric energy is provided; In power supply box, be provided with the stepper motor driver for driving rotary tray motor to rotate.

Further, bench board is provided with for reclaiming the trash receptacle of the glued membrane diaphragm that dyestripping mechanism takes off; Bench board outside is provided with seal closure.Seal closure keeps the leak tightness of laminator operation, guarantees can not be subject in pad pasting operation the impact of dust, thereby guarantees pad pasting quality and the precision of product.

Further, storage tank is communicated with cylinder respectively by supply air line; The admission port of storage tank is communicated with inflation pump.

The working process of the dustproof laminator of the utility model full-automatic multi-functional is:

Feed mechanism will treat that pad pasting product mounting is on the carrier of feeding station on material loading belt conveyor, treat that pad pasting product turns to the pad pasting station of film pasting mechanism below with product Revolving disc, by film pasting mechanism, glued membrane is attached on product, then product Revolving disc rotates counterclockwise 60 °, transferred product is to the pressurize station of pressure-keeping mechanism below, there is pressure-keeping mechanism to carry out pressurize operation to the glued membrane on product, guarantee the firm of pad pasting, then product Revolving disc rotates counterclockwise 60 °, transferred product is to the dyestripping station of dyestripping mechanism below, dyestripping mechanism tears the overlay film of glued membrane off, product Revolving disc rotates transferred product to testing agency's below out-of-competition testing is surveyed to station subsequently, to the detection of taking pictures of the pad pasting state of product, subsequently product Revolving disc rotate counterclockwise 60 degree by transferred product the blanking station to cutting agency below, cutting agency is gone out transferred product to the Product transport that blanking belt conveyor completes pad pasting, carry out the operation of next operation.

Advantage of the present utility model and beneficial effect are:

The utility model full-automatic multi-functional laminator that prevents dust, realizes the transfer of product in film process by product Revolving disc, uses mechanical arm to complete pad pasting operation process, can realize high-precision pad pasting operation, has guaranteed the quality of pad pasting operation.

The utility model full-automatic multi-functional laminator that prevents dust, completes pad pasting operation by mechanical equipment, has overcome the poor efficiency of manual work mode, low precision, expensive deficiency, has improved the quality of pad pasting operation and the productivity effect of enterprise.

The utility model full-automatic multi-functional laminator that prevents dust, has cylinder, stepping motor and electric cylinder as driving arrangement, has very high homework precision, can farthest guarantee the accuracy of pad pasting operation, has guaranteed product best in quality.

Accompanying drawing explanation

Fig. 1 is the dustproof laminator three-dimensional structure diagram of the utility model full-automatic multi-functional.

Fig. 2 is the dustproof laminator birds-eye view of the utility model full-automatic multi-functional.

In figure: 1, testing agency; 2, power supply box; 3, dyestripping mechanism; 4, blanking station; 5, cutting agency; 6, blanking belt conveyor; 7, trash receptacle; 8, frame; 9, storage tank; 10, material loading carrier; 11, material loading belt conveyor; 12, bench board; 13, feed mechanism; 14, feeding station; 15, film pasting mechanism; 16, pressure-keeping mechanism; 17, detect station; 18, pad pasting station; 19, pressurize station; 20, product Revolving disc.

The specific embodiment

Embodiment 1

As depicted in figs. 1 and 2, the utility model is the dustproof laminator of full-automatic multi-functional, comprise frame 8 and provide the storage tank 9 of power for laminator operation, frame 8 is provided with bench board 12, bench board 12 is provided with circular horizontally disposed product Revolving disc 20, product Revolving disc 20 is provided with 6 stations that are distributed on product Revolving disc upper surface circumference, overlook and see that anticlockwise direction is followed successively by feeding station 14, pad pasting station 18, pressurize station 19, dyestripping station, detects station 17 and blanking station 4, feeding station 14 is arranged at the low order end of product Revolving disc 20; Bench board 12 is provided with feed mechanism 13, film pasting mechanism 15, pressure-keeping mechanism 16, dyestripping mechanism 3, testing agency 1 and the cutting agency 5 coordinating with 6 stations respectively; The frame 8 on feed mechanism 13 right sides is provided with material loading belt conveyor 11, and material loading belt conveyor 11 is provided with the material loading carrier 10 of loading stocks; The frame 8 of cutting agency 5 front sides is provided with blanking belt conveyor 6.Product Revolving disc 20 middle parts are provided with rotating shaft, and rotating shaft lower end is connected with rotary tray motor output shaft; Rotary tray motor is stepping motor; Product Revolving disc is seen as and rotates counterclockwise from overlooking direction, and the each rotational angle of product Revolving disc 20 is 60 °.

