CN203807275U - Skid-mounted oxygen exposure-free sewage treatment device - Google Patents

Skid-mounted oxygen exposure-free sewage treatment device Download PDF

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CN203807275U
CN203807275U CN201420197294.7U CN201420197294U CN203807275U CN 203807275 U CN203807275 U CN 203807275U CN 201420197294 U CN201420197294 U CN 201420197294U CN 203807275 U CN203807275 U CN 203807275U
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tank
tank body
sewage
ultrasonic
outlet
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杜素珍
王香增
郭学辉
尹志福
李建东
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Xian Shiyou University
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Xian Shiyou University
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Abstract

The utility model discloses a skid-mounted oxygen exposure-free sewage treatment device. The device consists of an oxygen exposure-free purification reaction system, an oxygen exposure-free floatation system and an ultrasonic cleaning filter system which are communicated with each other, wherein the oxygen exposure-free purification reaction system comprises a nitrogen closing device, an agent mixing tank, a sludge removal skew plate, an oil collecting and sewage discharge device, an ultrasonic sterilization device and a dosing device; the oxygen exposure-free floatation system comprises a nitrogen closing and circulating device, an ultrasonic sterilization and synergic air floatation device, a static mixer and an oil collecting and sewage discharge device; a cleaning agent is synchronous with an ultrasonic cleaner as designed in the ultrasonic cleaning filter system, sewage is lifted to the oxygen exposure-free purification reaction system and is dosed and purified, the purified water enters the oxygen exposure-free floatation system through a lift pump and is subjected to floatation treatment, then the purified water enters the ultrasonic cleaning filter system through the lift pump and is filtered, and the filtered water is dosed and then delivered to a purified water tank through a sewage pipe; the skid-mounted oxygen exposure-free sewage treatment device disclosed by the utility model has good purification and floatation effects, and is stable in operation under the condition of ensuring that the water quality reaches the standards and simple in maintenance.

Description

一种撬装不曝氧污水处理装置A skid-mounted sewage treatment device without oxygen exposure

技术领域technical field

本实用新型涉及油田撬装污水技术处理,特别涉及一种撬装不曝氧污水处理装置。The utility model relates to the technical treatment of skid-mounted sewage in oil fields, in particular to a skid-mounted non-oxygen-exposed sewage treatment device.

背景技术Background technique

油田开发到中后期,油层能量下降,弹性开采已不能满足油井生产的需要,油井油层出现供液不足,为了补充油层的能量,需要在油井附近布置注水井对油层进行注水,对于个别小区块与复杂环境的油区,注水井数量有限,日处理污水量有限,一般在300m3/日以下,建设大型污水处理站一是占地面积大、设备与管网投资大,会造成极大的浪费,不适用小区块与复杂环境的油区的污水处理,因此、发展了撬装污水处理设备。In the middle and later stages of oilfield development, the energy of the oil layer decreases, and elastic recovery can no longer meet the needs of oil well production, and the oil layer of the oil well has insufficient liquid supply. In order to supplement the energy of the oil layer, it is necessary to arrange water injection wells near the oil well to inject water into the oil layer. For individual small blocks and In oil fields with complex environments, the number of water injection wells is limited, and the daily sewage treatment volume is limited, generally below 300m 3 /day. The construction of large sewage treatment stations will result in a large area and large investment in equipment and pipeline networks, which will cause great waste , It is not suitable for sewage treatment in oil fields with small blocks and complex environments. Therefore, skid-mounted sewage treatment equipment has been developed.

针对小区块与复杂环境的油区的污水处理市场上有大量的撬装污水处理装置,其基本构造为:一个5m3左右的除油器,一个浮选器,一个过滤系统,2-3套加药装置。污水经提升泵加一种处理剂后进入除油器;除油器除油后加一种处理剂进入浮选器,浮选器均采取的是空气压缩机向污水中注入空气进行浮选;浮选后进入过滤系统,在过滤后加一种处理剂;所有加药装置采取的加药泵均为柱塞计量泵。现有的撬装污水处理装置在油田污水处理中存在下述问题:1)由于撬装空间的限制,设计的除油器体积过小,加之除油器前处理剂反应不充分,除油效果差,而且不能沉降污水中的大颗粒与重质颗粒,使其进入后续流程;2)浮选器采取空气浮选,由于污水普遍矿化度高,pH值低,偏酸性,有的pH在5.5左右,空气中大量的氧进入污水中,大幅度的加剧了污水的腐蚀;3)、污水中含有一定量的亚铁离子,氧的进入,还会在管输过程中产生氧化铁沉淀物,增加注入水的悬浮物含量与管输结垢,4)、由于除油器不能去除重质颗粒。重质颗粒进入浮选器后,在空气的浮选下,出现不上不下的状态,重质颗粒不能去除进入到过滤器,加重了过滤器的负担,处理能力与效果下降;5)、撬装污水处理装置中所有的加药泵均采取的柱塞计量泵,由于配液罐体积小,现场清水来源困难,人力的限制,加药泵日加药体积在50L以下,相当于0.035L/min,现场应用反映撬装污水处理装置均频繁出现加药泵堵塞失效的问题,特别是粘稠的液体与带颗粒的液体,应用不到半年均失效,导致加药不能正常进行,处理污水的效果大幅度下降,水质无法达到标准要求;6)、过滤罐尽管采取了反冲洗,但仅用污水清洗,没有加药,由于污水中含油,污水中的颗粒粘性较大,吸附在滤料上,加之冲洗流速有限,难以去除滤料表面的吸附物,日积月累导致滤料污染严重,失去了过滤能力。There are a large number of skid-mounted sewage treatment devices on the market for the sewage treatment of small blocks and oil areas with complex environments. Dosing device. After the sewage is added with a treatment agent by the lift pump, it enters the degreaser; after degreasing by the degreaser, a treatment agent is added into the flotation unit, and the flotation unit uses an air compressor to inject air into the sewage for flotation; After flotation, it enters the filtration system, and a treatment agent is added after filtration; the dosing pumps used in all dosing devices are plunger metering pumps. The existing skid-mounted sewage treatment device has the following problems in oilfield sewage treatment: 1) Due to the limitation of skid-mounted space, the designed degreaser is too small in size, and the reaction of the pre-treatment agent of the degreaser is not sufficient, and the degreasing effect is insufficient. Poor, and can not settle the large and heavy particles in the sewage, so that they can enter the follow-up process; 2) The flotation device adopts air flotation, because the sewage generally has high salinity, low pH value, slightly acidic, and some pH is in the Around 5.5, a large amount of oxygen in the air enters the sewage, which greatly intensifies the corrosion of the sewage; 3), the sewage contains a certain amount of ferrous ions, and the entry of oxygen will also produce iron oxide precipitates in the pipeline transportation process , Increase the content of suspended solids in the injected water and pipeline scaling, 4), because the degreaser cannot remove heavy particles. After the heavy particles enter the flotation device, under the flotation of the air, they will not go up or down. The heavy particles cannot be removed and enter the filter, which increases the burden on the filter and reduces the processing capacity and effect; 5). All the dosing pumps in the sewage treatment plant adopt plunger metering pumps. Due to the small volume of the liquid distribution tank, the difficulty of on-site clean water sources, and the limitation of manpower, the daily dosing volume of the dosing pump is below 50L, which is equivalent to 0.035L/ Min, the field application reflects that the dosing pump of the skid-mounted sewage treatment device frequently has the problem of clogging and failure, especially the viscous liquid and the liquid with particles, which fail within half a year after application, resulting in the failure of normal dosing and sewage treatment. The effect is greatly reduced, and the water quality cannot meet the standard requirements; 6), although the filter tank has been backwashed, it is only cleaned with sewage and no medicine is added. Due to the oil in the sewage, the particles in the sewage are relatively viscous and adsorbed on the filter material , coupled with the limited flushing flow rate, it is difficult to remove the adsorbate on the surface of the filter material, which will lead to serious pollution of the filter material and loss of filtration capacity over time.

