CN203875655U - A Bevel Milling Fixture for Circular Measuring Tool - Google Patents

A Bevel Milling Fixture for Circular Measuring Tool Download PDF

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Publication number
CN203875655U
CN203875655U CN201420312614.9U CN201420312614U CN203875655U CN 203875655 U CN203875655 U CN 203875655U CN 201420312614 U CN201420312614 U CN 201420312614U CN 203875655 U CN203875655 U CN 203875655U
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circular arc
measuring tool
arc measuring
milling fixture
inclined plane
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CN201420312614.9U
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Inventor
孙盛丽
魏成双
赵祎昕
颜培刚
魏崇巍
张伟忠
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Harbin Turbine Co Ltd
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Harbin Turbine Co Ltd
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Abstract

An arc measuring tool inclined plane milling clamp relates to the machining of a turbine blade. The arc measuring tool groove slope processing device aims at solving the problems that arc measuring tool groove slope processing efficiency is low and back chipping effect is not good. The utility model discloses a anchor clamps specific upper surface is provided with sunken corresponding with circular arc measuring tool bottom surface, sunken bottom surface is the inclined plane, and the inclined plane is 6 +/-1' with the contained angle of bottom surface, is provided with the screw hole of two symmetric distributions along its length direction on the inclined plane, and the direction of depth of this screw hole is perpendicular with the inclined plane, and the clamp plate is used for pushing down the both sides of circular arc measuring tool, is provided with the through-hole on the clamp plate, and the supporting shoe is located between the anchor clamps body clamp plate, is used for supporting two clamp plates respectively, and is fixed through holding screw between two clamp plates and the. The clamp not only improves the processing efficiency and the processing precision, but also has good back chipping effect because both ends of the processed inclined plane are not provided with milling cutter fillets. The utility model is suitable for a processing on circular arc measuring tool inclined plane.

Description

一种圆弧量具斜面铣削夹具A Bevel Milling Fixture for Circular Measuring Tool

技术领域technical field

本实用新型涉及汽轮机叶片的机械加工领域。The utility model relates to the field of mechanical processing of steam turbine blades.

背景技术Background technique

圆弧量具是加工汽轮机叶片时,用于检测叶片叶根圆弧的专用工具,该圆弧量具的槽底角度设计要求6°±3′,以前加工该斜面时利用球头铣刀、采用曲面铣削的加工方式,不仅加工效率低下,而且两端留有铣刀圆角、清根效果不好。The arc measuring tool is a special tool used to detect the arc of the blade root when processing the steam turbine blade. The groove bottom angle of the arc measuring tool is designed to be 6°±3′. In the past, the ball end milling cutter was used to process the inclined surface, and the curved surface was used. The milling processing method not only has low processing efficiency, but also has milling cutter fillets at both ends, and the cleaning effect is not good.

实用新型内容Utility model content

本实用新型的目的是为了解决圆弧量具凹槽斜面加工效率低下、清根效果不好的问题,提供一种圆弧量具斜面铣削夹具。The purpose of the utility model is to solve the problems of low processing efficiency and poor root cleaning effect of the arc measuring tool groove slope, and provide a circular arc measuring tool inclined plane milling fixture.

本实用新型所述的一种圆弧量具斜面铣削夹具包括夹具体、两个尺寸相同的支撑块和两个尺寸相同的压板;A bevel milling fixture for an arc measuring tool according to the utility model includes a fixture body, two support blocks of the same size and two pressure plates of the same size;

所述夹具体包括底板和凸台,所述底板为长方形平板,凸台固定在所述底板的中心,凸台的底面为长方形,其宽度与底板的宽度相同,凸台的上表面与底面平行,且所述上表面设置有与圆弧量具底面相对应的凹陷,该凹陷用于放置圆弧量具,所述凹陷的底面为斜面,该斜面与所述凹陷的侧面垂直,所述凹陷的侧面与凸台的上表面的夹角为钝角,且斜面与凸台的底面的夹角为6°±1′,斜面上沿其长度方向设置有两个对称分布且尺寸相同的螺纹孔,该螺纹孔的深度方向与斜面垂直,两个压板用于压住圆弧量具的两侧,压板上设置有与螺纹孔相对应的通孔,两个支撑块位于夹具体压板之间,分别用于支撑两个压板,两个压板与夹具体之间通过紧定螺钉固定。The clamp body includes a bottom plate and a boss, the bottom plate is a rectangular flat plate, the boss is fixed at the center of the bottom plate, the bottom surface of the boss is rectangular, and its width is the same as that of the bottom plate, and the upper surface of the boss is parallel to the bottom surface , and the upper surface is provided with a depression corresponding to the bottom surface of the arc measuring tool. The depression is used to place the arc measuring tool. The included angle with the upper surface of the boss is an obtuse angle, and the included angle between the inclined surface and the bottom surface of the boss is 6°±1′. Two symmetrically distributed threaded holes with the same size are arranged on the inclined surface along its length direction. The depth direction of the hole is perpendicular to the slope. Two pressure plates are used to press the two sides of the arc measuring tool. The pressure plate is provided with a through hole corresponding to the threaded hole. Two support blocks are located between the clamp body pressure plates, respectively for supporting Two pressing plates are fixed between the two pressing plates and the clamp body by set screws.

