CN203819002U - Integrated machining device for waterproof film of automobile door - Google Patents
Integrated machining device for waterproof film of automobile door Download PDFInfo
- Publication number
- CN203819002U CN203819002U CN201420245350.XU CN201420245350U CN203819002U CN 203819002 U CN203819002 U CN 203819002U CN 201420245350 U CN201420245350 U CN 201420245350U CN 203819002 U CN203819002 U CN 203819002U
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- CN
- China
- Prior art keywords
- oven
- frame
- cylinder
- hydraulic pressure
- automobile door
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000003754 machining Methods 0.000 title abstract 7
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 16
- 239000012528 membrane Substances 0.000 claims description 30
- 238000004078 waterproofing Methods 0.000 claims description 27
- 238000000465 moulding Methods 0.000 claims description 19
- 239000004033 plastic Substances 0.000 claims description 18
- 229920003023 plastic Polymers 0.000 claims description 18
- 239000003292 glue Substances 0.000 claims description 12
- 238000010438 heat treatment Methods 0.000 claims description 7
- 238000005520 cutting process Methods 0.000 claims description 5
- 238000002347 injection Methods 0.000 claims description 4
- 239000007924 injection Substances 0.000 claims description 4
- 239000000919 ceramic Substances 0.000 claims description 3
- 238000010137 moulding (plastic) Methods 0.000 abstract 3
- 238000004080 punching Methods 0.000 abstract 3
- 238000004519 manufacturing process Methods 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 239000011521 glass Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000010009 beating Methods 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 229920005549 butyl rubber Polymers 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- -1 formed Substances 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
Landscapes
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
Abstract
The utility model relates to an integrated machining device for a waterproof film of an automobile door. The integrated machining device for the waterproof film of the automobile door comprises a machine base, a lower hydraulic cylinder and a lower hydraulic table, wherein a plastic molding die is arranged on the upper surface of the lower hydraulic table and is connected with a vacuum pump through a pipeline. The integrated machining device for the waterproof film of the automobile door further comprises four stand columns, an upper hydraulic table, an upper hydraulic cylinder and a punching die, wherein the four stand columns are arranged at the four corners of the machine base, the upper hydraulic table is in sliding fit with the four stand columns, the upper hydraulic cylinder is connected to the upper ends of the four stand columns in a matched mode and is connected with the upper hydraulic table, and the punching die is connected to the lower surface of the upper hydraulic table. The integrated machining device for the waterproof film of the automobile door further comprises a lifting cylinder, four guiding columns and a puncture frame, wherein the four guiding columns are connected with the upper end of the lifting cylinder, the puncture frame is matched with the four guiding columns, and the puncture frame is located above the plastic molding die. The integrated machining device for the waterproof film of the automobile door further comprises an oven frame, an oven and an oven cylinder, wherein the oven frame and the oven are arranged on the two sides of the machine base respectively and located between the four stand columns, and the oven cylinder is fixed to the oven frame and connected with the oven. According to the integrated machining device for the waterproof film of the automobile door, plastic molding, punching and gluing are integrated, the automation degree is high, and the occupied area is small.
Description
Technical field
The utility model relates to vehicular spare parts processing unit (plant), is specifically related to a kind of integral processing apparatus for arrangements for automotive doors membrane waterproofing.
