CN203863040U - Indexable turning tool with variable tool cutting edge angle - Google Patents
Indexable turning tool with variable tool cutting edge angle Download PDFInfo
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- CN203863040U CN203863040U CN201420284047.0U CN201420284047U CN203863040U CN 203863040 U CN203863040 U CN 203863040U CN 201420284047 U CN201420284047 U CN 201420284047U CN 203863040 U CN203863040 U CN 203863040U
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Abstract
本实用新型公开了一种主偏角可变的可转位车刀,包括刀柄、刀片,还包括刀垫、锁紧螺钉和压板,所述刀垫呈扇形,上端面下沉地设置有放置刀片的刀片安装部,以及两个以上和锁紧螺钉相匹配的刀垫螺孔,所述刀垫凸出地设置有圆柱形导向柱,所述刀垫螺孔的圆心分布在以导向柱的中心线为圆心的同一圆弧上;所述刀体的一端下沉地设置有放置刀垫的刀垫安装部,所述刀垫安装部设置有与导向柱相匹配的限位盲孔和与刀垫螺孔一一对应的刀柄螺孔,所述压板通过压板螺钉和刀柄的压板螺孔相固定,其一端紧压在刀片,另一端紧压在刀柄1上。本实用新型通过调节刀垫角度实现调节刀片主偏角的目的,操作方便,减少装夹时间,提高工作效率,节省工具成本。
The utility model discloses an indexable turning tool with a variable main deflection angle, which includes a tool handle, a blade, and a knife pad, a locking screw and a pressure plate. The blade mounting part where the blade is placed, and more than two knife shim screw holes matching the locking screws, the knife shim is protrudingly provided with a cylindrical guide post, and the circle centers of the knife shim screw holes are distributed in the direction of the guide post On the same arc where the centerline of the center line is the center of the circle; one end of the cutter body is sunken and provided with a shim installation part for placing a shim, and the shim installation part is provided with a limit blind hole matching the guide column and The screw holes of the handle of a knife corresponding to the screw holes of the knife pad one by one, the pressure plate is fixed by the pressure plate screw and the screw hole of the handle of a knife, one end of which is pressed tightly on the blade, and the other end is pressed tightly on the handle of a knife 1 . The utility model realizes the purpose of adjusting the main deflection angle of the blade by adjusting the angle of the knife shim, which is convenient to operate, reduces the clamping time, improves the working efficiency, and saves the tool cost.
Description
技术领域 technical field
本实用新型涉及可转位车刀,主要用于切削领域,具体为主偏角可变的可转位车刀刀柄。 The utility model relates to an indexable turning tool, which is mainly used in the cutting field, in particular to an indexable turning tool holder with a variable main deflection angle.
背景技术 Background technique
车刀是切削加工中应用最广的刀具之一,也是学习、分析各类刀具的基础。车刀用于各种车床上,加工外圆、内孔、端面、螺纹、车槽等。车刀按结构可分为整体车刀、焊接车刀、机夹车刀、可转位车刀和成型车刀。其中可转位车刀的应用日益广泛,在车刀中所占比例逐渐增加。 Turning tool is one of the most widely used tools in cutting processing, and it is also the basis for learning and analyzing various tools. Turning tools are used on various lathes to process outer circles, inner holes, end faces, threads, grooves, etc. According to the structure, turning tools can be divided into integral turning tools, welding turning tools, machine clamp turning tools, indexable turning tools and forming turning tools. Among them, the application of indexable turning tools is becoming more and more extensive, and the proportion of turning tools is gradually increasing.