本实用新型所述的一种圆弧量具斜面铣削夹具以夹具体的斜面精确定位圆弧量具,使圆弧量具的斜面定位在水平方向上,采用通用立铣刀的端面即可加工圆弧量具的斜面。该夹具结构简单,经济实用,不仅大大提高了加工效率,而且采用通用立铣刀加工出来的斜面两端没有铣刀圆角,因而清根效果好。此外,圆弧量具斜面的倾斜角度能控制在6°±2′以内,大大提高了加工精度。The inclined plane milling fixture of the arc measuring tool described in the utility model precisely positions the arc measuring tool on the inclined surface of the clamping body, so that the inclined surface of the arc measuring tool is positioned in the horizontal direction, and the arc measuring tool can be processed by using the end face of a general-purpose end mill slope. The fixture has a simple structure, is economical and practical, not only greatly improves the processing efficiency, but also has no milling fillets at both ends of the bevel processed by the general-purpose end mill, so the cleaning effect is good. In addition, the inclination angle of the inclined surface of the arc measuring tool can be controlled within 6°±2′, which greatly improves the machining accuracy.

附图说明Description of drawings

图1为实施方式一所述的一种圆弧量具斜面铣削夹具的主视图;Fig. 1 is a front view of a bevel milling jig for an arc measuring tool according to Embodiment 1;

图2为图1的左视图;Fig. 2 is the left view of Fig. 1;

图3为实施方式一中夹具体的主视图;Fig. 3 is the front view of the clip body in Embodiment 1;

图4为图3的俯视图;Fig. 4 is the top view of Fig. 3;

图5为图3的左视图;Fig. 5 is the left view of Fig. 3;

图6为施方式一中支撑块的主视图Figure 6 is the front view of the support block in Embodiment 1

图7为图6的左视图;Fig. 7 is the left view of Fig. 6;

图8为实施方式一中压板的主视图;Fig. 8 is the front view of the middle pressure plate in Embodiment 1;

图9为图8的俯视图;Figure 9 is a top view of Figure 8;

图10为图8的左视图。Fig. 10 is a left side view of Fig. 8 .

具体实施方式Detailed ways

具体实施方式一:结合图1至图10说明本实施方式,本实施方式所述的一种圆弧量具斜面铣削夹具包括夹具体1、两个尺寸相同的支撑块2和两个尺寸相同的压板3;Specific Embodiment 1: This embodiment is described with reference to FIGS. 1 to 10 . A circular arc measuring tool bevel milling fixture described in this embodiment includes a clamp body 1 , two support blocks 2 of the same size and two pressure plates of the same size 3;

所述夹具体1包括底板1-1和凸台1-2,所述底板1-1为长方形平板,凸台1-2固定在所述底板1-1的中心,凸台1-2的底面为长方形,其宽度与底板1-1的宽度相同,凸台1-2的上表面与底面平行,且所述上表面设置有与圆弧量具4底面相对应的凹陷,该凹陷用于放置圆弧量具4,所述凹陷的底面为斜面,该斜面与所述凹陷的侧面垂直,所述凹陷的侧面与凸台1-2的上表面的夹角为钝角,且斜面与凸台1-2的底面的夹角为6°±1′,斜面上沿其长度方向设置有两个对称分布且尺寸相同的螺纹孔,该螺纹孔的深度方向与斜面垂直,两个压板3用于压住圆弧量具4的两侧,压板3上设置有与螺纹孔相对应的通孔,两个支撑块2位于夹具体1压板3之间,分别用于支撑两个压板3,两个压板3与夹具体1之间通过紧定螺钉固定。The clamp body 1 includes a bottom plate 1-1 and a boss 1-2, the bottom plate 1-1 is a rectangular flat plate, the boss 1-2 is fixed at the center of the bottom plate 1-1, and the bottom surface of the boss 1-2 It is a rectangle with the same width as the bottom plate 1-1. The upper surface of the boss 1-2 is parallel to the bottom surface, and the upper surface is provided with a depression corresponding to the bottom surface of the arc measuring tool 4. The depression is used to place the circular arc measuring tool 4. Arc measuring tool 4, the bottom surface of the depression is a slope, the slope is perpendicular to the side of the depression, the angle between the side of the depression and the upper surface of the boss 1-2 is an obtuse angle, and the slope and the boss 1-2 The included angle of the bottom surface is 6°±1′, two symmetrically distributed threaded holes with the same size are arranged on the inclined surface along its length direction, the depth direction of the threaded holes is perpendicular to the inclined surface, and the two pressure plates 3 are used to press the circle On both sides of the arc measuring tool 4, the pressure plate 3 is provided with a through hole corresponding to the threaded hole, and the two support blocks 2 are located between the clamp body 1 and the pressure plate 3, and are used to support the two pressure plates 3 respectively. The two pressure plates 3 and the clamp Specifically, 1 is fixed by set screws.