发明内容Contents of the invention

为了克服现有撬装污水处理装置的不足,本实用新型的目的是提供一种撬装不曝氧污水处理装置,能够对小区块与复杂环境的油区的污水进行密闭不曝氧处理且氮气循环使用、消耗量极少,装置运行过程加药泵不堵塞,过滤器滤料易清洗,净化与浮选效果最大限度的发挥,在确保水质达标的情况下装置运行稳定,维护简单。In order to overcome the deficiencies of existing skid-mounted sewage treatment devices, the purpose of this utility model is to provide a skid-mounted non-oxygenated sewage treatment device, which can carry out airtight non-oxygenated treatment of sewage in small blocks and oil areas in complex environments and nitrogen Recycling, very little consumption, the dosing pump will not be blocked during the operation of the device, the filter material is easy to clean, and the purification and flotation effects can be maximized. The device operates stably and is easy to maintain while ensuring that the water quality meets the standard.

为了达到上述目的,本实用新型的技术方案是:In order to achieve the above object, the technical scheme of the utility model is:

一种撬装不曝氧污水处理装置,由不曝氧净化反应系统1、不曝氧浮系统2和超声波清洗过滤系统3依次连通组成;A skid-mounted non-oxygen-exposed sewage treatment device, which is composed of a non-oxygen-exposed purification reaction system 1, an oxygen-free floating system 2, and an ultrasonic cleaning and filtering system 3 connected in sequence;

不曝氧净化反应系统1包括第一混合罐加药泵3a,第一混合罐加药泵3a通过污水进口提升泵1a与第一混合罐2a相连通,第一混合罐2a底部出口管路经第二混合罐加药泵5a与第二混合罐4a上部相连通,第二混合罐4a与净化沉降罐6a相连通,净化沉降罐6a经污水出口加药泵15a加药后再由污水出口提升泵14a连通至不曝氧浮选系统2。The oxygen-free purification reaction system 1 includes the first mixing tank dosing pump 3a, the first mixing tank dosing pump 3a communicates with the first mixing tank 2a through the sewage inlet lifting pump 1a, and the outlet pipeline at the bottom of the first mixing tank 2a passes through The second mixing tank dosing pump 5a communicates with the upper part of the second mixing tank 4a, the second mixing tank 4a communicates with the purification settling tank 6a, and the purification settling tank 6a is added by the sewage outlet dosing pump 15a and then lifted by the sewage outlet The pump 14a is connected to the non-oxygenated flotation system 2 .

所述的第一混合罐2a,其上部有一个小的搅拌腔室,运行中搅拌速度为600~650rpm之间,在下部没有设计搅拌,余留出一定的空间用于液流减速。The first mixing tank 2a has a small stirring chamber in its upper part, and the stirring speed is between 600-650rpm during operation, and there is no stirring in the lower part, leaving a certain space for the deceleration of liquid flow.

所述的第二混合罐4a的罐体中全部配置有搅拌器,搅拌速度在60~70rpm之间。The tank body of the second mixing tank 4a is equipped with a stirrer, and the stirring speed is between 60-70rpm.

所述的净化沉降罐6a,罐体的形状是方形体或是卧式圆柱形,在罐体高度的3/5处设置有净化沉降罐的污水进口7a,在罐体高度的9/10处设置有收油槽9a,收油槽9a沿罐体四周分布,在罐体高度的1/2处设置有净化污水出口13a,净化沉降罐6a中设置有除泥斜板8a,除泥斜板8a的斜度设计为45°;净化沉降罐6a上设置有压力调节阀16a与压力平衡阀17a,净化沉降罐6a下部设置有超声波发生器11a和超声波探头12a。Described purification settling tank 6a, the shape of tank body is square body or horizontal cylindrical shape, is provided with the sewage inlet 7a of purification settling tank at 3/5 place of tank body height, at 9/10 place of tank body height An oil collection tank 9a is provided, and the oil collection tank 9a is distributed along the tank body, and a purified sewage outlet 13a is provided at 1/2 of the tank body height. The slope is designed to be 45°; the purification settling tank 6a is provided with a pressure regulating valve 16a and a pressure balance valve 17a, and the lower part of the purification settling tank 6a is provided with an ultrasonic generator 11a and an ultrasonic probe 12a.

所述的不曝氧浮选系统2包括卧式圆柱形的罐体1b,其罐体1b通过第一隔板11b和第二隔板12b分成3个不等体积的隔间,第一隔间为罐体1b长度的1/2,第二隔间为罐体1b长度的3/10,第三隔间为罐体1b长度的1/5,氮气进口在罐体的第三隔间上部,由氮气供应系统4b供应并通过氮气压力调节阀5b与压力平衡阀6b连通至罐体1b内;氮气分布筛管9b均匀分布在第二与第三隔间的底部;在罐体的上部中间安装有第一磁力离心泵7b和第二磁力离心泵8b,第一磁力离心泵7b的进口与罐体1b的第二隔间上部的中间出口连接,第一磁力离心泵7b的出口与氮气分布筛管9b的中间部位连接;第二磁力离心泵8b的进口与罐体1b的第二隔间上部的中间出口连接,第二磁力离心泵8b的出口与净化沉降罐6a的出口管线连接其连接口在混合器2b之前;污水进口3b设置在罐体高度的1/2处;污水出口17b设置在罐体高度的2/5处,污水出口17b处设置有出口挡板16b,污水出口17b连接出口提升泵18b;收油槽10b设置在罐体内高度的9/10处,沿罐体四周分布;第一隔板11b的开口设置在罐体高度的2/5处,其上部高度在罐体高度的9/10处;第二隔板12b的开口设置在罐体1b的底部,其上部高度在罐体1b高度的9/10处;超声波发生器13b的超声波探头14b均匀分别于3个隔间中间;静态混合器2b连接在净化沉降罐6a的出口管线上在罐体1b的进口3b之前;排污阀组15b均匀分布在每一个隔间的下部,排污阀组15b的出口设置在每一个隔间的中间部位。Described oxygen-free flotation system 2 comprises a horizontal cylindrical tank body 1b, and its tank body 1b is divided into 3 compartments of unequal volumes by a first partition 11b and a second partition 12b, the first compartment It is 1/2 of the length of the tank body 1b, the second compartment is 3/10 of the length of the tank body 1b, the third compartment is 1/5 of the length of the tank body 1b, and the nitrogen inlet is at the upper part of the third compartment of the tank body, It is supplied by the nitrogen supply system 4b and connected to the tank 1b through the nitrogen pressure regulating valve 5b and the pressure balance valve 6b; the nitrogen distribution screen 9b is evenly distributed at the bottom of the second and third compartments; it is installed in the middle of the upper part of the tank There are a first magnetic centrifugal pump 7b and a second magnetic centrifugal pump 8b, the inlet of the first magnetic centrifugal pump 7b is connected to the middle outlet on the upper part of the second compartment of the tank body 1b, the outlet of the first magnetic centrifugal pump 7b is connected to the nitrogen distribution screen The middle part of the pipe 9b is connected; the inlet of the second magnetic centrifugal pump 8b is connected with the middle outlet of the second compartment top of the tank body 1b, and the outlet of the second magnetic centrifugal pump 8b is connected with the outlet pipeline of the purification settling tank 6a. Before the mixer 2b; the sewage inlet 3b is set at 1/2 of the tank height; the sewage outlet 17b is set at 2/5 of the tank height, the sewage outlet 17b is provided with an outlet baffle 16b, and the sewage outlet 17b is connected to the outlet Lift pump 18b; the oil receiving tank 10b is arranged at 9/10 of the height of the tank body, distributed along the periphery of the tank body; the opening of the first partition 11b is set at 2/5 of the height of the tank body, and the height of its upper part is at 2/5 of the height of the tank body 9/10; the opening of the second partition 12b is set at the bottom of the tank body 1b, and the height of its upper part is at 9/10 of the height of the tank body 1b; the ultrasonic probe 14b of the ultrasonic generator 13b is evenly placed in the middle of the three compartments The static mixer 2b is connected to the outlet pipeline of the purification settling tank 6a before the inlet 3b of the tank body 1b; the blowdown valve group 15b is evenly distributed in the bottom of each compartment, and the outlet of the blowdown valve group 15b is arranged in each compartment the middle part.