可转位车刀是将可转位的硬质合金刀片用机械方法夹持在刀杆上形成的。刀片具有供切削时选用的几何参数和三个以上供转位用的切削刃。当一个切削刃磨损后,松开夹紧机构,将刀片转位到另一切削刃后再夹紧,即可进行切削,当所有切削刃磨损后,则可取下再代之以新的同类刀片。可转位车刀变换主偏角和更换刀片方便等优点,从而可降低刀具的刃磨费用和提高切削效率。根据夹紧机构的不同,可转位车刀可分为压板式、偏心式、杠杆式和楔块式。 The indexable turning tool is formed by mechanically clamping the indexable carbide insert on the tool holder. The insert has geometric parameters for cutting and more than three cutting edges for indexing. When one cutting edge is worn out, loosen the clamping mechanism, index the blade to the other cutting edge and then clamp it to start cutting. When all the cutting edges are worn out, they can be removed and replaced with new similar blades . The indexable turning tool has the advantages of changing the main deflection angle and changing the blade, which can reduce the sharpening cost of the tool and improve the cutting efficiency. According to different clamping mechanisms, indexable turning tools can be divided into platen type, eccentric type, lever type and wedge type.
车刀的主要切削角度包括前角、后角、主偏角和刃倾角。 The main cutting angles of turning tools include rake angle, relief angle, entering angle and edge inclination angle.
主偏角的大小会影响切削过程中的切削力、刀具寿命以及加工零件的表面精度。故生产时需要使用不同的主偏角参数,已获得最佳的工件质量,并减少刀具的磨损。 The size of the main declination will affect the cutting force, tool life and surface accuracy of the machined parts during the cutting process. Therefore, it is necessary to use different cutting angle parameters during production to obtain the best workpiece quality and reduce tool wear.
现有的可转位车刀结构已经比较成熟,但在使用上仍然有不足之处:现今的可转位车刀若要变换主偏角,只能够通过更换刀柄来实现,这样既影响工作效率,也提高了成本。 The structure of the existing indexable turning tools is relatively mature, but there are still shortcomings in use: if the main deflection angle of the current indexable turning tools is to be changed, it can only be realized by changing the handle, which will affect the work Efficiency also increases costs.
实用新型内容 Utility model content
针对上述情况,本实用新型提出一种主偏角可变的可转位车刀,可在位更换主偏角,提高效率,节省成本。 In view of the above situation, the utility model proposes an indexable turning tool with a variable lead angle, which can change the lead angle in place to improve efficiency and save costs.
本实用新型解决其技术问题的技术方案为: The technical scheme that the utility model solves its technical problem is:
一种主偏角可变的可转位车刀,包括刀柄、刀片,还包括刀垫、锁紧螺钉和压板,所述刀垫呈扇形,上端面下沉地设置有放置刀片的刀片安装部,以及两个以上和锁紧螺钉相匹配的刀垫螺孔,所述刀垫凸出地设置有圆柱形导向柱,所述刀垫螺孔的圆心分布在以导向柱的中心线为圆心的同一圆弧上;所述刀体的一端下沉地设置有放置刀垫的刀垫安装部,所述刀垫安装部设置有与导向柱相匹配的限位盲孔和与刀垫螺孔一一对应的刀柄螺孔,所述压板通过压板螺钉和刀柄的压板螺孔相固定,其一端紧压在刀片,另一端紧压在刀柄1上。 An indexable turning tool with a variable lead angle, including a handle, a blade, and a shim, a locking screw, and a pressure plate. part, and more than two screw holes of the shim matching the locking screws, the shim is protrudingly provided with a cylindrical guide post, and the centers of the screw holes of the shim are distributed with the center line of the guide post as the center of the circle. On the same arc; one end of the cutter body is sunken with a shim installation part for placing a shim, and the shim installation part is provided with a limit blind hole matching the guide column and a screw hole for the shim One-to-one correspondence with the screw holes of the handle of a knife, the pressure plate is fixed by the screw of the pressure plate and the screw hole of the pressure plate of the handle of a knife, one end of which is pressed tightly on the blade, and the other end is pressed tightly on the handle of a knife 1 .
进一步地,所述刀垫为夹角呈90度的扇形。 Further, the shim is fan-shaped with an included angle of 90 degrees.
本实用新型的有益效果是:通过设置可转动的刀垫,采用调节刀垫角度实现调节刀片主偏角的目的,操作方便,减少装夹时间,提高工作效率,节省工具成本。 The beneficial effects of the utility model are: by setting a rotatable knife shim, the purpose of adjusting the angle of the knife shim is realized by adjusting the angle of the knife shim, the operation is convenient, the clamping time is reduced, the work efficiency is improved, and the tool cost is saved.