Background technology
Along with auto trade enters the high speed development stage, some old production and processing technologies are more and more not suitable with present needs.Preventing car door moisture film is the vitals of door sealing; as the disclosed a kind of arrangements for automotive doors membrane waterproofing of CN 202518068 U, when car door assembles, described membrane waterproofing is sticked on car door panel beating; by the protection of this membrane waterproofing, play anti-sealing to the effect of vehicle door interior trim infiltration.The front water retaining film of the disclosed a kind of front door of automobile of CN 201501275 U and for example, described front water retaining film, by membrane waterproofing cloth, formed, membrane waterproofing forms with duplicature, described duplicature is the centre by two-layer panel inside and outside car door, to the inner layer film of external pasting and the outer membrane pasted to the inside from the outside, forms.Described inner layer film toward external pasting, in the middle of car door, can prevent that the rainwater of seepage from dripping in handle bracing wire by rainwater gear in door skin the inside, and from bracing wire drainage and cause in car leaking in car; Then described outer membrane surrounding gluing is fixed toward compacting in car, between inner layer film and outer membrane, with butyl rubber, smeared compression, carry out like this after double shielding, water just can not leak from here in car.The disclosed a kind of automatic puncturing pay-off of CN 202924373 U, comprises baking oven, hydraulic compressor; Baking track is set in baking oven; Press fluctuating orbit is set in hydraulic compressor, also comprises automatic material catching apparatus and double-deck frame jacking system; Described double-deck frame jacking system comprises base, double-deck frame, and upper strata track and lower floor's track are set in double-deck frame, places the box-like puncture frame of movable open on lower floor's track; Described double-deck frame levels track is positioned in the middle of baking track and press fluctuating orbit, and this automatic puncturing pay-off has been realized material loading → wear material → baking → compacting 4 procedures manufacturing automotive upholsterys.But this device and method can not be for the production of manufacturing arrangements for automotive doors membrane waterproofing.
The disclosed a kind of glue spreading and positioning system of robot of CN101091942A, comprise an alignment table, two groups of directions X centering units, one group of Y-direction centering unit and two groups of sucker unit, is characterized in that: each group centering unit comprises two bases, one slideway, arranges two slide blocks on slideway; Wherein a slide block connects a driving cylinder, another slide block is oppositely arranged a Linear displacement transducer, two slider top have a centering rod, and relatively connect a Timing Belt, each group sucker unit comprises two section bars, and long profiles is fixed on alignment table, and short section bar is arranged on long profiles, the top of two section bars is provided with respectively the regulating plate extending to directions X and Y-direction, and regulating plate end connects respectively a Suction cup assembly; Each Suction cup assembly comprises a sucker connecting panel, a U-shaped support, and two external parts of U-shaped support are articulated in respectively the both sides of a Sucking disc stand by an oscillating bearing, and the bottom of Sucking disc stand connects a cylinder, and cylinder drives sucker.The utility model can accurately be located glass in X, Y, tri-directions of Z, and identifies glass model, so that robot can be adjusted gluing program automatically.
The production and processing technology of existing arrangements for automotive doors membrane waterproofing is: first heating, and plastics sucking moulding then, more manually draw limit, finally carry out artificial gluing.This processing technology has following deficiency: plastics sucking moulding, manually draw limit, artificial each operation of gluing is separately carried out, the heating device using, plastic uptake equipment etc. are all separate layouts, not only floor area is large, labor intensive is many, production efficiency is low, and quality is wayward.Therefore, in the urgent need to changing this situation.
Summary of the invention
The purpose of this utility model is to provide a kind of integral processing apparatus for arrangements for automotive doors membrane waterproofing, and it integrates plastics sucking moulding, die-cut, gluing, can reduce occupation of land face, saves human resources.
Integral processing apparatus for arrangements for automotive doors membrane waterproofing described in the utility model, comprise support, be located at the lower hydraulic actuating cylinder in support centre, be connected to the lower hydraulic pressure platform of lower hydraulic actuating cylinder upper end, be located at the plastics sucking moulding mould above lower hydraulic pressure platform, this plastics sucking moulding mould is connected with vacuum pump by pipeline; Also comprise four columns that are located at four bights of support, with the upper hydraulic pressure platform of described four root post bearing fits, be connected described four root post upper ends and with described on the upper hydraulic actuating cylinder that is connected of hydraulic pressure platform, be connected to the die cutting die below described upper hydraulic pressure platform; Also comprise the lift cylinder that is located on support, four guideposts and the puncture frame that is connected and coordinates with four guideposts with the upper end of lift cylinder, this puncture frame is positioned at the top of plastics sucking moulding mould; Also comprise part straddle support both sides the oven frame between four root posts, two be fixed on guide rail above oven frame, with the baking oven of two guide rail bearing fits, be fixed on described oven frame and the baking oven cylinder being connected with described baking oven, described two guide rails lay respectively at a side of described puncture frame.
Also comprise gluing manipulator, which is provided with glue pipeline, the outlet of described glue pipeline one end is located at the front end of described gluing manipulator, and the other end of described glue pipeline is communicated with glue-injection machine.
