CN203830451U - Extrusion device - Google Patents
Extrusion device Download PDFInfo
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- CN203830451U CN203830451U CN201420260014.2U CN201420260014U CN203830451U CN 203830451 U CN203830451 U CN 203830451U CN 201420260014 U CN201420260014 U CN 201420260014U CN 203830451 U CN203830451 U CN 203830451U
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- drainage
- core
- extrusion device
- injection hole
- mold
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- 238000001125 extrusion Methods 0.000 title claims abstract description 26
- 238000002347 injection Methods 0.000 claims abstract description 28
- 239000007924 injection Substances 0.000 claims abstract description 28
- 239000000463 material Substances 0.000 abstract description 13
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及模具领域,特别是涉及一种挤压装置。The utility model relates to the field of molds, in particular to an extrusion device.
背景技术Background technique
随着铝合金型材市场竞争的日益加剧,不少铝合金型材生产企业在挤压模具的采购、使用、维护与管理上已经投入巨大的精力,这是一个很好的现象。但是在实际生产中有部分模具在挤压时未能达到预定产量,严重的甚至挤压不到20个或上机不到2次就提前报废,致使采用昂贵的模具钢制作的模具远远不能实现其应有的效益,同时其模具成型的产品也容易跟模具一起报废。这种现象在国内许多家铝型材生产企业目前普遍存在,这不仅造成了大量的经济损失,更浪费了资源。With the increasingly intensified competition in the aluminum alloy profile market, many aluminum alloy profile manufacturers have invested a lot of energy in the procurement, use, maintenance and management of extrusion dies, which is a very good phenomenon. However, in actual production, some molds failed to reach the predetermined output during extrusion, and in severe cases, they were scrapped ahead of schedule if they were extruded less than 20 or put on the machine less than 2 times. Realize its due benefits, and at the same time, the products formed by its mold are also easy to be scrapped together with the mold. This phenomenon is common in many domestic aluminum profile production enterprises, which not only causes a lot of economic losses, but also wastes resources.
实用新型内容Utility model content
基于此,有必要针对传统技术问题,提供一种挤压装置,有利于提高产品成品率,降低生产成本。Based on this, it is necessary to provide an extrusion device for the traditional technical problems, which is conducive to improving the yield of products and reducing production costs.
一种挤压装置,包括:An extrusion device comprising:
第一模具,包括底座及固定设置于所述底座上的凸出的型芯,所述底座上开设有注料孔,所述型芯上开设有与所述注料孔相连通的C字形的引流槽;及The first mold includes a base and a protruding core fixed on the base, the base is provided with an injection hole, and the core is provided with a C-shaped mold that communicates with the injection hole. drains; and
第二模具,开设有收容所述型芯的型腔,且所述型腔的形状与所述型芯的形状相匹配。The second mold is provided with a cavity for accommodating the core, and the shape of the cavity matches the shape of the core.
其中的一个实施例中,所述型芯上还开设有连通所述引流槽和所述注料孔的引流通道。In one of the embodiments, a drainage channel communicating with the drainage groove and the injection hole is opened on the core.
其中的一个实施例中,所述引流通道为多个,且每个所述引流通道的宽度均一样。In one of the embodiments, there are multiple drainage channels, and each drainage channel has the same width.
其中的一个实施例中,所述引流槽为多个,且相邻两个所述引流槽相连通。In one of the embodiments, there are multiple drainage grooves, and two adjacent drainage grooves are connected.
其中的一个实施例中,所述型芯上还开设有连通相邻两个引流槽的导流通道。In one of the embodiments, a diversion channel connecting two adjacent diversion grooves is opened on the core.
其中的一个实施例中,所述注料孔包括一直流部和从所述直流部端部向外侧延伸形成的缓冲部,所述缓冲部与所述引流槽相连通。In one of the embodiments, the injection hole includes a straight section and a buffer section extending outward from the end of the straight section, and the buffer section communicates with the drainage groove.
其中的一个实施例中,所述缓冲部呈碗形。In one of the embodiments, the buffer portion is bowl-shaped.
其中的一个实施例中,所述注料孔还包括一引流部,所述引流部位于所述直流部和缓冲部的侧部,所述引流部与所述直流部和缓冲部相连通,所述引流部连通所述引流槽。In one of the embodiments, the injection hole further includes a drainage part, the drainage part is located at the side of the direct current part and the buffer part, and the drainage part is connected with the direct current part and the buffer part, so The drainage part communicates with the drainage groove.
其中的一个实施例中,所述引流槽的内径小于10毫米。In one of the embodiments, the inner diameter of the drainage groove is less than 10 mm.