所述的超声波清洗过滤系统3包括过滤器顶部水管1c,过滤器顶部水管1c均与核桃壳超声波过滤罐3c,石英砂超声波过滤罐4c和精细超声波过滤罐5c构成的过滤器组相连通,过滤器组下方设置有过滤器底部水管2c,过滤器底部水管2c一侧设置有反冲洗泵6c,反冲洗剂加药泵7c和反冲洗泵控制器8c,超声波发生器9c设置在核桃壳超声波过滤罐3c的一侧,与不曝氧浮选器2的超声波探头13b及过滤器的超声波探头4e相连,过滤器底部水管2c的另一侧设置有缓蚀剂与杀菌剂加药泵10c和阻垢剂加药泵11c。Described ultrasonic cleaning filtration system 3 comprises filter top water pipe 1c, and filter top water pipe 1c is connected with the filter group that walnut shell ultrasonic filter tank 3c, quartz sand ultrasonic filter tank 4c and fine ultrasonic filter tank 5c constitute, filters The water pipe 2c at the bottom of the filter is arranged under the filter group, and the side of the water pipe 2c at the bottom of the filter is provided with a backwash pump 6c, a backwash agent dosing pump 7c and a backwash pump controller 8c, and an ultrasonic generator 9c is arranged on the walnut shell ultrasonic filter One side of the tank 3c is connected with the ultrasonic probe 13b of the non-oxygenation flotation device 2 and the ultrasonic probe 4e of the filter, and the other side of the water pipe 2c at the bottom of the filter is provided with a corrosion inhibitor and bactericide dosing pump 10c and a resistor. Scale agent dosing pump 11c.

所述的超声波清洗过滤系统3中的核桃壳超声波过滤罐3c,石英砂超声波过滤罐4c和精细超声波过滤罐5c均包括罐体1e,罐体1e内填充有的过滤材料2e或精细过滤管3e,过滤罐内设置有与超声波发生器9c连接的超声波探头4e,核桃壳超声波过滤罐3c和石英砂超声波过滤罐4c内的超声波探头4e分三层沿过滤罐四周均匀分布,精细超声波过滤罐5c内的超声波探头4e垂直均匀分布于罐体内。The walnut shell ultrasonic filter tank 3c in the described ultrasonic cleaning filter system 3, the quartz sand ultrasonic filter tank 4c and the fine ultrasonic filter tank 5c all include a tank body 1e, and the filter material 2e or fine filter tube 3e filled in the tank body 1e , the filter tank is provided with an ultrasonic probe 4e connected to the ultrasonic generator 9c, the ultrasonic probe 4e in the walnut shell ultrasonic filter tank 3c and the quartz sand ultrasonic filter tank 4c is divided into three layers and distributed evenly around the filter tank, and the fine ultrasonic filter tank 5c The ultrasonic probes 4e inside are vertically and evenly distributed in the tank.

本实用新型属于一种撬装式不曝氧污水处理装置与处理工艺技术,特别适合于少量油田污水不曝氧处理与回注,其采取的氮气密闭与磁力离心泵自循环利用氮气,氮气消耗量极少,其采用的外置空气阀柱塞计量泵,在清水缺乏的环境下,适应于小排量投加粘稠的处理剂与颗粒型的处理剂,解决了柱塞泵加药频繁堵塞,甚至无法正常加药的问题,其采用氮气密闭解决了空气浮选大量氧进入污水中大幅度增加污水腐蚀的问题,该撬装式不曝氧污水处理装置与处理工艺技术适应于油田各种环境的污水处理。The utility model belongs to a skid-mounted non-oxygen-exposed sewage treatment device and treatment technology, which is especially suitable for a small amount of oilfield sewage without oxygen-exposed treatment and reinjection. It adopts nitrogen sealing and a magnetic centrifugal pump to self-cycle nitrogen, and nitrogen consumption The amount is very small, and the plunger metering pump with an external air valve is suitable for adding viscous treatment agent and granular treatment agent with small displacement in the environment of lack of clean water, which solves the frequent dosing of plunger pump Blockage, or even the problem of normal dosing, it uses nitrogen sealing to solve the problem of air flotation with a large amount of oxygen entering the sewage and greatly increasing the corrosion of sewage. environmental wastewater treatment.

