CN203845480U - Two-motion-degree link mechanism type bucket-wheel stacker-reclaimer with large working space - Google Patents
Two-motion-degree link mechanism type bucket-wheel stacker-reclaimer with large working space Download PDFInfo
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Abstract
本实用新型公开了一种两活动度大工作空间连杆机构式斗轮堆取料机,斗轮悬伸臂俯仰装置包括设于车架前部的第一机架俯仰机构和设于车架后部的第二机架俯仰机构,第一机架俯仰机构包括四连杆机构和支撑杆,四连杆机构包括第一俯仰摇杆、第一俯仰连杆和第一俯仰摆杆,第二机架俯仰机构为由第二俯仰摇杆、第二俯仰连杆和第二俯仰摆杆构成的四连杆机构;机架后底部与第二俯仰摆杆上端铰连,机架前底部与支撑杆上端铰连;斗轮悬伸臂后端铰链于机架前部,斗轮悬伸臂前部臂体由牵拉绳斜拉于机架顶部;所述第一俯仰摇杆和第二俯仰摇杆的驱动分别为设于车架上的第一摇杆电动机和第二摇杆电动机。本实用新型具有承载能力强、定位精度高、可调角度大等优点。
The utility model discloses a bucket wheel stacker and reclaimer with two movable degrees and a large working space connecting rod mechanism. The second frame pitching mechanism at the rear, the first frame pitching mechanism includes a four-bar linkage and a support rod, the four-bar linkage includes a first pitch rocker, a first pitch link and a first pitch swing bar, and the second The pitch mechanism of the frame is a four-bar linkage mechanism composed of the second pitch rocker, the second pitch link and the second pitch swing rod; the rear bottom of the frame is hinged to the upper end of the second pitch swing rod, and the front bottom of the frame is connected to the support The upper end of the rod is hinged; the rear end of the bucket wheel suspension arm is hinged at the front of the frame, and the front arm body of the bucket wheel suspension arm is obliquely pulled on the top of the frame by a pull rope; the first pitch rocker and the second pitch The rocker is driven by a first rocker motor and a second rocker motor respectively arranged on the vehicle frame. The utility model has the advantages of strong bearing capacity, high positioning precision, large adjustable angle and the like.
Description
(一)技术领域:(1) Technical field:
本实用新型涉及港口装卸机械,具体是一种两活动度大工作空间连杆机构式斗轮堆取料机。The utility model relates to a port loading and unloading machine, in particular to a bucket wheel stacker and reclaimer with two movable degrees and a large working space connecting rod mechanism.
(二)背景技术:(two) background technology:
斗轮堆取料机是一种新型高效率连续装卸机械,主要用于散货码头、钢铁厂、火力发电厂和矿山等的散料堆场,完成铁矿石、煤炭、砂子等的堆存、挖取和均料作业,具有回转半径大、供料均匀、运行稳定等优点,获得了广泛的应用。但是,如CN1616329A、CN102358520B、CN101823631A、CN101678971B、CN101817453A等公开的现有斗轮堆取料机产品,其钢结构和悬臂梁均是通过单自由度的液压缸驱动或者钢丝绳牵引实现俯仰角度的调整,存在着作业空间有限,输出欠柔性等缺点。并且,液压驱动的斗轮堆取料机还存在液压系统加工装配要求高、维护保养成本高、传动效率低、漏油等问题,不适合在高低温、扬尘等恶劣的环境下长期工作。Bucket wheel stacker and reclaimer is a new type of high-efficiency continuous loading and unloading machine, mainly used in bulk storage yards such as bulk cargo terminals, steel plants, thermal power plants and mines, to complete the storage of iron ore, coal, sand, etc. , Digging and equalizing operations, has the advantages of large radius of gyration, uniform feeding, stable operation, etc., and has been widely used. However, in the existing bucket-wheel stacker-reclaimer products disclosed in CN1616329A, CN102358520B, CN101823631A, CN101678971B, CN101817453A, etc., the steel structure and the cantilever beam are all driven by a single-degree-of-freedom hydraulic cylinder or wire rope traction to realize the adjustment of the pitch angle. There are shortcomings such as limited working space and less flexible output. Moreover, the hydraulically driven bucket wheel stacker-reclaimer also has problems such as high processing and assembly requirements of the hydraulic system, high maintenance costs, low transmission efficiency, and oil leakage, and is not suitable for long-term work in harsh environments such as high and low temperature, and dust.