夹具体1的结构如图3、图4和图5所示。夹具体1以底面定位安装在数控铣床工作台上,夹具体1的两侧通过外部压板把紧在机床工作台上。夹具体1的6°斜面上定位安装圆弧量具4,夹具体1的斜面角度与圆弧量具4的斜面角度一致,能够保证加工精度。螺纹孔与紧定螺钉配合,通过紧定螺钉将圆弧量具4把紧在夹具体1上。The structure of the clip body 1 is shown in FIG. 3 , FIG. 4 and FIG. 5 . The clamp body 1 is positioned on the CNC milling machine workbench with the bottom surface, and the two sides of the clamp body 1 are tightened on the machine tool workbench by external pressure plates. The arc measuring tool 4 is positioned and installed on the 6° slope of the clamp body 1, and the slope angle of the clamp body 1 is consistent with the slope angle of the arc measuring tool 4, which can ensure the machining accuracy. The threaded hole cooperates with the set screw, and the arc measuring tool 4 is fastened on the clamp body 1 by the set screw.

支撑块2的结构如图6和图7所示。支撑块2的高度与圆弧量具4的高度相一致,辅助压板3将圆弧量具4夹紧在夹具体1上。The structure of the supporting block 2 is shown in Fig. 6 and Fig. 7 . The height of the support block 2 is consistent with the height of the arc measuring tool 4 , and the auxiliary pressing plate 3 clamps the arc measuring tool 4 on the clamping body 1 .

压板3的结构如图8、图9和图10所示。压板3的两端分别压在圆弧量具4和支撑块2上,压板3上的通孔位于圆弧量具4与支撑块2之间,紧定螺钉通过压板3上的通孔和夹具体1上的螺纹孔,将圆弧量具4夹紧在夹具体1上。压板3的棱角处均设置有倒边或倒角。The structure of the pressing plate 3 is shown in FIG. 8 , FIG. 9 and FIG. 10 . The two ends of the pressure plate 3 are respectively pressed on the arc measuring tool 4 and the support block 2, the through hole on the pressure plate 3 is located between the arc measuring tool 4 and the support block 2, and the set screw passes through the through hole on the pressure plate 3 and the clamp body 1 Clamp the arc measuring tool 4 on the clamp body 1. Edges and corners of the pressing plate 3 are all provided with chamfering or chamfering.

本实施方式所述的一种圆弧量具斜面铣削夹具,以其斜面来定位圆弧量具4,将圆弧量具4的斜面定位在水平方向,如图1和图2所示,可以采用通用立铣刀的端面加工圆弧量具4的斜面。该夹具结构简单,经济实用,不仅大大提高了加工效率,而且采用通用立铣刀加工出来的斜面两端没有铣刀圆角,因而清根效果好。此外,圆弧量具4斜面的倾斜角度能控制在6°±2′以内,大大提高了加工精度。The inclined plane milling fixture for arc measuring tool described in this embodiment uses its inclined surface to locate the arc measuring tool 4, and positions the inclined surface of the arc measuring tool 4 in the horizontal direction, as shown in Fig. 1 and Fig. The end face of the milling cutter processes the inclined plane of the arc measuring tool 4 . The fixture has a simple structure, is economical and practical, not only greatly improves the processing efficiency, but also has no milling fillets at both ends of the bevel processed by the general-purpose end mill, so the cleaning effect is good. In addition, the inclination angle of the inclined plane of the arc measuring tool 4 can be controlled within 6°±2′, which greatly improves the machining accuracy.

