CN203820007U - Efficient bottle cap paper pad blanking and plugging machine - Google Patents

Abstract

The utility model discloses an efficient bottle cap pad blanking and plugging machine which comprises a machine frame. A cap arranging mechanism, a cap selecting sliding way, a cap conveying sliding way, a rotating cap conveying mechanism, a bottle cap positioning and clamping mechanism, a pad blanking and plugging mechanism, a paper material conveying mechanism and a waste recycling mechanism are arranged on the machine frame. A conveying belt is applied to replace a traditional vibration disc for cap arranging, the cap arranging efficiency is ensured, meanwhile, the working noise is greatly reduced, gravity cap selection is utilized, bottle caps with the opening direction not meeting the cap conveying requirement fall in a material returning box, the aim that two bottle caps blank and plug a paper pad at the same time can be achieved at one time, and the working efficiency is high. The machine can meet blanking and plugging requirements of the bottle caps of different specifications by adjusting and replacing a part of components, waste recycling is achieved, and utilization rate of the resources is improved.

Description

Efficient bottle cap paper cushion corking machine

technical field

The utility model relates to the field of packaging production equipment, in particular to a high-efficiency bottle cap paper pad flushing machine.

Background technique

Domestic pharmaceutical packaging production equipment has a low degree of mechanization, low level of automation, single function, low efficiency and poor adaptability. Many bottle cap production equipment use vibrating plates to sort the caps, which will generate large vibration and noise during work, which reduces the service life of the equipment. In addition, the unchangeable bottle cap specification makes the production range smaller, poor adaptability, and increases the production cost.

Contents of the invention

The purpose of the utility model is to provide a high-efficiency bottle cap paper cushion plugging machine.

The utility model solves the problems of low mechanization degree, low automation level and poor adaptability of existing packaging production equipment.

The technical solution of the present utility model is: a high-efficiency bottle cap paper pad flushing machine, including a frame, and the frame is provided with a cap sorting mechanism, a cap selection slideway, a cap delivery slideway, a rotary cap delivery mechanism, a bottle Cover positioning and clamping mechanism, punching pad mechanism, paper material conveying mechanism and waste recycling mechanism; the described cover sorting mechanism is arranged on the front side of the frame, including a trough conveyor belt, a high-position inclined gear lever and a low-level horizontal gear Rod, the bottom of the trough conveyor belt is provided with a material box; the selected cover slideway is located on the left side of the trough conveyor belt, which is an inclined opening slide rail, which is placed on the same plane as the trough conveyor belt; The described cap feeding slideway is connected with the described cap selecting slideway, and the described rotating cap feeding mechanism, bottle cap positioning and clamping mechanism, blanking stopper mechanism, paper material conveying mechanism and waste recycling mechanism are arranged in the described cap feeding mechanism. Below the slideway; the described rotary cap feeding mechanism is arranged below the described cap feeding slideway, and the described punching pad mechanism is arranged above the rotary cap feeding mechanism and at the bottom of the described cap feeding slideway On the front side, the punching stopper mechanism includes a punching die, and the bottle cap positioning and clamping mechanism is arranged below the punching stopper mechanism and above the rotary cap feeding mechanism.

The beneficial effects of the utility model are: the trough belt and the sliding rail cover of the utility model greatly reduce the vibration and noise of the equipment operation, and at the same time consume less energy; the equipment of the utility model can be adjusted to meet The production requirements of bottle caps with different specifications greatly improves the adaptability of the equipment; the utility model adds a paper material recovery mechanism, which can recycle and reuse the remaining paper material after punching, which greatly reduces waste. The resource utilization rate is improved; the utility model can realize two bottle caps punching paper pads at one time, and the work efficiency is high.

Description of drawings

Fig. 1 is the structural representation of the utility model.

Fig. 2 is a schematic cross-sectional view of the utility model A-A.

Fig. 3 is a top view of the rotary cap feeding mechanism.

Fig. 4 is a left side view of the rotary cap feeding mechanism.