综上所述,本实用新型挤压装置包括第一模具和第二模具,第一模具包括底座及固定设置于底座上的凸出的型芯,底座上开设有注料孔,型芯上开设有与注料孔相连通的C字形的引流槽;第二模具上开设有收容型芯的型腔。挤压时,型芯匹配收容在型腔内,待成型物料从注料孔进入C字型的引流槽,形成具有开口的固定筒,成品率高,降低了生产成本,有利于批量生产。In summary, the extrusion device of the present invention includes a first mold and a second mold. The first mold includes a base and a protruding core fixed on the base. There is a C-shaped drainage groove connected with the injection hole; the second mold is provided with a cavity for accommodating the core. During extrusion, the core is matched and accommodated in the cavity, and the material to be formed enters the C-shaped drainage groove from the injection hole to form a fixed cylinder with an opening. The yield is high, the production cost is reduced, and it is conducive to mass production.
附图说明Description of drawings
图1为一实施方式的挤压装置的分解图;Fig. 1 is an exploded view of an extrusion device according to an embodiment;
图2为图1所示的挤压装置的第一模具的另一角度立体结构示意图;Fig. 2 is another perspective perspective view of the first die of the extrusion device shown in Fig. 1;
图3为图2所示的第一模具的正视图;Fig. 3 is the front view of the first mold shown in Fig. 2;
图4为本实用新型的注料孔的结构示意图;Fig. 4 is the structural representation of the injection hole of the utility model;
图5为挤压装置的第二模具的另一角度立体结构示意图;Fig. 5 is another perspective perspective view of the second mold of the extrusion device;
附图标记说明如下:The reference signs are explained as follows:
10挤压装置,10 extrusion devices,
100第一模具,110底座,120型芯,130注料孔,131直流部,132缓冲部,133引流部,140引流槽,141导流通道,150引流通道,100 first mold, 110 base, 120 core, 130 injection hole, 131 direct current part, 132 buffer part, 133 drainage part, 140 drainage groove, 141 diversion channel, 150 drainage channel,
200第二模具,210型腔。200 second mold, 210 cavity.
具体实施方式Detailed ways
为能进一步了解本实用新型的特征、技术手段以及所达到的具体目的、功能,下面结合附图与具体实施方式对本实用新型作进一步详细描述。In order to further understand the features, technical means, and specific objectives and functions of the utility model, the utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
请参阅图1,挤压装置10包括第一模具100和第二模具200。第一模具100和第二模具200的横截面均为圆形。第一模具100与第二模具200匹配扣合使用。工作时,待成型的物料通过第一模具100和第二模具200的相互挤压,形成特定结构的产品。Please refer to FIG. 1 , the extrusion device 10 includes a first mold 100 and a second mold 200 . The cross sections of the first mold 100 and the second mold 200 are both circular. The first mold 100 is matched with the second mold 200 for use. During operation, the material to be formed is extruded by the first mold 100 and the second mold 200 to form a product with a specific structure.
请参阅图2和图3,第一模具100包括底座110及固定设置于底座110上的凸出的型芯120。底座110与型芯120一体成型。底座110为圆饼形状。Referring to FIGS. 2 and 3 , the first mold 100 includes a base 110 and a protruding core 120 fixedly disposed on the base 110 . The base 110 and the core 120 are integrally formed. The base 110 is in the shape of a round pie.
请一并参阅图4,底座110上开设有注料孔130。本实施例中,注料孔130包括一直流部131和从直流部131端部向外侧延伸形成的缓冲部132,缓冲部132与引流槽140相连通。该缓冲部132呈碗形,还可以是等腰梯形,即该缓冲部132的侧壁可以为弧面型或平面型。该直流部131呈直筒状。缓冲部132与引流槽140相连通。待成型物料先通过直流部131进入缓冲部132。缓冲部132用于存储缓冲物料,保证各个注料孔130的物料以均匀平等的流动速度进入引流槽140,从而使来自引流槽140外部各个方向的注料孔130中的物料压力相互抵消,防止模具因高压力挤压而产生变形,同时使成型后的型材各个部分的密度均等,提高型材的结构强度。Please also refer to FIG. 4 , the base 110 is provided with a filling hole 130 . In this embodiment, the injection hole 130 includes a straight-flow portion 131 and a buffer portion 132 extending outward from the end of the straight-flow portion 131 , and the buffer portion 132 communicates with the drainage groove 140 . The buffer portion 132 is bowl-shaped, and may also be an isosceles trapezoid, that is, the sidewall of the buffer portion 132 may be arc-shaped or planar. The direct-current portion 131 has a straight cylindrical shape. The buffer portion 132 communicates with the drainage groove 140 . The material to be formed first enters the buffer section 132 through the straight section 131 . The buffer part 132 is used to store the buffer material to ensure that the material in each injection hole 130 enters the drainage groove 140 at a uniform and equal flow rate, so that the pressure of the material in the injection hole 130 from all directions outside the drainage groove 140 cancels each other out, preventing The mold is deformed due to high-pressure extrusion, and at the same time, the density of each part of the formed profile is equalized, and the structural strength of the profile is improved.