(三)实用新型内容:(3) Contents of utility model:
为此,本实用新型提出了一种两活动度大工作空间连杆机构式斗轮堆取料机,主要解决传统斗轮堆取料机作业空间有限、输出欠柔性、加工装配要求高、寿命不长、漏油等技术问题。For this reason, the utility model proposes a bucket wheel stacker and reclaimer with a large working space and a link mechanism with two activities, which mainly solves the problem of limited working space, less flexible output, high processing and assembly requirements and long service life of the traditional bucket wheel stacker and reclaimer. Not long, oil leakage and other technical problems.
能够解决上述问题的两活动度大工作空间连杆机构式斗轮堆取料机,包括基于机架设置的斗轮悬伸臂和基于车架设置的斗轮悬伸臂俯仰装置,所不同的是所述斗轮悬伸臂俯仰装置包括设于车架前部的第一机架俯仰机构和设于车架后部的第二机架俯仰机构,所述第一机架俯仰机构包括四连杆机构和支撑杆,所述四连杆机构包括第一俯仰摇杆、第一俯仰连杆和第一俯仰摆杆,所述第一俯仰摆杆和第一俯仰摇杆的下端于车架上前、后铰连,所述第一俯仰连杆前端与第一俯仰摆杆的杆体铰连,第一俯仰连杆后端与第一俯仰摇杆上端铰连,所述支撑杆下端与第一俯仰连杆和第一俯仰摆杆的铰连点形成复合铰链,所述第二机架俯仰机构为由第二俯仰摇杆、第二俯仰连杆和第二俯仰摆杆构成的四连杆机构,所述第二俯仰摇杆和第二俯仰摆杆的下端于车架上前、后铰连,所述第二俯仰连杆前端与第二俯仰摇杆上端铰连,第二俯仰连杆后端与第二俯仰摆杆的杆体铰连;所述机架由第一机架俯仰机构和第二机架俯仰机构支撑,支撑方式为机架后底部与第二俯仰摆杆上端铰连,机架前底部与支撑杆上端铰连;所述斗轮悬伸臂前端安装斗轮,斗轮悬伸臂后端铰链于机架前部,斗轮悬伸臂前部臂体由牵拉绳斜拉于机架顶部,所述机架后部设有配重机构;所述第一俯仰摇杆和第二俯仰摇杆的驱动分别为设于车架上的第一摇杆电动机和第二摇杆电动机。The bucket-wheel stacker-reclaimer with two large working spaces and a link mechanism that can solve the above problems includes the bucket wheel cantilever arm set based on the frame and the bucket wheel cantilever arm pitching device set based on the vehicle frame. The bucket wheel cantilever arm pitching device includes a first frame pitching mechanism arranged at the front of the frame and a second frame pitching mechanism arranged at the rear of the frame, and the first frame pitching mechanism includes four links A rod mechanism and a support rod, the four-bar linkage mechanism includes a first pitch rocker, a first pitch link and a first pitch swing rod, the lower ends of the first pitch swing rod and the first pitch rocker are on the vehicle frame The front and rear are hinged, the front end of the first pitch link is hinged with the rod body of the first pitch swing rod, the rear end of the first pitch link is hinged with the upper end of the first pitch rocker, and the lower end of the support rod is connected with the first The hinge point of the pitch link and the first pitch swing link forms a composite hinge, and the pitch mechanism of the second frame is a four-bar linkage mechanism composed of the second pitch rocker, the second pitch link and the second pitch swing link , the second pitch rocker and the lower end of the second pitch rocker are hinged front and rear on the vehicle frame, the front end of the second pitch link is hinged with the upper end of the second pitch rocker, and the rear of the second pitch link The end is hinged with the rod body of the second pitch swing rod; the frame is supported by the pitch mechanism of the first frame and the pitch mechanism of the second frame, and the support mode is that the rear bottom of the frame is hinged with the upper end of the second pitch swing rod. The front bottom of the frame is hinged with the upper end of the support rod; the front end of the bucket wheel cantilever arm is equipped with a bucket wheel, the rear end of the bucket wheel cantilever arm is hinged at the front of the frame, and the front arm of the bucket wheel cantilever arm is tilted by a pull rope. Pulled on the top of the frame, a counterweight mechanism is provided at the rear of the frame; the drives of the first pitch rocker and the second pitch rocker are respectively the first rocker motor and the second rocker mounted on the frame rod motor.