附图说明 Description of drawings
图1为本实用新型实施例的爆炸结构示意图。 Fig. 1 is a schematic diagram of an explosion structure of an embodiment of the utility model.
图2为刀垫结构示意图。 Figure 2 is a schematic diagram of the structure of the shim.
图3为刀柄结构示意图。 Figure 3 is a schematic diagram of the structure of the handle.
图4为主偏角为60度时的车刀整体结构示意图。 Figure 4 is a schematic diagram of the overall structure of the turning tool when the main deflection angle is 60 degrees.
图5为主偏角为75度时的车刀整体结构示意图。 Figure 5 is a schematic diagram of the overall structure of the turning tool when the main deflection angle is 75 degrees.
图6为主偏角为90度时的车刀整体结构示意图。 Figure 6 is a schematic diagram of the overall structure of the turning tool when the main deflection angle is 90 degrees.
1-刀柄,11-刀柄螺孔,12-限位盲孔,13-刀垫安装部,14-压板螺孔,2-压板,3-压板螺钉,4-刀垫,41-刀片安装部,42-导向柱,43-刀垫螺孔,5-刀片,6-锁紧螺钉。 1-knife handle, 11-knife handle screw hole, 12-limit blind hole, 13-tool shim installation part, 14-pressure plate screw hole, 2-pressure plate, 3-pressure plate screw, 4-tool shim, 41-blade installation Department, 42-guide column, 43-knife shim screw hole, 5-blade, 6-locking screw.
具体实施方式 Detailed ways
下面结合附图和具体实施例对本实用新型的实用新型目的作进一步详细地描述,实施例不能在此一一赘述,但本实用新型的实施方式并不因此限定于以下实施例。 The purpose of the utility model will be further described in detail below in conjunction with the accompanying drawings and specific examples. The examples cannot be repeated here one by one, but the implementation of the utility model is not therefore limited to the following examples.
如图1至3所示,一种主偏角可变的可转位车刀,包括刀柄1、刀片5,还包括刀垫4、锁紧螺钉6和压板2,所述刀垫4为夹角呈90度的扇形,上端面下沉地设置有放置刀片5的刀片安装部41,以及三个和锁紧螺钉6相匹配的刀垫螺孔43,所述刀垫4凸出地设置有圆柱形导向柱42,所述刀垫螺孔43的圆心分布在以导向柱42的中心线为圆心的同一圆弧上;所述刀体1的一端下沉地设置有放置刀垫4的刀垫安装部13,所述刀垫安装部13设置有与导向柱42相匹配的限位盲孔12和与刀垫螺孔43一一对应的刀柄螺孔11,所述压板2通过压板螺钉3和刀柄1的压板螺孔相固定,其一端紧压在刀片5,另一端紧压在刀柄1上。 As shown in Figures 1 to 3, an indexable turning tool with a variable lead angle includes a handle 1, a blade 5, a shim 4, a locking screw 6 and a pressure plate 2, and the shim 4 is The included angle is fan-shaped at 90 degrees, and the upper end surface is sunken with a blade mounting part 41 for placing the blade 5, and three shim screw holes 43 matching the locking screws 6, and the shim 4 is protrudingly set There is a cylindrical guide post 42, and the center of circle of said cutter shim screw hole 43 is distributed on the same arc with the centerline of the guide post 42 as the center of the circle; The shim installation part 13, the shim installation part 13 is provided with the limit blind hole 12 matching with the guide column 42 and the handle screw hole 11 corresponding to the shim screw hole 43 one by one, and the pressure plate 2 passes through the pressure plate Screw 3 and the pressing plate screw hole of handle of a knife 1 are fixed, and its one end is pressed on blade 5, and the other end is pressed on handle of a knife 1 tightly.