Fig. 5 is a structural schematic view of the positioning and clamping mechanism viewed from the front.

Detailed ways

Below in conjunction with accompanying drawing and embodiment the utility model is further described. the

As shown in the figure, it includes a frame 17, and the frame 17 is provided with a cap sorting mechanism 3, a cap selection slideway 6, a cap delivery slideway 7, a rotary cap delivery mechanism 11, a bottle cap positioning and clamping mechanism 10, Punching stopper mechanism 9, paper material conveying mechanism 12 and waste material recovery mechanism 14; The described cover mechanism 3 is arranged on the front side of the frame 17, including a trough conveyor belt 18, a high-position inclined gear bar 1 and a low-level horizontal Gear bar 16, described trough conveyor belt 18 belows are provided with feed box 15; The selected cover slideway 6 is located at the left side of described trough conveyor belt 18, is an inclined opening slide rail, and described trough conveyor belt 18 placed on the same plane; the cap feeding slideway 7 is connected to the cap selecting slideway 6, the rotary cap feeding mechanism 11, the bottle cap positioning and clamping mechanism 10, the punching pad mechanism 9, the paper material The conveying mechanism 12 and the waste material recovery mechanism 14 are arranged under the described cap feeding slideway 7; the described rotary cap feeding mechanism 11 is arranged under the described cap feeding slideway 7, and the described blanking pad mechanism 9 is arranged Above the rotary cap feeding mechanism 11 and on the front side of the cap feeding slideway 7, the punching pad mechanism 9 includes a punching die 20, and the bottle cap positioning and clamping mechanism 10 is located on The punching pad mechanism 9 is located below and above the rotary cap feeding mechanism 11 .

In this embodiment, the cover sorting mechanism 3 adopts a trough conveyor belt 18 to sort the covers, and the trough conveyor belt 18 is driven by a motor, and the trough conveyor belt 18 is provided with a notch 2. The lower side of 2 is a structure inclined downward to the left. The high-position inclined gear bar 1 is arranged on the upper part of the front side of the trough conveyor belt 18, which is a left-high and right-low inclined structure. The low-position horizontal gear bar 16 It is arranged at the lower part of the front side of the trough conveyor belt 18 . The trough conveyor belt 18 moves under the drive of the motor, and the notch 2 of the trough conveyor belt 18 is used to bring the bottle caps into the mechanism. To drop, the bottle cap with inappropriate posture does not completely lie flat in the groove, and is scraped off by the low level horizontal bar 16. The bottle cap lying flat in the groove enters the cap selection slideway 6 under the promotion of the high-position inclined gear lever 1 .

In this embodiment, the trough conveyor belt 18 forms an angle of 15° with the vertical plane, which can make the bottle caps move slowly automatically.

In this embodiment, a notch 4 is provided on the upper part of the cover selection slideway 6, and a blanking channel 5 is provided below the notch 4, and the upper end of the cover selection slideway 6 is in contact with the grooved conveyor belt 18. Then, it is located on the lower side of the left end of the high-position inclined gear lever 1 and is close to the left end of the high-position inclined gear lever 1. The positions of the center of gravity of the bottle caps in different orientations are different, and the position of the center of gravity of the bottle cap on the side closer to the notch 4 is under gravity. Under the action of the overturning moment generated, it falls over and slides back to the material box 15 to realize bottle cap screening; the described cap selection slideway 6 is a one-way road, and the slideway is a movable structure, and the width of the slideway can be adjusted to adapt to different specifications. Cork flushing requirements for bottle caps.

In this embodiment, the described cover delivery slideway 7 is divided into two rows by a partition plate 26, and the end of the cover delivery slideway 7 has holes 19 arranged in a good position, and two vertical pipes 8 are connected below, The inner diameter of the vertical pipe 8 is greater than the outer diameter of the bottle cap, and the bottle caps are dropped into the vertical pipe 8 in order by the holes 19 to be stacked, which ensures that the bottle caps enter the rotary cap feeding mechanism 11 in a given arrangement in order.