本实用新型的撬装不曝氧污水处理装置完全能够克服市场上现有撬装污水处理装置的不足,其原因是:1)本实用新型中采取氮气密闭,磁力离心泵循环利用氮气解决了污水曝氧问题,也解决了常规气浮消耗大量氮气的问题;2)本实用新型中设计的不曝氧净化反应系统,对污水进行初级处理,投加3种处理剂,能够有效的去除污水中的重质颗粒与部分油;3)本实用新型中不曝氧净化反应系统中设计了第一与第二混合罐,而且第一混合罐的设计分为2个部分,第一部分为混合搅拌反应腔,第二部分为减速颗粒形成腔;两个混合罐的搅拌速度设计不同,其速度的设计是经过模拟实验确定的,保证了处理剂的充分混合与反应,保证了大颗粒的形成,使污水处理净化效果得到了保证;4)本实用新型中不曝氧净化反应系统中其罐体污水的进口与出口设计都是经过室内模拟实验确定的,罐体中设计了除泥斜板、收油槽、排污阀组、超声波杀菌装置,保证了油、悬浮物与污水的分离,细菌的控制;5)本实用新型中的不曝氧浮选系统,设计的磁力离心泵,一方面重复利用了氮气作为密闭介质,另一方面其循环动力加大了污水中氮气的流速,提高了气浮的作用,同时、设计了杀菌起泡剂、氮气、污水在管线中混合后再进入不曝氧浮选系统,能够完全发挥起泡剂的作用,杀菌剂在起到杀菌作用的同时起到了起泡的作用,充分利用了杀菌剂本身的功能,超声波的空化作用即协同提高了杀菌剂的效果,也协同提高了气浮效果;6)不曝氧浮选系的罐体均设计了3个隔间,罐体的污水进出口位置的设定都是经过室内模拟实验确定的,罐体中隔板的出口与高度设计也都是经过室内模拟实验确定的,保证了油、悬浮物与污水的分离;7)过滤后污水设计投加了杀菌剂、缓蚀剂或缓蚀阻垢剂加药,确保了对污水腐蚀、细菌繁殖、结垢的控制;8)过滤器的清洗采取了投加反冲洗剂与超声波清洗相结合的方法,确保了能够有效的将滤料清洗干净;9)整个系统中的加药泵均采用外置空气阀柱塞计量泵,确保了在投加颗粒型处理剂与粘稠处理剂的情况下不堵塞;10)整个处理系统各种药剂的加药点的设计也都是经过室内模拟实验确定的,最大限度的发挥了药剂的作用。The skid-mounted sewage treatment device without oxygen exposure of the utility model can completely overcome the deficiencies of the existing skid-mounted sewage treatment devices on the market. The problem of oxygen exposure also solves the problem of conventional air flotation consumption of a large amount of nitrogen; 2) The non-oxygenation purification reaction system designed in the utility model can carry out primary treatment of sewage and add 3 kinds of treatment agents, which can effectively remove 3) the first and second mixing tanks are designed in the purification reaction system without oxygen exposure in the utility model, and the design of the first mixing tank is divided into 2 parts, and the first part is a mixing and stirring reaction chamber, the second part is the deceleration particle forming chamber; the stirring speed design of the two mixing tanks is different, and the design of the speed is determined through simulation experiments, which ensures the sufficient mixing and reaction of the treatment agent and the formation of large particles, so that The purification effect of sewage treatment has been guaranteed; 4) in the utility model, the inlet and outlet design of the tank sewage in the purification reaction system without exposure to oxygen is determined through indoor simulation experiments. The oil tank, sewage valve group, and ultrasonic sterilizing device ensure the separation of oil, suspended solids and sewage, and the control of bacteria; Nitrogen is used as a closed medium. On the other hand, its circulating power increases the flow rate of nitrogen in sewage and improves the effect of air flotation. At the same time, a bactericidal foaming agent is designed. Nitrogen and sewage are mixed in the pipeline before entering the non-aeration flotation. The selected system can fully play the role of the foaming agent. The fungicide plays the role of foaming while playing the role of sterilization. It makes full use of the function of the fungicide itself. The cavitation effect of the ultrasonic wave synergistically improves the effect of the fungicide. , and also synergistically improved the air flotation effect; 6) The tank body of the non-aeration flotation system is designed with 3 compartments, and the setting of the sewage inlet and outlet positions of the tank body is determined through indoor simulation experiments. The outlet and height design of the clapboard are also determined through indoor simulation experiments to ensure the separation of oil, suspended solids and sewage; 8) The cleaning of the filter adopts the method of adding backwashing agent and ultrasonic cleaning to ensure that the filter material can be effectively cleaned; 9) The dosing pump in the whole system adopts an external air valve plunger metering pump to ensure that it will not be blocked when adding granular treatment agents and viscous treatment agents; 10) The dosing points of various agents in the entire treatment system The design of the medicine is also determined through indoor simulation experiments, which maximizes the effect of the medicine.

经过本实用新型处理的污水不含氧,各项指标均能够达到标准要求,而且在使用过程中故障率低,维护简单,维护成本低。The sewage treated by the utility model does not contain oxygen, and all indexes can meet the standard requirements, and the failure rate is low during use, the maintenance is simple, and the maintenance cost is low.

附图说明Description of drawings

图1是撬装不曝氧污水处理装置与处理工艺技术流程示意图。Figure 1 is a schematic diagram of the skid-mounted non-oxygen-exposed sewage treatment device and the technical process of the treatment process.

图2是不曝氧净化反应系统示意图。Fig. 2 is a schematic diagram of a purification reaction system without oxygen exposure.

图3是不曝氧浮选系统示意图。Figure 3 is a schematic diagram of a flotation system without oxygen exposure.

图4是超声波清洗过滤系统示意图。Fig. 4 is a schematic diagram of an ultrasonic cleaning filter system.

图5是超声波过滤罐结垢示意图;其中图5a是剖视图,图5b是主视图。Fig. 5 is a schematic diagram of fouling of an ultrasonic filter tank; Fig. 5a is a sectional view, and Fig. 5b is a front view.

具体实施方式Detailed ways

下面结合附图对本实用新型做详细叙述。Below in conjunction with accompanying drawing, the utility model is described in detail.

参照图1,一种撬装不曝氧污水处理装置,由不曝氧净化反应系统1、不曝氧浮系统2和超声波清洗过滤系统3依次连通组成;Referring to Figure 1, a skid-mounted non-oxygen-exposed sewage treatment device is composed of a non-oxygen-exposed purification reaction system 1, a non-oxygen-exposed floating system 2, and an ultrasonic cleaning and filtering system 3 connected in sequence;

参照图2,不曝氧净化反应系统1包括第一混合罐加药泵3a,第一混合罐加药泵3a通过污水进口提升泵1a与第一混合罐2a相连通,第一混合罐2a底部出口管路经第二混合罐加药泵5a与第二混合罐4a上部相连通,第二混合罐4a与净化沉降罐6a相连通,净化沉降罐6a经污水出口加药泵15a加药后再由污水出口提升泵14a连通至不曝氧浮系统2。Referring to Fig. 2, the non-oxygenation purification reaction system 1 includes a first mixing tank dosing pump 3a, the first mixing tank dosing pump 3a communicates with the first mixing tank 2a through the sewage inlet lift pump 1a, and the bottom of the first mixing tank 2a The outlet pipeline communicates with the upper part of the second mixing tank 4a through the second mixing tank dosing pump 5a, and the second mixing tank 4a communicates with the purification settling tank 6a, and the purification settling tank 6a is added after the sewage outlet dosing pump 15a It is connected to the oxygen-free floating system 2 by the sewage outlet lift pump 14a.

所述的第一混合罐2a,其上部有一个小的搅拌腔室,运行中搅拌速度设计为600~650rpm之间,在下部没有设计搅拌,余留出一定的空间用于液流减速,在减速情况下容易聚集产生小颗粒。The first mixing tank 2a has a small stirring chamber on its upper part, and the stirring speed is designed to be between 600 and 650rpm during operation. There is no stirring in the lower part, leaving a certain space for the deceleration of the liquid flow. It is easy to aggregate and produce small particles under deceleration conditions.

所述的第二混合罐4a的罐体中全部设置有搅拌器,搅拌速度较低,在60~70rpm之间,低速情况下会产生大的颗粒而利于沉降,速度过大会打碎其形成的大颗粒。The tank body of the second mixing tank 4a is all equipped with agitators, and the stirring speed is relatively low, between 60~70rpm, large particles will be produced under low speed conditions to facilitate sedimentation, and the formed particles will be broken if the speed is too high. Large particles.