具体实施方式二:结合图9说明本实施方式,本实施方式是对实施方式一所述的一种圆弧量具斜面铣削夹具的进一步限定,本实施方式中,所述的压板3上的通孔为腰形孔。Specific embodiment 2: This embodiment is described in conjunction with FIG. 9 . This embodiment is a further limitation of the bevel milling jig for an arc measuring tool described in Embodiment 1. In this embodiment, the through hole on the pressure plate 3 For the waist hole.

腰形孔的长度方向与压板3的长度方向相同,腰形孔能够增大压板3的移动范围。使用时,将压板3的一端压在圆弧量具4上,另一端压在支撑块2上,调整好压板3位置,用紧定螺钉固定。The length direction of the waist-shaped hole is the same as that of the pressing plate 3 , and the waist-shaped hole can increase the moving range of the pressing plate 3 . When in use, one end of the pressing plate 3 is pressed on the arc measuring tool 4, and the other end is pressed on the support block 2, the position of the pressing plate 3 is adjusted, and fixed with set screws.

具体实施方式三:本实施方式是对实施方式一所述的一种圆弧量具斜面铣削夹具的进一步限定,本实施方式中,所述的夹具体1为一体件。Embodiment 3: This embodiment is a further limitation of the bevel milling jig for arc measuring tools described in Embodiment 1. In this embodiment, the clamp body 1 is one piece.

一体件结构简单,且能够增大夹具体1的强度。The one-piece structure is simple, and can increase the strength of the clip body 1 .

具体实施方式四:本实施方式是对实施方式一所述的一种圆弧量具斜面铣削夹具的进一步限定,本实施方式中,所述的底板1-1的尺寸为280mm×85mm×25mm。Embodiment 4: This embodiment is a further limitation of the arc measuring tool bevel milling jig described in Embodiment 1. In this embodiment, the size of the bottom plate 1 - 1 is 280mm×85mm×25mm.

具体实施方式五:结合图8说明本实施方式,本实施方式是对实施方式一所述的一种圆弧量具斜面铣削夹具的进一步限定,本实施方式中,所述的压板3为“L”形,压板3上的通孔位于所述“L”形的长边上。Embodiment 5: This embodiment is described in conjunction with FIG. 8 . This embodiment is a further limitation of the bevel milling jig for an arc measuring tool described in Embodiment 1. In this embodiment, the pressure plate 3 is "L" Shape, the through hole on the pressure plate 3 is located on the long side of the "L" shape.

“L”形的短边的端面用于压紧圆弧量具4。The end faces of the short sides of the "L" shape are used to compress the arc measuring tool 4 .

具体实施方式六:本实施方式是对实施方式四所述的一种圆弧量具斜面铣削夹具的进一步限定,本实施方式中,所述的压板3长度为80mm,宽度为30mm,厚度为10mm。Embodiment 6: This embodiment is a further limitation of the bevel milling jig for arc measuring tools described in Embodiment 4. In this embodiment, the length of the pressing plate 3 is 80 mm, the width is 30 mm, and the thickness is 10 mm.

具体实施方式七:本实施方式是对实施方式四所述的一种圆弧量具斜面铣削夹具的进一步限定,本实施方式中,所述的支撑块2为长方体,其尺寸为77mm×55mm×30mm,两个55mm×30mm的表面分别与压板3和夹具体1紧密接触。Specific Embodiment 7: This embodiment is a further limitation of the bevel milling jig for arc measuring tools described in Embodiment 4. In this embodiment, the support block 2 is a cuboid with a size of 77mm×55mm×30mm , two surfaces of 55mm×30mm are in close contact with the pressure plate 3 and the clamp body 1 respectively.

具体实施方式八:本实施方式是对实施方式一所述的一种圆弧量具斜面铣削夹具的进一步限定,本实施方式中,所述的螺纹孔的尺寸为M12。Embodiment 8: This embodiment is a further limitation of the arc measuring tool bevel milling jig described in Embodiment 1. In this embodiment, the size of the threaded hole is M12.

具体实施方式九:本实施方式是对实施方式二所述的一种圆弧量具斜面铣削夹具的进一步限定,本实施方式中,所述的腰形孔的宽度为12.5mm。Ninth specific embodiment: This embodiment is a further limitation of the bevel milling jig for arc measuring tools described in Embodiment 2. In this embodiment, the width of the waist-shaped hole is 12.5 mm.