The heat element of described baking oven is ceramic heating plate.
The utility model has the advantage of, plastics sucking moulding, die-cut, gluing are incorporated into one, take up an area little, operation is simple, intelligent high, product design is better guaranteed, and is greatly reduced labor strength.
Accompanying drawing explanation
Fig. 1 is the structure diagram of processing unit (plant) described in the utility model;
Fig. 2 is the axonometric drawing of processing unit (plant) described in the utility model;
Fig. 3 is the structural representation that described processing unit (plant) omits blanking die and gluing manipulator;
In figure, hydraulic actuating cylinder, 12-column, the upper hydraulic pressure platform of 13-, 14-oven frame, 15-membrane waterproofing, 16-vacuum pump, 17-glue-injection machine, the upper hydraulic actuating cylinder of 18-under 1-frame, 2-puncture frame, 3-baking oven, 4-plastics sucking moulding mould, 5-die cutting die, 6-gluing manipulator, 7-lift cylinder, 8-guide rail, 9-baking oven cylinder, 10-guidepost, 11-.
The specific embodiment
Below in conjunction with drawings and Examples, the utility model is described in further detail:
The integral processing apparatus for arrangements for automotive doors membrane waterproofing as shown in Figure 1, Figure 2 and Figure 3, comprise support 1, be located at the lower hydraulic actuating cylinder 11 in support centre, be connected to the lower hydraulic pressure platform of lower hydraulic actuating cylinder upper end, be located at the plastics sucking moulding mould 4 above lower hydraulic pressure platform, this plastics sucking moulding mould is connected with vacuum pump 16 by pipeline, and described lower hydraulic actuating cylinder 11 can drive plastics sucking moulding mould 4 to rise or decline.
Also comprise four columns 12 that are located at four bights of support, upper hydraulic pressure platform 13 with described four root post bearing fits, be connected described four root post upper ends and with described on the upper hydraulic actuating cylinder 18 that is connected of hydraulic pressure platform, be connected to the die cutting die 5 below described upper hydraulic pressure platform;
Also comprise the lift cylinder 7 being located on support 1, four guideposts 10 and the puncture frame 2 that is connected and coordinates with four guideposts 10 with the upper end of lift cylinder, this puncture frame is positioned at the top of plastics sucking moulding mould 4, described puncture frame is used for fixedly membrane waterproofing 15, and described lift cylinder 7 can drive puncture frame 2 to move up and down.
Also comprise part straddle support 1 both sides the oven frame between four root posts 12 14, two be fixed on guide rail 8 above oven frame 14, with the baking oven 3 of two guide rail bearing fits, be fixed on described oven frame 14 and the baking oven cylinder 9 being connected with described baking oven, described two guide rails lay respectively at a side of described puncture frame 2, described baking oven cylinder 9 can drive baking oven 3 to move on guide rail 8, described baking oven adopts ceramic heating plate, dissipating area is large, and temperature is controlled evenly.
Also comprise gluing manipulator 6, which is provided with glue pipeline, the outlet of described glue pipeline one end is located at the front end of described gluing manipulator, and the other end of described glue pipeline is communicated with glue-injection machine 17, adopts automatic glue application, has guaranteed that product glue-spread is consistent.
Utilize said apparatus carry out production and processing time, step is as follows:
1) material loading: lift cylinder 7 first drives on puncture frame 2 and moves, workman is placed on a membrane waterproofing 15 in puncture frame 2, and lift cylinder 7 drives puncture frame 2 to move down membrane waterproofing fastening again;
2) heating: start baking oven cylinder 9 and make baking oven 3 move to the top of described puncture frame 2 along guide rail 8, membrane waterproofing blank is heated;
3) plastics sucking moulding: after heating, starting baking oven cylinder 9 makes baking oven 3 along guide rail 8, leave the top of described puncture frame 2, restart vacuum pump 16, make 4 pairs of membrane waterproofing blanks of plastics sucking moulding mould carry out vacuum suction moulding, at a membrane waterproofing, form the membrane waterproofing shape of four doors of corresponding car load;
4) die-cut: after the moulding of membrane waterproofing blank is cooling, in startup, hydraulic actuating cylinder 18, the die cutting die 5 that makes to be connected to below hydraulic pressure platform rushes by membrane waterproofing four little membrane waterproofings that blank is cut into regulation shape.