所述的净化沉降罐6a,罐体的是方形体或是卧式圆柱形,在罐体高度的3/5处设置有净化沉降罐的污水进口7a,在罐体高度的9/10处设置有收油槽9a,收油槽9a沿罐体四周分布,在罐体高度的1/2处设置有净化污水出口13a,有利于保证出口水的净化效果,净化沉降罐6a中设置有除泥斜板8a,除泥斜板8a的斜度设计为45°,能够有利于污水中油、水、悬浮物的分离;净化沉降罐6a上设置有压力调节阀16a与压力平衡阀17a,气体经压力调节阀16a与压力平衡阀17a进入罐体,压力调节阀启动补充压力,当压力高于设定值时,定压阀启动释放压力,当压力低于设定值时,净化沉降罐6a下部设置有超声波发生器11a和超声波探头12a。The purification settling tank 6a, the tank body is square or horizontal cylindrical, the sewage inlet 7a of the purification settling tank is arranged at 3/5 of the height of the tank body, and is set at 9/10 of the height of the tank body There are oil collection tanks 9a, which are distributed along the periphery of the tank body, and a purified sewage outlet 13a is set at 1/2 of the height of the tank body, which is beneficial to ensure the purification effect of the outlet water. The purification settling tank 6a is equipped with a desilter sloping plate 8a, the slope of the desilter sloping plate 8a is designed to be 45°, which can facilitate the separation of oil, water and suspended solids in the sewage; the purification settling tank 6a is provided with a pressure regulating valve 16a and a pressure balancing valve 17a, and the gas passes through the pressure regulating valve 16a and the pressure balance valve 17a enter the tank, and the pressure regulating valve starts to supplement the pressure. When the pressure is higher than the set value, the constant pressure valve starts to release the pressure. When the pressure is lower than the set value, the lower part of the purification settling tank 6a is equipped with ultrasonic Generator 11a and ultrasonic probe 12a.

参照图3,所述的不曝氧浮选系统2包括卧式圆柱形的罐体1b,其罐体1b通过第一隔板11b和第二隔板12b分成3个不等体积的隔间,第一隔间为罐体1b长度的1/2,第二隔间为罐体1b长度的3/10,第三隔间为罐体1b长度的2/10,氮气进口设置在罐体的第三隔间上部,由氮气供应系统4b供应并通过氮气压力调节阀5b与压力平衡阀6b连通至罐体1b内,依靠氮气压力调节阀5b与压力平衡阀6b控制罐体内压力;氮气分布筛管9b均匀分布在第二与第三隔间的底部;在罐体的上部中间安装有第一磁力离心泵7b和第二磁力离心泵8b,第一磁力离心泵7b的进口与罐体1b的第二隔间上部的中间出口连接,第一磁力离心泵7b的出口与氮气分布筛管9b的中间部位连接;将氮气循环从氮气分布筛管9b注入第二隔间与第三隔间进行气浮,第二磁力离心泵8b的进口与罐体1b的第二隔间上部的中间出口连接,第二磁力离心泵8b的出口与净化沉降罐6a的出口管线连接其连接口在混合器2b之前;将氮气循环从提升泵进口注入第一隔间进行气浮,污水进口3b设置在罐体高度的1/2处,有利于发挥后续流程污水的气浮效果;污水出口17b设置在罐体高度的2/5处,污水出口17b处设置有出口挡板16b,污水出口17b连接出口提升泵18b;收油槽10b设置在罐体内高度的9/10处,沿罐体四周分布;第一隔板11b的开口设计在罐体高度的2/5处,其上部高度在罐体高度的9/10处;第二隔板12b的开口设计在罐体1b的底部,其上部高度在罐体1b高度的9/10处;超声波发生器13b的超声波探头14b均匀分别于3个隔间中间;静态混合器2b连接在净化沉降罐6a的出口管线上在罐体1b的进口3b之前;排污阀组15b均匀分布在每一个隔间的下部,排污阀组15b的出口设计在每一个隔间的中间部位。With reference to Fig. 3, described non-oxygen flotation system 2 comprises horizontal cylindrical tank body 1b, and its tank body 1b is divided into 3 compartments of unequal volume by first partition 11b and second partition 12b, The first compartment is 1/2 of the length of the tank body 1b, the second compartment is 3/10 of the length of the tank body 1b, the third compartment is 2/10 of the length of the tank body 1b, and the nitrogen inlet is set at the second tank body The upper part of the three compartments is supplied by the nitrogen supply system 4b and communicated with the tank body 1b through the nitrogen pressure regulating valve 5b and the pressure balancing valve 6b, and the pressure inside the tank is controlled by the nitrogen pressure regulating valve 5b and the pressure balancing valve 6b; the nitrogen distribution screen 9b is evenly distributed at the bottom of the second and third compartments; a first magnetic centrifugal pump 7b and a second magnetic centrifugal pump 8b are installed in the middle of the upper part of the tank, and the inlet of the first magnetic centrifugal pump 7b is connected to the first magnetic centrifugal pump of the tank 1b. The middle outlet of the upper part of the two compartments is connected, and the outlet of the first magnetic centrifugal pump 7b is connected to the middle part of the nitrogen distribution screen 9b; the nitrogen circulation is injected into the second compartment and the third compartment from the nitrogen distribution screen 9b for air flotation , the inlet of the second magnetic centrifugal pump 8b is connected with the middle outlet of the second compartment top of the tank body 1b, the outlet of the second magnetic centrifugal pump 8b is connected with the outlet pipeline of the purification settling tank 6a, and its connection port is before the mixer 2b; The nitrogen circulation is injected into the first compartment from the inlet of the lift pump for air flotation. The sewage inlet 3b is set at 1/2 of the height of the tank body, which is conducive to the air flotation effect of the sewage in the subsequent process; the sewage outlet 17b is set at the height of the tank body At 2/5, the sewage outlet 17b is provided with an outlet baffle 16b, and the sewage outlet 17b is connected to the outlet lift pump 18b; the oil collection tank 10b is arranged at 9/10 of the height of the tank body and distributed along the periphery of the tank body; the first partition 11b The opening of the second partition 12b is designed at the bottom of the tank body 1b, and its upper height is at 9/10 of the height of the tank body. 9/10; the ultrasonic probe 14b of the ultrasonic generator 13b is evenly placed in the middle of the three compartments; the static mixer 2b is connected to the outlet pipeline of the purification settling tank 6a before the inlet 3b of the tank body 1b; the blowdown valve group 15b is uniform Distributed at the bottom of each compartment, the outlet of the blowdown valve group 15b is designed in the middle of each compartment.

参照图4,所述的超声波清洗过滤系统3包括过滤器顶部水管1c,过滤器顶部水管1c均与核桃壳超声波过滤罐3c,石英砂超声波过滤罐4c和精细超声波过滤罐5c构成的过滤器组相连通,过滤器组下方设置有过滤器底部水管2c,过滤器底部水管2c一侧设置有反冲洗泵6c,反冲洗剂加药泵7c和反冲洗泵控制器8c,超声波发生器9c设置在核桃壳超声波过滤罐3c的一侧,与不曝氧浮选器2的超声波探头13b及过滤器的超声波探头4e相连,过滤器底部水管2c的另一侧设置有缓蚀剂与杀菌剂加药泵10c和阻垢剂加药泵11c。With reference to Fig. 4, described ultrasonic cleaning filter system 3 comprises filter top water pipe 1c, filter top water pipe 1c all forms filter group with walnut shell ultrasonic filter tank 3c, quartz sand ultrasonic filter tank 4c and fine ultrasonic filter tank 5c The water pipe 2c at the bottom of the filter is arranged under the filter group, the backwash pump 6c is arranged on one side of the water pipe 2c at the bottom of the filter, the backwash agent dosing pump 7c and the backwash pump controller 8c, and the ultrasonic generator 9c is set on One side of the walnut shell ultrasonic filter tank 3c is connected to the ultrasonic probe 13b of the non-oxygen flotation device 2 and the ultrasonic probe 4e of the filter, and the other side of the water pipe 2c at the bottom of the filter is provided with a corrosion inhibitor and a fungicide dosing pump 10c and antiscalant dosing pump 11c.