上述结构中,通过第一摇杆电动机和第二摇杆电动机联合驱动第一机架俯仰机构和第二机架俯仰机构的位置变化,实现机架俯仰角度和斗轮悬伸臂角度的调整,最终实现整机对铁矿石、煤炭、砂子等的堆存、挖取、均料和运输作业。In the above structure, the first rocker motor and the second rocker motor jointly drive the position changes of the first frame pitch mechanism and the second frame pitch mechanism to realize the adjustment of the frame pitch angle and the bucket wheel cantilever arm angle, Finally, the whole machine can store, excavate, equalize and transport iron ore, coal, sand, etc.
所述配重机构的一种结构形式包括配重块悬伸臂和配重块,所述配重块悬伸臂后端与机架铰连,配重块悬伸臂前部臂体通过牵拉绳斜拉于机架顶部,所述配重块设于配重块悬伸臂前端。A structural form of the counterweight mechanism includes a counterweight suspension arm and a counterweight, the rear end of the counterweight suspension arm is hinged to the frame, and the front arm of the counterweight suspension arm is pulled The stay rope is obliquely pulled on the top of the frame, and the counterweight is arranged at the front end of the suspension arm of the counterweight.
本实用新型的有益效果:The beneficial effects of the utility model:
1、本实用新型两活动度大工作空间连杆机构式斗轮堆取料机由电动机直接驱动、连杆机构传动实现机架俯仰角度和斗轮悬伸臂角度的调整,能有效克服传统液压式斗轮堆取料机加工装配要求高、维护保养成本高、寿命不长、漏油等缺点。1. The bucket wheel stacker and reclaimer of the utility model with two large activities and large working spaces is directly driven by the motor and driven by the connecting rod mechanism to realize the adjustment of the pitch angle of the frame and the angle of the cantilever arm of the bucket wheel, which can effectively overcome the traditional hydraulic pressure. Bucket-wheel stacker-reclaimer has disadvantages such as high processing and assembly requirements, high maintenance costs, short service life, and oil leakage.
2、本实用新型跟现有斗轮堆取料机相比,具有承载能力强、定位精度高、可调角度大等优点。2. Compared with the existing bucket wheel stacker and reclaimer, the utility model has the advantages of strong bearing capacity, high positioning accuracy, and large adjustable angle.
(四)附图说明:(4) Description of drawings:
图1为本实用新型一种实施方式的立体结构示意图。Fig. 1 is a three-dimensional structural schematic diagram of an embodiment of the present invention.
图2为图1实施方式的初始、复位工作状态示意图。FIG. 2 is a schematic diagram of initial and reset working states of the embodiment in FIG. 1 .
图3为图1实施方式的高位堆取料工作状态示意图。Fig. 3 is a schematic diagram of the working state of high-level stacking and reclaiming in the embodiment of Fig. 1 .
图4为图1实施方式的低位堆取料工作状态示意图。Fig. 4 is a schematic diagram of the working state of the low-level stacker and reclaimer in the embodiment of Fig. 1 .
图号标识:1、机架;2、斗轮;3、斗轮悬伸臂;4、支撑杆;5、第一俯仰连杆;6、第一俯仰摆杆;7、第一俯仰摇杆;8、第二俯仰摇杆;9、第二俯仰连杆;10、第二俯仰摆杆;11、车架;12、第一机架俯仰机构;13、第二机架俯仰机构;14、牵拉绳;15、配重块悬伸臂;16、配重块。Drawing number identification: 1. Rack; 2. Bucket wheel; 3. Bucket wheel outrigger; 4. Support rod; 5. First pitching link; 6. First pitching swing rod; 7. First pitching rocker ; 8, the second pitch rocker; 9, the second pitch link; 10, the second pitch swing rod; 11, the vehicle frame; 12, the first frame pitch mechanism; 13, the second frame pitch mechanism; 14, Pull rope; 15, counterweight cantilever arm; 16, counterweight.
(五)具体实施方式:(5) Specific implementation methods:
下面结合附图所示实施方式对本实用新型的技术方案作进一步说明。The technical solutions of the present utility model will be further described below in conjunction with the embodiments shown in the accompanying drawings.