车刀工作前,将刀垫4放置于刀垫安装部13,并使导向柱42插入限位盲孔12内,接着以导向柱42为旋转中心调整刀垫4的角度,使刀片5获得预定的主偏角,继而将锁紧螺钉6旋入对应的刀垫螺孔43和刀柄螺孔11内,将刀垫4与刀柄1锁紧,放入刀片5,压板2压在刀片5上,再用压板螺钉3将压板2压紧在刀柄1上,通过调节,本实施例可以获得三种不同主偏角的可转位车刀,即如图4所示的主偏角为60度时的可转位车刀、如图5所示的主偏角为75度时的可转位车刀、如图6所示的主偏角为90度时的可转位车刀。 Before the turning tool works, place the shim 4 on the shim installation part 13, and insert the guide post 42 into the limit blind hole 12, then adjust the angle of the shim 4 with the guide post 42 as the rotation center, so that the blade 5 can obtain the predetermined Then screw the locking screw 6 into the corresponding screw hole 43 of the tool shim and the screw hole 11 of the tool handle, lock the tool shim 4 and the tool handle 1, put it into the blade 5, and press the pressure plate 2 on the blade 5 Then use the pressure plate screw 3 to press the pressure plate 2 on the tool handle 1. Through adjustment, this embodiment can obtain three kinds of indexable turning tools with different leading angles, that is, the leading angle shown in Figure 4 is The indexable turning tool at 60 degrees, the indexable turning tool when the leading angle is 75 degrees as shown in Figure 5, and the indexable turning tool when the leading angle is 90 degrees as shown in Figure 6.
本实用新型的上述实施例仅仅是为清楚地说明本实用新型所作的举例,而并非是对本实用新型的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型权利要求的保护范围之内。 The above-mentioned embodiments of the present utility model are only examples for clearly illustrating the present utility model, and are not intended to limit the implementation of the present utility model. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. All modifications, equivalent replacements and improvements made within the spirit and principles of the utility model shall be included in the protection scope of the claims of the utility model.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420284047.0U CN203863040U (en) | 2014-05-29 | 2014-05-29 | Indexable turning tool with variable tool cutting edge angle |
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| CN201420284047.0U CN203863040U (en) | 2014-05-29 | 2014-05-29 | Indexable turning tool with variable tool cutting edge angle |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104785808A (en) * | 2015-04-29 | 2015-07-22 | 湖南科技大学 | Angle-adjustable combined clamping type lathe tool |
| CN105345046A (en) * | 2015-12-03 | 2016-02-24 | 上海中科澳谱光电器件有限公司 | Machining tool |
| CN105522179A (en) * | 2016-01-26 | 2016-04-27 | 新兴重工三六一一(武汉)特种装备厂 | Chamfering tool with adjustable processing angle |
| CN113695614A (en) * | 2021-09-09 | 2021-11-26 | 中国航发南方工业有限公司 | Angle-adjustable cutting turning tool switching device and machining lathe |
| CN114083002A (en) * | 2021-11-22 | 2022-02-25 | 齐鲁工业大学 | A weakly rigid shim for machine-clamped indexable tools |
-
2014
- 2014-05-29 CN CN201420284047.0U patent/CN203863040U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104785808A (en) * | 2015-04-29 | 2015-07-22 | 湖南科技大学 | Angle-adjustable combined clamping type lathe tool |
| CN105345046A (en) * | 2015-12-03 | 2016-02-24 | 上海中科澳谱光电器件有限公司 | Machining tool |
| CN105522179A (en) * | 2016-01-26 | 2016-04-27 | 新兴重工三六一一(武汉)特种装备厂 | Chamfering tool with adjustable processing angle |
| CN113695614A (en) * | 2021-09-09 | 2021-11-26 | 中国航发南方工业有限公司 | Angle-adjustable cutting turning tool switching device and machining lathe |
| CN114083002A (en) * | 2021-11-22 | 2022-02-25 | 齐鲁工业大学 | A weakly rigid shim for machine-clamped indexable tools |
| CN114083002B (en) * | 2021-11-22 | 2023-01-31 | 齐鲁工业大学 | A Weakly Rigid Shim for Indexable Cutters in Machine Holders |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141008 Termination date: 20170529 |