参照图5,所述的超声波清洗过滤系统3中的核桃壳超声波过滤罐3c,石英砂超声波过滤罐4c和精细超声波过滤罐5c均包括罐体1e,罐体1e内填充有的过滤材料2e或精细过滤管3e,过滤罐内设置有与超声波发生器9c连接的超声波探头4e,核桃壳超声波过滤罐3c和石英砂超声波过滤罐4c内的超声波探头4e分三层沿过滤罐四周均匀分布,精细超声波过滤罐5c内的超声波探头4e垂直均匀分布于罐体内。Referring to Fig. 5, the walnut shell ultrasonic filter tank 3c in the described ultrasonic cleaning filter system 3, the quartz sand ultrasonic filter tank 4c and the fine ultrasonic filter tank 5c all comprise tank body 1e, and filter material 2e or The fine filter tube 3e, the ultrasonic probe 4e connected with the ultrasonic generator 9c is arranged in the filter tank, the ultrasonic probe 4e in the walnut shell ultrasonic filter tank 3c and the quartz sand ultrasonic filter tank 4c are divided into three layers and distributed evenly around the filter tank, fine The ultrasonic probes 4e in the ultrasonic filter tank 5c are vertically and evenly distributed in the tank.

本实用新型装置的工作原理是:The working principle of the utility model device is:

过滤时,污水从不曝氧浮选系统2中的出口提升泵18b经上部水管1c依次进入过滤罐3c,过滤罐4c,过滤罐5c,阀门F17、阀门F1~阀门F9打开,其余阀门均关闭;反冲洗时,不曝氧浮选器2中的出口提升泵关闭,反冲洗泵控制器8c启动反冲洗泵6c与反冲洗剂加药泵7c对第一个滤罐3c进行清洗,流程打开阀门F10、阀门F2、阀门F1、阀门F11、阀门F13、阀门F15,其余阀门关闭;半小时后对第二个滤罐4C进行清洗,流程打开阀门F10、阀门F12、阀门F4、阀门F5、阀门F13、阀门F15,其余阀门关闭;又半小时后对第三个滤罐5C进行清洗,流程打开阀门F10、阀门F12、阀门F14、阀门F7、阀门F8、阀门F15,其余阀门关闭。清洗结束后回复过滤流程,打开与关闭相应阀门。When filtering, the sewage is never exposed to the outlet lift pump 18b of the oxygen flotation system 2 and enters the filter tank 3c, filter tank 4c, and filter tank 5c sequentially through the upper water pipe 1c, valve F17, valve F1 ~ valve F9 are opened, and other valves are closed ; During backwashing, the outlet lifting pump in the non-oxygenated flotation unit 2 is closed, and the backwashing pump controller 8c starts the backwashing pump 6c and the backwashing agent dosing pump 7c to clean the first filter tank 3c, and the flow process is opened Valve F10, valve F2, valve F1, valve F11, valve F13, valve F15, and other valves are closed; after half an hour, the second filter tank 4C is cleaned, and the process opens valve F10, valve F12, valve F4, valve F5, valve F13, valve F15, and other valves are closed; after half an hour, the third filter tank 5C is cleaned, and the process opens valve F10, valve F12, valve F14, valve F7, valve F8, valve F15, and other valves are closed. After cleaning, return to the filtration process and open and close the corresponding valves.

如图2所示,污水加入2种处理剂后经过提升泵进入不曝氧净化反应系统中的第一个混合罐。在第一混合罐中高速搅拌充分混合与反应并产生微小颗粒,微小颗粒在第一个混合罐的下部低流速下逐步聚集增大成小颗粒。含有小颗粒的污水经过加入第3种处理剂后进入第二混合罐,在第二混合罐中低速搅拌产生大颗粒进入净化罐,在净化罐中经过除泥斜板除泥、收油槽收油,排污阀组排污,超声波装置杀菌后得到去除了重质颗粒与绝大部分油的净化水,经提升泵进入下一个环节的不曝氧浮选系统。As shown in Figure 2, after adding two kinds of treatment agents, the sewage enters the first mixing tank in the non-aeration purification reaction system through the lift pump. The high-speed stirring in the first mixing tank fully mixes and reacts to produce tiny particles, which gradually aggregate and grow into small particles under the low flow rate in the lower part of the first mixing tank. Sewage containing small particles enters the second mixing tank after adding the third treatment agent, and stirs at a low speed in the second mixing tank to produce large particles and enters the purification tank. , Sewage valve group blowdown, after the ultrasonic device is sterilized, the purified water that removes heavy particles and most of the oil is obtained, and enters the non-oxygen flotation system of the next link through the lift pump.

如图3所示,净化后的污水经提升泵从罐体的中部进入不曝氧浮选系统,在提升泵的进口与出口由加药泵注入杀菌起泡剂、磁力离心泵注入氮气,在管道中混合后进入不曝氧浮选系统中的第一隔间,在第一隔间大量的悬浮物与油在氮气与杀菌起泡剂混合产生的微气泡吸附,随气泡上浮至灌顶,污水向下流动经过隔板的出水口进入第二隔间,进行第二次气浮处理,然后再从隔板的底部进入第三隔间,进行第三次气浮处理,悬浮物与油向上运动,污水向下运动从出口挡板的下部进入,在罐体高度的2/5处气浮处理的污水进入下一级超声波清洗过滤系统处理。As shown in Figure 3, the purified sewage enters the non-aeration flotation system from the middle of the tank through the lift pump, and the bactericidal foaming agent is injected into the inlet and outlet of the lift pump, and the magnetic centrifugal pump injects nitrogen into the inlet and outlet of the lift pump. After being mixed in the pipeline, it enters the first compartment of the non-aeration flotation system. In the first compartment, a large amount of suspended solids and oil are adsorbed by the microbubbles generated by mixing nitrogen and bactericidal foaming agent, and float up to the top of the filling with the bubbles, and the sewage It flows downward through the water outlet of the partition and enters the second compartment for the second air flotation treatment, and then enters the third compartment from the bottom of the partition for the third air flotation treatment, and the suspended solids and oil move upward , The sewage moves downward and enters from the lower part of the outlet baffle, and the sewage treated by air flotation at 2/5 of the height of the tank enters the next level of ultrasonic cleaning and filtration system for treatment.