进一步地,注料孔130还包括一引流部133,引流部133位于直流部131和缓冲部132的侧部,引流部133与直流部131和缓冲部132相连通,引流部133连通引流槽140。引流部133远离直流部131的侧部与直流部131的轴向方向形成一定夹角的斜度,这种设计为了阻碍物料的流动,从而减缓物料的流动速度,平缓进入引流槽140,特别是用于形成固定筒的地方,提高了固定筒的结构强度。Further, the injection hole 130 also includes a drainage part 133, the drainage part 133 is located at the side of the direct current part 131 and the buffer part 132, the drainage part 133 is connected with the direct current part 131 and the buffer part 132, and the drainage part 133 is connected with the drainage groove 140 . The side part of the drainage part 133 away from the direct current part 131 and the axial direction of the direct current part 131 form a slope with a certain angle. Where it is used to form a fixed cylinder, the structural strength of the fixed cylinder is improved.
型芯120上开设有与注料孔130相连通的C字形的引流槽140。引流槽140的内径小于10毫米。A C-shaped drainage groove 140 communicating with the injection hole 130 is opened on the core 120 . The inner diameter of the drainage groove 140 is less than 10 mm.
注料孔130的数量为多个,注料孔130位于引流槽140的周围。There are multiple injection holes 130 , and the injection holes 130 are located around the drainage groove 140 .
引流槽140为多个,且相邻两个引流槽140相连通。型芯120上还开设有连通相邻两个引流槽140的导流通道141。There are multiple drainage grooves 140, and two adjacent drainage grooves 140 are connected. The core 120 is also provided with a guide channel 141 communicating with two adjacent guide grooves 140 .
当然,引流槽140的数量还可以为一个。Of course, the number of drainage grooves 140 can also be one.
在其他的实施例中,型芯120上还开设有连通引流槽140和注料孔130的引流通道150。引流通道150为多个,且每个引流通道150的宽度均一样,保证了通过每个引流通道150内的物料流速保持相同,使成型后的型材的每一部分具有相同的密度,使产品具有较大的结构强度。In other embodiments, the core 120 is further provided with a drainage channel 150 communicating with the drainage groove 140 and the injection hole 130 . There are multiple drainage channels 150, and the width of each drainage channel 150 is the same, which ensures that the material flow rate through each drainage channel 150 remains the same, so that each part of the formed profile has the same density, and the product has a relatively high density. Great structural strength.
请参阅图5,第二模具200,开设有收容型芯120的型腔210,且型腔210的形状与型芯120的形状相匹配。Referring to FIG. 5 , the second mold 200 defines a cavity 210 for accommodating the core 120 , and the shape of the cavity 210 matches the shape of the core 120 .
综上所述,本实用新型包括第一模具100和第二模具200,第一模具100包括底座110及固定设置于底座110上的凸出的型芯120,底座110上开设有注料孔130,型芯120上开设有与注料孔130相连通的C字形的引流槽140;第二模具200上开设有收容型芯120的型腔210。挤压时,型芯120匹配收容在型腔210内,待成型物料从注料孔130进入C字型的引流槽140,形成具有开口的固定筒,成品率高,降低了生产成本,有利于批量生产。In summary, the utility model includes a first mold 100 and a second mold 200, the first mold 100 includes a base 110 and a protruding core 120 fixedly arranged on the base 110, the base 110 is provided with a material injection hole 130 , The core 120 is provided with a C-shaped drainage groove 140 communicating with the injection hole 130 ; the second mold 200 is provided with a cavity 210 for accommodating the core 120 . During extrusion, the core 120 is matched and accommodated in the cavity 210, and the material to be formed enters the C-shaped drainage groove 140 from the injection hole 130 to form a fixed cylinder with an opening. The yield is high, and the production cost is reduced, which is beneficial to Mass production.
以上所述实施例仅表达了本实用新型的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。因此,本实用新型专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementations of the utility model, and the description thereof is relatively specific and detailed, but it should not be construed as limiting the patent scope of the utility model. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the scope of protection of the utility model patent should be based on the appended claims.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420260014.2U CN203830451U (en) | 2014-05-20 | 2014-05-20 | Extrusion device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420260014.2U CN203830451U (en) | 2014-05-20 | 2014-05-20 | Extrusion device |
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| CN203830451U true CN203830451U (en) | 2014-09-17 |
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| CN201420260014.2U Expired - Fee Related CN203830451U (en) | 2014-05-20 | 2014-05-20 | Extrusion device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103962407A (en) * | 2014-05-20 | 2014-08-06 | 东莞市闻誉实业有限公司 | Extrusion device |
| CN116197293A (en) * | 2023-04-27 | 2023-06-02 | 中北大学 | Inner and outer bimetallic cup-shaped member reverse extrusion preparation mold and member preparation method |
-
2014
- 2014-05-20 CN CN201420260014.2U patent/CN203830451U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103962407A (en) * | 2014-05-20 | 2014-08-06 | 东莞市闻誉实业有限公司 | Extrusion device |
| CN116197293A (en) * | 2023-04-27 | 2023-06-02 | 中北大学 | Inner and outer bimetallic cup-shaped member reverse extrusion preparation mold and member preparation method |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140917 Termination date: 20170520 |