In this embodiment, the rotary cap feeding mechanism 11 is powered by a stepping motor. The rotary cap feeding mechanism 11 includes a turntable 25 and a fan-shaped baffle 27. 6 groups of round holes 29 are arranged, two for each group, the fan-shaped baffle 27 is located at 1 mm below the turntable 25, and is located in the area from the blanking position to the filling position, and the fan-shaped baffle 27 is provided with There is a chute 28; the fan-shaped baffle 27 is installed on the frame 17 and cannot rotate with the rotation of the turntable 25, and the finished product box 13 is placed below the fan-shaped baffle 27.

In this embodiment, the positioning and clamping mechanism is installed on the lower surface of the lower mold seat of the punching die 20, and consists of a fixed block 21 and a moving push rod 23. The fixed block 21 and the moving push rod 23 There is a card slot 22, the shape and position of the notch 2 of the card slot 22 are consistent with the shape and arrangement of the bottle cap, and the moving push rod 23 is driven by the pneumatic cylinder 24. When the bottle cap is sent to the designated position, the pneumatic cylinder 24 Drive the mobile push rod 23 to move forward, clamp the bottle cap to expose the part of the rotating disk 25, and realize accurate positioning.

In this embodiment, the paper material conveying mechanism 12 and the waste material recovery mechanism 14 are composed of two rollers and a pressing rod, powered by a motor, and a roll of paper material is rolled on the roller, which is leveled by the pressing rod and passed through the punching pad mechanism 9, the roller as the waste recycling mechanism 14 is driven by a motor, drags the paper to move a given distance to the right each time, and rolls up the blanked waste paper for recycling.

The working process of this high-efficiency bottle cap paper cushion plugging machine is as follows:

The bottle caps are brought into the mechanism by the trough-shaped conveyor belt 18, and under the action of the low-level horizontal gear bar 16, the bottle caps lying flat on the conveyor belt are screened out, and then slide down into the cap selection slideway 6 under the action of the high-level inclined gear bar 1 , the bottle cap slides freely under the action of gravity, and when it slides to the notch 4 of the slideway, the difference in the position of the center of gravity makes the bottle cap whose opening direction does not meet the requirements fall back to the material box 15, and the bottle cap whose opening direction meets the requirements slides to the Send cover slideway 7, drop into rotating disk 25 successively through the holes arranged regularly at the bottom of cover delivery slideway 7. In this way, the cap is selected and delivered by gravity, and the bottle cap does not vibrate violently in the mechanism during this process, so no high-decibel noise is generated.

The rotary cap feeding mechanism 11 is driven by a stepping motor and cooperates with the blanking stopper mechanism 9. When the bottle cap is sent to the designated stopper position, the bottle cap positioning and clamping mechanism 10 is driven by the pneumatic cylinder 24 to clamp the bottle. The cap is accurately positioned, and the blanking pad mechanism 9 punches the paper material into a paper pad, and further returns the paper pad into the bottle cap.

After the bottle cap plug pad is completed, the paper material conveying mechanism 12 and the waste material recovery mechanism 14 roll up the remaining paper material forward, and send the unpunched paper material into the punching plug pad mechanism 9; at the same time, the rotating cap feeding mechanism The turntable 25 of 11 rotates a specified angle under the drive of the stepping motor, so that the bottle caps with stoppers drop from the round hole 29 of the turntable 25 to the finished product box 13, and the new bottle caps without stoppers are sent to the flushing machine. plug position. Then the whole machine enters the next state of blanking plug. The cap sorting mechanism 3, the rotary cap feeding mechanism 11, the bottle cap positioning and clamping mechanism 10, the punching pad mechanism 9, the paper material conveying mechanism 12 and the waste recycling mechanism 14 are controlled by PLC to work together to achieve efficient production.