如图4所示,污水经提升泵进入超声波清洗过滤系统的第一级核桃壳过滤器,过滤后进入第二级石英砂过滤器,最后进入第三级精细过滤器,在精细过滤器出口加入杀菌剂、缓蚀剂或缓蚀阻垢剂后进入净化水罐,处理的污水各项指标均能达到标准要求。超声波清洗过滤系统运行过程中,为了防止滤料与精细过滤管的污染,周期性的进行滤料的清洗,设计为12小时对所有过滤罐进行一次清洗,清洗时停止污水的进入,启动反冲洗泵从净化水罐中吸入污水,同步启动反冲洗剂加药泵加入清洗剂,同步启动超声波清洗器对过滤罐逐个进行清洗;清洗第一个滤罐时,流程打开阀门F10、阀门F2、阀门F1、阀门F11、阀门F13、阀门F15,其余阀门关闭;半小时后对第二个滤罐4C进行清洗,流程打开阀门F10、阀门F12、阀门F4、阀门F5、阀门F13、阀门F15,其余阀门关闭;又半小时后对第三个滤罐5C进行清洗,流程打开阀门F10、阀门F12、阀门F14、阀门F7、阀门F8、阀门F15,其余阀门关闭。清洗结束后自动恢复过滤流程,打开与关闭相应阀门。每一个过滤罐清洗时间为30min。As shown in Figure 4, the sewage enters the first-stage walnut shell filter of the ultrasonic cleaning and filtration system through the lifting pump, and then enters the second-stage quartz sand filter after filtration, and finally enters the third-stage fine filter. Bactericides, corrosion inhibitors or corrosion and scale inhibitors enter the purified water tank, and all indicators of the treated sewage can meet the standard requirements. During the operation of the ultrasonic cleaning filter system, in order to prevent the pollution of the filter material and the fine filter tube, the filter material is cleaned periodically. It is designed to clean all the filter tanks once every 12 hours, stop the sewage from entering during cleaning, and start backwashing The pump sucks sewage from the purified water tank, starts the backwashing agent dosing pump synchronously to add cleaning agent, and starts the ultrasonic cleaner to clean the filter tanks one by one; when cleaning the first filter tank, the process opens valve F10, valve F2, valve F1, valve F11, valve F13, valve F15, and other valves are closed; after half an hour, the second filter tank 4C is cleaned, and the process opens valve F10, valve F12, valve F4, valve F5, valve F13, valve F15, and other valves Close; clean the third filter tank 5C after another half an hour, open valve F10, valve F12, valve F14, valve F7, valve F8, valve F15 in the flow process, and all other valves are closed. After cleaning, the filtration process is automatically resumed, and the corresponding valves are opened and closed. The cleaning time of each filter tank is 30min.

基于上述一种撬装不曝氧污水处理装置的处理方法,包括以下内容:Based on the above-mentioned treatment method of a skid-mounted non-oxygenated sewage treatment device, the following contents are included:

(1)、污水经提升泵,同时加入两种净化处理剂后进入不曝氧净化反应系统1中的第一混合罐,第一种净化处理剂的名称为GJH-1,GJH-1的化学组成:含H2O2的质量比为15%,含羟基亚乙基二膦酸的质量比为3%,含十八烷基三甲基氯化铵的质量比为5%,其余为水;第二种净化处理剂的名称为GJH-2,GJH-2的化学组成:含聚合硫酸铝的质量比为20%,含聚合硫酸铁的质量比为5%,含稳定剂的质量比为4%,其余为水,GJH-1的加量为50~60mg/L,GJH-2的加量为35~40mg/L,第一混合罐的设计是污水经过混合罐上部的搅拌腔,高速搅拌,搅拌速度设计为600~650rpm,保证了药剂与污水的充分混合与反应,然后在第一混合罐的下部剪切速度降低,能够有效的产生大量的小颗粒,在第一混合罐的出口污水中加入第三种净化处理剂后进入第二混合罐,第三种净化处理剂的名称为GJH-3,GJH-3的化学组成:含分子量为800万,阳离子度为15%的阳离子聚丙烯酰胺70%,含苄基三丙基氯化铵30%,加入量为25~30mg/L,搅拌速度设计为60~70rpm,在第二混合罐中污水产生大颗粒,污水依靠第二混合罐的压力进入净化沉降罐;在净化罐中,污水经除泥斜板加速进行油、水、悬浮物分离;收油槽进行收油;排污阀组进行排污,不曝氧净化反应系统1在整个运行过程中均保持氮气密闭,密闭压力为0.05mPa,当压力高于此值时,定压阀启动释放压力,当压力低于此值时,压力调节阀启动补充压力;(1), the sewage enters the first mixing tank in the non-oxygenation purification reaction system 1 after adding two kinds of purification treatment agents at the same time through the lifting pump. The name of the first purification treatment agent is GJH-1, the chemical composition of GJH-1 Composition: The mass ratio of H2O2 is 15%, the mass ratio of hydroxyethylene diphosphonic acid is 3%, the mass ratio of octadecyltrimethylammonium chloride is 5%, and the rest is water The name of the second purification treatment agent is GJH-2, the chemical composition of GJH-2: the mass ratio containing polyaluminum sulfate is 20%, the mass ratio containing polyferric sulfate is 5%, and the mass ratio containing stabilizer is 4%, the rest is water, the dosage of GJH-1 is 50-60mg/L, and the dosage of GJH-2 is 35-40mg/L. The design of the first mixing tank is that the sewage passes through the mixing chamber on the upper part of the mixing tank. Stirring, the stirring speed is designed to be 600~650rpm, which ensures the full mixing and reaction of the medicament and the sewage, and then reduces the shear speed at the lower part of the first mixing tank, which can effectively produce a large number of small particles, and at the outlet of the first mixing tank After adding the third purification treatment agent to the sewage, it enters the second mixing tank. The name of the third purification treatment agent is GJH-3. 70% acrylamide, containing 30% benzyltripropylammonium chloride, the addition amount is 25-30mg/L, the stirring speed is designed to be 60-70rpm, large particles are produced in the sewage in the second mixing tank, and the sewage depends on the second mixing The pressure of the tank enters the purification settling tank; in the purification tank, the sewage is accelerated by the desilter inclined plate to separate oil, water and suspended solids; Keep the nitrogen airtight during the operation, and the sealing pressure is 0.05mPa. When the pressure is higher than this value, the constant pressure valve starts to release the pressure. When the pressure is lower than this value, the pressure regulating valve starts to supplement the pressure;

(2)、不曝氧净化反应系统1中的污水经净化沉降罐中部出口由提升泵提升至不曝氧浮选系统2中(污水出口设计在净化罐体的中部是根据模拟实验设计的最佳位置,能够保证出口水质悬浮物含量最低),在提升泵前由加药泵15a加入杀菌浮选剂与泵后依靠磁力离心泵充入氮气,经过静态混合器后从不曝氧浮选系统2中罐体的中部进入的第一隔间(污水进口设计在罐体的中部是根据模拟实验设计的最佳位置,有利于气浮去除油与悬浮物),在第一隔间依靠杀菌浮选剂吸附微小颗粒与油上浮,超声波协助杀菌与气浮;气浮后的污水经第一与第二隔间的隔板中下部(根据模拟实验设计的最佳位置)进入第二隔间,后经第二与第三隔间的隔板下部(根据模拟实验设计的最佳位置)进入第三隔间,在第二与第三隔依靠磁力离心泵循环氮气继续浮选,磁力离心泵的排量控制在14~15m3/h之间(排量过大会导致泡沫易破碎,颗粒脱附,气浮效果下降;排量过小,不能有效的将悬浮物与油带到装置的顶部,气浮效果下降;排量的设计是通过模拟实验装置大量实验数据的统计分析得出的结果);不曝氧浮选系统2中的第三隔间的污水在罐体的中下部2/5处流出(出口设计是根据模拟实验设计的最佳位置,出口的位置设计有利于确保进入过滤系统的污水悬浮物与油的含量最低),经提升泵进入超声波清洗过滤系统3;(2) The sewage in the purification reaction system 1 without oxygen exposure is lifted by the lifting pump to the flotation system 2 without oxygen exposure through the outlet of the middle part of the purification settling tank (the design of the sewage outlet in the middle of the purification tank is the best design based on the simulation experiment. Optimum location, which can ensure the lowest content of suspended solids in the outlet water), add the bactericidal flotation agent and the pump by the dosing pump 15a before the lifting pump, and then rely on the magnetic centrifugal pump to fill in nitrogen, and never expose the flotation system to oxygen after passing through the static mixer 2 The middle part of the tank enters the first compartment (the design of the sewage inlet in the middle of the tank is the best position designed according to the simulation experiment, which is conducive to air flotation to remove oil and suspended solids), and the first compartment relies on sterilizing flotation. The selected agent absorbs tiny particles and oil floats up, and ultrasonic waves assist in sterilization and air flotation; the sewage after air flotation enters the second compartment through the middle and lower parts of the partitions of the first and second compartments (the best position designed according to the simulation experiment), Then enter the third compartment through the lower part of the clapboard of the second and third compartment (the best position designed according to the simulation experiment), and rely on the magnetic centrifugal pump to circulate nitrogen in the second and third compartment to continue flotation. The displacement is controlled between 14-15m 3 /h (too large displacement will cause the foam to be easily broken, the particles will be desorbed, and the air flotation effect will be reduced; if the displacement is too small, the suspended solids and oil cannot be effectively brought to the top of the device. The air flotation effect is reduced; the design of the displacement is the result obtained through the statistical analysis of a large number of experimental data of the simulated experimental device); the sewage in the third compartment in the non-aerobic flotation system 2 is in the middle and lower 2/5 of the tank body (the design of the outlet is the best position designed according to the simulation experiment, and the design of the outlet position is conducive to ensuring the lowest content of suspended solids and oil in the sewage entering the filtration system), and enters the ultrasonic cleaning and filtration system 3 through the lifting pump;