Feed mechanism 13 is provided with for product is transferred to the material loading three shaft mechanical arms of feeding station 14 from material loading carrier 10, material loading three shaft mechanical arms comprise that the transverse axis, the longitudinal axis and the servomotor that servomotor, consist of respectively form vertical pivot, and the lower end of described vertical pivot is provided with for capturing the chuck of product; Cutting agency 5 is provided with for product is transferred to the blanking three shaft mechanical arms of blanking belt conveyor 6 from blanking station 4; Blanking three shaft mechanical arms comprise that the transverse axis, the longitudinal axis and the servomotor that servomotor, consist of respectively form vertical pivot, and the lower end of described vertical pivot is provided with for capturing the chuck of product.Film pasting mechanism 15 is provided with feed stepping motor, by the stepper motor driven feed arm of feed end, is provided with film feeding fixture; Film pasting mechanism 15 is also provided with the pad pasting cylinder of vertical setting, and the expansion link lower end of pad pasting cylinder is provided with pad pasting pressure head and drop panel film.Pressure-keeping mechanism 16 is provided with the pressurize cylinder of vertical setting, and the expansion link lower end of pressurize cylinder is provided with pressurize pressure head; Pressurize cylinder is straight line cylinder.Dyestripping mechanism 3 is provided with cross motion cylinder, and the expansion link end of cross motion cylinder is provided with dyestripping chuck, and dyestripping chuck is provided with for driving the gripper cylinder of dyestripping chuck gripping diaphragm.Testing agency 1 is provided with photographic camera.

Frame 8 is provided with the power supply box 2 that is used to laminator work that electric energy is provided; In power supply box 2, be provided with the stepper motor driver for driving rotary tray motor to rotate.Bench board 12 is provided with for reclaiming the trash receptacle 7 of the glued membrane diaphragm that dyestripping mechanism 3 takes off; Bench board 12 outsides are provided with seal closure.Storage tank 9 is communicated with cylinder respectively by supply air line; The admission port of storage tank 9 is communicated with inflation pump.

Finally it should be noted that: obviously, above-described embodiment is only for the utility model example is clearly described, and the not restriction to embodiment.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here exhaustive without also giving all embodiments.And the apparent variation of being amplified out thus or change are still among protection domain of the present utility model.

Claims (10)