Claims (8)

1. A high-efficiency bottle cap paper pad plugging machine, including a frame, characterized in that the frame is equipped with a cap sorting mechanism, a cap selection slideway, a cap delivery slideway, a rotary cap delivery mechanism, and a bottle cap positioning clip tightening mechanism, blanking stopper mechanism, paper material conveying mechanism and waste recycling mechanism; the cover sorting mechanism is arranged on the front side of the frame, including a trough conveyor belt, a high-position inclined gear lever and a low-level horizontal gear lever. There is a material box under the trough conveyor belt; the cover selection slideway is located on the left side of the trough conveyor belt, which is an inclined opening slide rail, and is placed on the same plane as the trough conveyor belt; The cap slideway is connected with the cap selection slideway, and the rotary cap feeding mechanism, bottle cap positioning and clamping mechanism, punching stopper mechanism, paper material conveying mechanism and waste recycling mechanism are arranged at the top of the cap feeding slideway. Below; the rotary cap feeding mechanism is located below the cap feeding slideway, the punching pad mechanism is located above the rotary cap feeding mechanism and is located on the front side of the cap feeding slideway, The punching stopper mechanism includes a punching die, and the bottle cap positioning and clamping mechanism is arranged below the punching stopper mechanism and above the rotary cap feeding mechanism. 2. The high-efficiency bottle cap paper pad plugging machine according to claim 1, characterized in that the cap sorting mechanism adopts a trough conveyor belt for cap sorting, and the trough conveyor belt is driven by a motor, and the trough conveyor belt There is a notch on the top, the lower side of the notch is a structure inclined downward to the left, and the high-position inclined lever is arranged on the upper part of the front side of the trough conveyor belt, which is a left-high and right-low inclined structure. The low level horizontal bar is arranged at the lower part of the front side of the trough conveyor belt. 3. The high-efficiency bottle cap paper pad plugging machine according to claim 2, characterized in that the grooved conveyor belt forms an angle of 15° with the vertical plane. 4. The high-efficiency bottle cap paper pad plugging machine according to claim 1, characterized in that a gap is provided on the upper part of the cap selection slide, a blanking channel is provided below the gap, and the cap selection slide The upper end of the road is connected with the trough conveyor belt, and is located on the lower side of the left end of the high-position inclined gear rod, and is close to the left end of the high-position inclined gear rod; the described cover selection slideway is a one-way road, and the slideway As a movable structure, the width of the slideway can be adjusted. 5. The high-efficiency bottle cap paper cushion plugging machine according to claim 1, characterized in that the described cap feeding slideway is divided into two rows by a partition, and the end of the cap feeding slideway has a position that has been arranged. Two vertical pipes are connected below, and the internal diameter of the vertical pipe is greater than the external diameter of the bottle cap. 6. The high-efficiency bottle cap paper cushion plugging machine according to claim 1, characterized in that the rotary cap feeding mechanism is powered by a stepping motor, and the rotary cap feeding mechanism includes a turntable and a fan-shaped baffle, The turntable is provided with 6 groups of circular holes arranged according to a given rule, two for each group. The fan-shaped baffle is set at 1 mm below the turntable, and is located in the area from the blanking position to the filling position. The fan-shaped baffle is provided with a chute; the fan-shaped baffle is installed on the frame and cannot rotate with the rotation of the turntable, and the finished product box is placed under the fan-shaped baffle. 7. The high-efficiency bottle cap paper pad plug punching machine according to claim 1, characterized in that the positioning and clamping mechanism is installed on the lower surface of the lower die seat of the punching die, and consists of a fixed stopper and a movable stopper. The push rod is composed of a fixed stopper and a moving push rod with a slot, the shape and position of the slot are consistent with the shape and arrangement of the bottle cap, and the moving push rod is driven by a pneumatic cylinder. 8. The high-efficiency bottle cap paper cushion plugging machine according to claim 1, characterized in that the paper material conveying mechanism and the waste recycling mechanism are composed of two rollers and a pressing bar, powered by a motor, and the roller is wound with The roll of paper material is used to level the paper material passing through the punching pad mechanism through the pressing rod, and the roller as the waste material recovery mechanism is driven by a motor.