5) gluing: glue is spread upon to the surface of membrane waterproofing by artificial or gluing manipulator 6, and cover separate paper.
In above steps, the control of each cylinder, hydraulic actuating cylinder and baking oven time of heat is controlled automatically by automatic control module, and workman's labour intensity is low, production efficiency is high.
Claims (3)
1. the integral processing apparatus for arrangements for automotive doors membrane waterproofing, comprise support (1), be located at the lower hydraulic actuating cylinder (11) in support centre, be connected to the lower hydraulic pressure platform of lower hydraulic actuating cylinder upper end, be located at the plastics sucking moulding mould (4) above lower hydraulic pressure platform, this plastics sucking moulding mould is connected with vacuum pump (16) by pipeline;
Also comprise four columns (12) that are located at four bights of support, upper hydraulic pressure platform (13) with described four root post bearing fits, be connected described four root post upper ends and with described on the upper hydraulic actuating cylinder (18) that is connected of hydraulic pressure platform, be connected to the die cutting die (5) below described upper hydraulic pressure platform;
Also comprise the lift cylinder (7) being located on support (1), the puncture frame (2) that four guideposts (10) are connected and coordinate with four guideposts (10) with the upper end of lift cylinder, this puncture frame is positioned at the top of plastics sucking moulding mould (4);
It is characterized in that: also comprise part straddle support (1) both sides and be positioned at oven frame (14) between four root posts (12), two be fixed on guide rail (8) above of oven frame (14), with the baking oven (3) of two guide rail bearing fits, be fixed on the baking oven cylinder (9) that described oven frame (14) is gone up and is connected with described baking oven, described two guide rails lay respectively at a side of described puncture frame (2).
2. the integral processing apparatus for arrangements for automotive doors membrane waterproofing according to claim 1, it is characterized in that: also comprise gluing manipulator (6), which is provided with glue pipeline, the outlet of described glue pipeline one end is located at the front end of described gluing manipulator, and the other end of described glue pipeline is communicated with glue-injection machine (17).
3. the integral processing apparatus for arrangements for automotive doors membrane waterproofing according to claim 1 and 2, is characterized in that: the heat element of described baking oven (3) is ceramic heating plate.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420245350.XU CN203819002U (en) | 2014-05-14 | 2014-05-14 | Integrated machining device for waterproof film of automobile door |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201420245350.XU CN203819002U (en) | 2014-05-14 | 2014-05-14 | Integrated machining device for waterproof film of automobile door |
Publications (1)
Publication Number | Publication Date |
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CN203819002U true CN203819002U (en) | 2014-09-10 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201420245350.XU Expired - Fee Related CN203819002U (en) | 2014-05-14 | 2014-05-14 | Integrated machining device for waterproof film of automobile door |
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CN (1) | CN203819002U (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105171842A (en) * | 2015-10-27 | 2015-12-23 | 江苏航天鸿鹏数控机械有限公司 | Intelligent multifunctional cutting system for blister materials |
CN105346061A (en) * | 2015-11-18 | 2016-02-24 | 苏州凯尔博精密机械有限公司 | Baking mechanism used for vacuum adsorption forming machine |
CN109732931A (en) * | 2018-12-29 | 2019-05-10 | 重庆津浦科技发展有限公司 | A kind of vacuum compounding machine |
-
2014
- 2014-05-14 CN CN201420245350.XU patent/CN203819002U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105171842A (en) * | 2015-10-27 | 2015-12-23 | 江苏航天鸿鹏数控机械有限公司 | Intelligent multifunctional cutting system for blister materials |
CN105346061A (en) * | 2015-11-18 | 2016-02-24 | 苏州凯尔博精密机械有限公司 | Baking mechanism used for vacuum adsorption forming machine |
CN109732931A (en) * | 2018-12-29 | 2019-05-10 | 重庆津浦科技发展有限公司 | A kind of vacuum compounding machine |
CN109732931B (en) * | 2018-12-29 | 2021-04-09 | 重庆津浦科技发展有限公司 | Vacuum compound machine |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140910 |