1. the dustproof laminator of full-automatic multi-functional, comprise frame and provide the storage tank of power for laminator operation, it is characterized in that, frame is provided with bench board, bench board is provided with circular horizontally disposed product Revolving disc, product Revolving disc is provided with 6 stations that are distributed on product Revolving disc upper surface circumference, overlooks and sees that anticlockwise direction is followed successively by feeding station, pad pasting station, pressurize station, dyestripping station, detects station and blanking station, and feeding station is arranged at the low order end of product Revolving disc; Bench board is provided with feed mechanism, film pasting mechanism, pressure-keeping mechanism, dyestripping mechanism, testing agency and the cutting agency coordinating with 6 stations respectively; The frame on feed mechanism right side is provided with material loading belt conveyor, and material loading belt conveyor is provided with the material loading carrier of loading stocks; The frame of cutting agency front side is provided with blanking belt conveyor; Bench board is provided with trash receptacle.
2. the dustproof laminator of full-automatic multi-functional as claimed in claim 1, it is characterized in that, feed mechanism is provided with for product is transferred to the material loading three shaft mechanical arms of feeding station from material loading carrier, material loading three shaft mechanical arms comprise that the transverse axis, the longitudinal axis and the cylinder that servomotor, consist of respectively form vertical pivot, and the lower end of described vertical pivot is provided with for capturing the chuck of product; Cutting agency is provided with for the three shaft mechanical arms of the blanking from blankers' bit transition to blanking belt conveyor by product; Blanking three shaft mechanical arms comprise that the transverse axis, the longitudinal axis and the cylinder that servomotor, consist of respectively form vertical pivot, and the lower end of described vertical pivot is provided with for capturing chuck and the vacuum checking device of product.
3. the dustproof laminator of full-automatic multi-functional as claimed in claim 2, is characterized in that, film pasting mechanism is provided with feed stepping motor, by the stepper motor driven feed arm of feed end, is provided with film feeding fixture; Film pasting mechanism is also provided with the pad pasting cylinder of vertical setting, and the expansion link lower end of pad pasting cylinder is provided with pad pasting pressure head and flask board.
4. the dustproof laminator of full-automatic multi-functional as claimed in claim 3, is characterized in that, pressure-keeping mechanism is provided with the pressurize cylinder of vertical setting, and the expansion link lower end of pressurize cylinder is provided with pressurize pressure head; Pressurize cylinder is straight line cylinder.
5. the dustproof laminator of full-automatic multi-functional as claimed in claim 4, it is characterized in that, dyestripping mechanism is provided with cross motion cylinder, and the expansion link end of cross motion cylinder is provided with dyestripping chuck, and dyestripping chuck is provided with for driving the gripper cylinder of dyestripping chuck gripping diaphragm.
6. the dustproof laminator of full-automatic multi-functional as claimed in claim 5, is characterized in that, testing agency is provided with photographic camera.
7. the dustproof laminator of full-automatic multi-functional as claimed in claim 6, is characterized in that, product Revolving disc middle part is provided with rotating shaft, and rotating shaft lower end is connected with rotary tray motor output shaft; Rotary tray motor is stepping motor; The each rotational angle of product Revolving disc is 60 °.
8. the dustproof laminator of full-automatic multi-functional as claimed in claim 7, is characterized in that, frame is provided with the power supply box that is used to laminator work that electric energy is provided; In power supply box, be provided with the stepper motor driver for driving rotary tray motor to rotate.
9. the dustproof laminator of full-automatic multi-functional as claimed in claim 8, is characterized in that, bench board outside is provided with seal closure.
10. the dustproof laminator of full-automatic multi-functional as claimed in claim 9, is characterized in that, storage tank is communicated with cylinder respectively by supply air line; The admission port of storage tank is communicated with inflation pump.
CN201420331322.XU 2014-06-20 2014-06-20 Fully-automatic multifunctional dustproof film sticking machine CN203877029U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420331322.XU CN203877029U (en) 2014-06-20 2014-06-20 Fully-automatic multifunctional dustproof film sticking machine

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Application Number Priority Date Filing Date Title
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105501516A (en) * 2016-01-14 2016-04-20 黄茂连 Mobile phone screen machining equipment
CN105599979A (en) * 2016-01-14 2016-05-25 黄茂连 Fast film stripping and attaching device for mobile phone screen
CN105599984A (en) * 2016-03-04 2016-05-25 北京世东凌云科技有限公司 Automatic film sticking device
CN105667873A (en) * 2016-01-14 2016-06-15 黄茂连 Laminating and removing equipment for screen protection films of smart phones
CN105799958A (en) * 2016-05-16 2016-07-27 宾兴 Automatic packaging machine and automatic packaging technology thereof
CN109870970A (en) * 2017-12-04 2019-06-11 中国科学院沈阳自动化研究所 A kind of automation pad pasting production line control system and method

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105501516A (en) * 2016-01-14 2016-04-20 黄茂连 Mobile phone screen machining equipment
CN105599979A (en) * 2016-01-14 2016-05-25 黄茂连 Fast film stripping and attaching device for mobile phone screen
CN105667873A (en) * 2016-01-14 2016-06-15 黄茂连 Laminating and removing equipment for screen protection films of smart phones
CN105501516B (en) * 2016-01-14 2017-10-24 赣州诚博科技服务有限公司 Mobile phone screen process equipment
CN107364622A (en) * 2016-01-14 2017-11-21 黄茂连 The quick stripping film sticking equipment of mobile phone screen
CN107364622B (en) * 2016-01-14 2019-07-23 黄茂连 The quick stripping film sticking equipment of mobile phone screen
CN105599984A (en) * 2016-03-04 2016-05-25 北京世东凌云科技有限公司 Automatic film sticking device
CN105799958A (en) * 2016-05-16 2016-07-27 宾兴 Automatic packaging machine and automatic packaging technology thereof
CN105799958B (en) * 2016-05-16 2018-07-03 深圳市兴禾自动化有限公司 A kind of automatic packaging machine and its automatic packaging process
CN109870970A (en) * 2017-12-04 2019-06-11 中国科学院沈阳自动化研究所 A kind of automation pad pasting production line control system and method

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Granted publication date: 20141015

Termination date: 20150620