本实用新型两活动度大工作空间连杆机构式斗轮堆取料机包括车架11、机架1、斗轮悬伸臂3、斗轮2、配重块悬伸臂15、配重块16和斗轮悬伸臂俯仰装置,所述悬伸臂俯仰装置包括设于车架11前部的第一机架俯仰机构12和设于车架11后部的第二机架俯仰机构13,如图1所示。The utility model has a large working space with two activities and a connecting rod mechanism type bucket wheel stacker and reclaimer, which includes a vehicle frame 11, a frame 1, a bucket wheel suspension arm 3, a bucket wheel 2, a counterweight suspension arm 15, and a counterweight. 16 and a bucket wheel cantilever arm pitching device, said cantilever arm pitching device comprising a first frame pitching mechanism 12 located at the front of the vehicle frame 11 and a second frame pitching mechanism 13 located at the rear of the vehicle frame 11, As shown in Figure 1.
所述第一机架俯仰机构12包括四连杆机构和支撑杆4,所述四连杆机构包括第一俯仰摇杆7、第一俯仰连杆5和第一俯仰摆杆6,所述第一俯仰摆杆6和第一俯仰摇杆7的下端于车架11上前、后铰连,所述第一俯仰连杆5前端与第一俯仰摆杆6上端铰连,第一俯仰连杆5后端与第一俯仰摇杆7上端铰连,所述支撑杆4下端与第一俯仰连杆5和第一俯仰摆杆6的铰连点形成复合铰链;所述第二机架俯仰机构13为由第二俯仰摇杆8、第二俯仰连杆9和第二俯仰摆杆10构成的四连杆机构,所述第二俯仰摇杆8和第二俯仰摆杆10的下端于车架11上前、后铰连,所述第二俯仰连杆9前端与第二俯仰摇杆8上端铰连,第二俯仰连杆9后端与第二俯仰摆杆10的杆体中部铰连,如图2、图3、图4所示。The first rack pitch mechanism 12 includes a four-bar linkage mechanism and a support rod 4, the four-bar linkage mechanism includes a first pitch rocker 7, a first pitch link 5 and a first pitch swing link 6, the first A pitch swing link 6 and the lower end of the first pitch rocker 7 are hinged front and rear on the vehicle frame 11, the front end of the first pitch link 5 is hinged with the upper end of the first pitch swing link 6, and the first pitch link 5. The rear end is hinged with the upper end of the first pitch rocker 7, and the lower end of the support rod 4 forms a composite hinge with the hinge point of the first pitch link 5 and the first pitch swing rod 6; the pitch mechanism of the second rack 13 is a four-bar linkage mechanism composed of the second pitch rocker 8, the second pitch link 9 and the second pitch swing link 10, the lower ends of the second pitch rocker 8 and the second pitch swing link 10 are connected to the vehicle frame 11. Hinged front and rear, the front end of the second pitch link 9 is hinged with the upper end of the second pitch rocker 8, and the rear end of the second pitch link 9 is hinged with the middle part of the second pitch swing bar 10, as Figure 2, Figure 3, Figure 4.
所述机架1通过第一机架俯仰机构12和第二机架俯仰机构13设于车架11之上,所述机架1由底板和竖梁构成,所述竖梁焊接于底板前部,所述底板的前底部铰连于支撑杆4上端,底板后底部铰连于第二俯仰摆杆10上端;所述斗轮悬伸臂3设于机架1前方,斗轮悬伸臂3前端安装斗轮2,斗轮悬伸臂3后端铰链于机架1的底板前端,斗轮悬伸臂3前部臂体由牵拉绳14(钢丝绳)斜拉于机架1的竖梁顶部,所述机架1后方设有配重块悬伸臂15和配重块16,所述配重块悬伸臂15后端与机架1的竖梁中部铰连,配重块悬伸臂15前部臂体通过牵拉绳14(钢丝绳)斜拉于机架1的顶部竖梁,所述配重块16设于配重块悬伸臂15前端,如图1、图2、图3、图4所示。The frame 1 is arranged on the vehicle frame 11 through the first frame pitching mechanism 12 and the second frame pitching mechanism 13. The frame 1 is composed of a bottom plate and a vertical beam, and the vertical beam is welded to the front part of the bottom plate. , the front bottom of the base plate is hinged to the upper end of the support rod 4, and the rear bottom of the base plate is hinged to the upper end of the second pitch swing bar 10; the bucket wheel suspension arm 3 is arranged in front of the frame 1, and the bucket wheel suspension arm 3 Bucket wheel 2 is installed at the front end, and the rear end of the bucket wheel suspension arm 3 is hinged at the front end of the bottom plate of the frame 1. The front arm body of the bucket wheel suspension arm 3 is obliquely pulled to the vertical beam of the frame 1 by a pull rope 14 (wire rope) At the top, the rear of the frame 1 is provided with a counterweight cantilever arm 15 and a counterweight 16. The front arm body of arm 15 is obliquely pulled on the top vertical beam of frame 1 by pulling rope 14 (wire rope), and described counterweight 16 is arranged at counterweight cantilever arm 15 front ends, as Fig. 1, Fig. 2, Fig. 3. As shown in Figure 4.