Claims (9)

1. a circular arc measurer angular milling fixture, is characterized in that: it comprises clamp body (1), two measure-alike back-up blocks (2) and two measure-alike pressing plates (3);
Described clamp body (1) comprises base plate (1-1) and boss (1-2), described base plate (1-1) is rectangular flat plate, boss (1-2) is fixed on the center of described base plate (1-1), the bottom surface of boss (1-2) is rectangle, its width is identical with the width of base plate (1-1), the upper surface of boss (1-2) is parallel with bottom surface, and described upper surface is provided with the depression corresponding with circular arc measurer (4) bottom surface, this depression is used for placing circular arc measurer (4), the bottom surface of described depression is inclined-plane, the lateral vertical of this inclined-plane and described depression, the angle of the upper surface of the side of described depression and boss (1-2) is obtuse angle, and the angle of the bottom surface of inclined-plane and boss (1-2) is 6 ° ± 1 ', on inclined-plane, be provided with along its length two symmetrical and measure-alike screwed holes, the depth direction of this screwed hole is vertical with inclined-plane, two pressing plates (3) are for pushing down the both sides of circular arc measurer (4), pressing plate is provided with the through hole corresponding with screwed hole on (3), two back-up blocks (2) are positioned between clamp body (1) pressing plate (3), be respectively used to support two pressing plates (3), between two pressing plates (3) and clamp body (1), by holding screw, fix.
2. a kind of circular arc measurer angular milling fixture according to claim 1, is characterized in that: the through hole on described pressing plate (3) is mounting hole.
3. a kind of circular arc measurer angular milling fixture according to claim 1, is characterized in that: described clamp body (1) is integrated part.
4. a kind of circular arc measurer angular milling fixture according to claim 1, is characterized in that: described base plate (1-1) is of a size of 280mm * 85mm * 25mm.
5. a kind of circular arc measurer angular milling fixture according to claim 1, is characterized in that: described pressing plate (3) is " L " shape, and the through hole on pressing plate (3) is positioned on the long limit of described " L " shape.
6. a kind of circular arc measurer angular milling fixture according to claim 4, is characterized in that: described pressing plate (3) length is 80mm, and width is 30mm, and thickness is 10mm.
7. a kind of circular arc measurer angular milling fixture according to claim 4, it is characterized in that: described back-up block (2) is cuboid, it is of a size of 77mm * 55mm * 30mm, the surface of two 55mm * 30mm respectively with pressing plate (3) and clamp body (1) close contact.
8. a kind of circular arc measurer angular milling fixture according to claim 1, is characterized in that: described screwed hole is of a size of M12.
9. a kind of circular arc measurer angular milling fixture according to claim 2, is characterized in that: the width of described mounting hole is 12.5mm.
CN201420312614.9U 2014-06-12 2014-06-12 A Bevel Milling Fixture for Circular Measuring Tool Expired - Lifetime CN203875655U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104827388A (en) * 2015-05-06 2015-08-12 中国南方航空工业(集团)有限公司 Graduation grinder clamp
CN105500048A (en) * 2016-01-25 2016-04-20 杭州正强万向节有限公司 Special fixture for universal joint fork end face machining
CN106001717A (en) * 2016-06-28 2016-10-12 梧州奥卡光学仪器有限公司 Machining method for rotating shaft bearing bases
CN107598608A (en) * 2017-10-12 2018-01-19 无锡透平叶片有限公司 Grip device for turbine blade leading edge alloy sheet milling
CN111037242A (en) * 2019-12-18 2020-04-21 沈阳鼓风机集团齿轮压缩机有限公司 Finish machining method for ternary impeller
CN116160269A (en) * 2022-11-03 2023-05-26 中国船舶重工集团公司第十二研究所 Positioning and processing device suitable for special-shaped floating thrust pad characteristic inclined plane

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104827388A (en) * 2015-05-06 2015-08-12 中国南方航空工业(集团)有限公司 Graduation grinder clamp
CN105500048A (en) * 2016-01-25 2016-04-20 杭州正强万向节有限公司 Special fixture for universal joint fork end face machining
CN106001717A (en) * 2016-06-28 2016-10-12 梧州奥卡光学仪器有限公司 Machining method for rotating shaft bearing bases
CN107598608A (en) * 2017-10-12 2018-01-19 无锡透平叶片有限公司 Grip device for turbine blade leading edge alloy sheet milling
CN111037242A (en) * 2019-12-18 2020-04-21 沈阳鼓风机集团齿轮压缩机有限公司 Finish machining method for ternary impeller
CN116160269A (en) * 2022-11-03 2023-05-26 中国船舶重工集团公司第十二研究所 Positioning and processing device suitable for special-shaped floating thrust pad characteristic inclined plane

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