所述第一俯仰摇杆7的驱动为设于车架11上的第一摇杆电动机,所述第二俯仰摇杆8的驱动为设于车架11上的第二摇杆电动机。The drive of the first pitch rocker 7 is a first rocker motor arranged on the frame 11 , and the drive of the second pitch rocker 8 is a second rocker motor arranged on the frame 11 .
在图2所示的初始、复位工作状态,机架1的底板基本上呈水平状,斗轮悬伸臂3近似水平前伸,可对正前方堆取料作业。In the initial and reset working state shown in Fig. 2, the bottom plate of the frame 1 is basically horizontal, and the bucket wheel cantilever arm 3 is extended forward approximately horizontally, which can stack and reclaim materials directly in front.
如图3所示对高位堆取料作业,在第一摇杆电动机带动下,第一俯仰摇杆7前转,第一机架俯仰机构12高度降低,机架1的底板前部下降;与此同时在第二摇杆电动机的带动下,第二俯仰摇杆8前转,第二机架俯仰机构13大幅度降低高度,使机架1前端产生大角度上仰,实现斗轮悬伸臂3向前上方大角度抬升。As shown in Figure 3, for the high-level stacking and reclaiming operation, driven by the first rocker motor, the first pitching rocker 7 rotates forward, the height of the first frame pitching mechanism 12 is reduced, and the front part of the bottom plate of the frame 1 is lowered; At the same time, driven by the second rocker motor, the second pitch rocker 8 rotates forward, and the pitch mechanism 13 of the second frame lowers the height greatly, so that the front end of the frame 1 is tilted up at a large angle, realizing the cantilever arm of the bucket wheel. 3 Lift forward and upward at a large angle.
如图4所示对低位堆取料作业,在第一摇杆电动机带动下,第一俯仰摇杆7后转,第一机架俯仰机构12高度降低,机架1的底板前部下降;与此同时在第二摇杆电动机的带动下,第二俯仰摇杆8后转,第二机架俯仰机构13大幅度提升机架1后端高度,使机架1前端产生大角度下俯,实现斗轮悬伸臂3向前下方大角度俯伸。As shown in Figure 4, for the low-level stacking and reclaiming operation, driven by the first rocker motor, the first pitching rocker 7 is rotated backward, the height of the first frame pitching mechanism 12 is reduced, and the front part of the bottom plate of the frame 1 is lowered; At the same time, driven by the second rocker motor, the second pitch rocker 8 rotates backward, and the second frame pitch mechanism 13 greatly raises the height of the rear end of the frame 1, causing the front end of the frame 1 to produce a large-angle downward pitch, realizing The bucket wheel cantilever arm 3 protrudes forward and downward at a large angle.
本实用新型斗轮堆取料机在作业完毕后,恢复到如图2所示的初始、复位工作状态。The bucket wheel stacker and reclaimer of the utility model returns to the initial and reset working state as shown in Figure 2 after the operation is completed.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103950740A (en) * | 2014-04-30 | 2014-07-30 | 钦州学院 | Link mechanism type bucket wheel stacker-reclaimer with two large-activity working spaces |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103950740A (en) * | 2014-04-30 | 2014-07-30 | 钦州学院 | Link mechanism type bucket wheel stacker-reclaimer with two large-activity working spaces |
CN103950740B (en) * | 2014-04-30 | 2016-02-10 | 钦州学院 | Two mobilities large working space connecting-rod mechanism type bucket-wheel stacker reclaimer |
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