(3)、不曝氧浮选系统2中的污水经提升泵进入超声波清洗过滤系统3,依次经过核桃壳过滤器,石英砂过滤器,精细过滤器;滤后水的污水依靠过滤器压力通过管线输送至净化水罐;过滤过程设计了滤罐自动反冲洗程序,每12小时反冲洗一次,反冲洗时反冲洗加药泵启动,超声波清洗装置启动,反冲洗时间为30min;在过滤器的出口设计了2套加药装置投加缓蚀剂或缓蚀阻垢剂、杀菌剂,确保滤后的污水各项指标达标标准要求。(3) The sewage in the non-oxygen flotation system 2 enters the ultrasonic cleaning and filtering system 3 through the lifting pump, and then passes through the walnut shell filter, quartz sand filter, and fine filter in turn; the filtered sewage passes through the filter pressure The pipeline is transported to the purified water tank; the filter process is designed with an automatic backwashing program for the filter tank, which is backwashed every 12 hours. Two sets of dosing devices are designed for the export to add corrosion inhibitors, corrosion and scale inhibitors, and fungicides to ensure that all indicators of the filtered sewage meet the standard requirements.

Claims (5)

1. the skid oxygen waste disposal plant that do not expose to the sun, is characterized in that, by the oxygen purification system (1) of not exposing to the sun, the floating system (2) of the oxygen that do not expose to the sun and ultrasonic cleaning filtering system (3), is communicated with and forms successively;
The oxygen purification system (1) of not exposing to the sun comprises the first mixing tank dosing pump (3a), the first mixing tank dosing pump (3a) is connected with the first mixing tank (2a) by sewage import lift pump (1a), the first mixing tank (2a) outlet at bottom pipeline is connected with the second mixing tank (4a) top through the second mixing tank dosing pump (5a), the second mixing tank (4a) is connected with purification slurry tank (6a), purifies slurry tank (6a) and by sewage outlet lift pump (14a), be communicated to the oxygen floatation system (2) that do not expose to the sun again after sewage outlet dosing pump (15a) dosing;
The described oxygen floatation system (2) that do not expose to the sun comprises the tank body (1b) of Horizontal cylinder shape, its tank body (1b) is divided into 3 not isopyknic compartments by the first dividing plate (11b) and second partition (12b), the first compartment is 1/2 of tank body (1b) length, the second compartment is 3/10 of tank body (1b) length, the 3rd compartment is 1/5 of tank body (1b) length, nitrogen inlet is arranged on the 3rd compartment upper of tank body, is supplied and passed through nitrogen pressure variable valve (5b) to be communicated in tank body (1b) with pressure-balanced valve (6b) by nitrogen supply (NS) system (4b); Nitrogen distribution screen casing (9b) is evenly distributed on the bottom of the second compartment and the 3rd compartment; The first magnetic centrifugal pump (7b) and the second magnetic centrifugal pump (8b) are installed in the middle of the top of tank body, the import of the first magnetic centrifugal pump (7b) is connected with the central exit of the second compartment upper of tank body (1b), and the outlet of the first magnetic centrifugal pump (7b) is connected with the middle part of nitrogen distribution screen casing (9b); The import of the second magnetic centrifugal pump (8b) is connected with the central exit of the second compartment upper of tank body (1b), and the outlet of the second magnetic centrifugal pump (8b) is connected its Link Port at mixing tank (2b) before with the outlet line that purifies slurry tank (6a); Sewage import (3b) is arranged on 1/2 place of tank body height; Sewage outlet (17b) is arranged on 2/5 place of tank body height, and sewage outlet (17b) locates to be provided with outlet damper (16b), sewage outlet (17b) connection outlet lift pump (18b); Collection tank (10b) is arranged on 9/10 place of tank body inner height, along tank body surrounding, distributes; The opening of the first dividing plate (11b) is arranged on 2/5 place of tank body height, and its upper height is at 9/10 place of tank body height; The opening of second partition (12b) is arranged on the bottom of tank body (1b), and its upper height is at 9/10 place of tank body (1b) height; The ultrasonic probe (14b) of ultrasonic generator (13b) is evenly respectively in the middle of 3 compartments; Static mixer (2b) is connected on the outlet line that purifies slurry tank (6a), in the import (3b) of tank body (1b) before; Wash water valve group (15b) is evenly distributed on the bottom of each compartment, and the outlet design of wash water valve group (15b) is in the middle part of each compartment;
Described ultrasonic cleaning filtering system (3) comprises filter top water pipe (1c), filter top water pipe (1c) all with nut-shell ultrasonic wave hay tank (3c), the filter set that quartz sand ultrasonic wave hay tank (4c) and meticulous ultrasonic wave hay tank (5c) form is connected, filter set below is provided with filter bottom water pipe (2c), filter bottom water pipe (2c) side is provided with backwashing pump (6c), recoil lotion dosing pump (7c) and backwashing pump controller (8c), ultrasonic generator (9c) is arranged on a side of nut-shell ultrasonic wave hay tank (3c), be connected with the ultrasonic probe (13b) of oxygen floatation device (2) of not exposing to the sun and the ultrasonic probe (4e) of strainer, the opposite side of filter bottom water pipe (2c) is provided with inhibiter and sterilant dosing pump (10c) and Scale inhibitors dosing pump (11c).
2. a kind of skid according to claim 1 oxygen waste disposal plant that do not expose to the sun, it is characterized in that, described the first mixing tank (2a), its top disposes a little stirring chamber, stirring velocity in service is designed between 600~650rpm, in bottom, do not design stirring, remainingly go out certain space and slow down for liquid stream.
3. a kind of skid according to claim 1 oxygen waste disposal plant that do not expose to the sun, is characterized in that, in the tank body of described the second mixing tank (4a), be all provided with agitator, stirring velocity is between 60~70rpm.
4. a kind of skid according to claim 1 oxygen waste disposal plant that do not expose to the sun, it is characterized in that, described purification slurry tank (6a), the shape of tank body is square body or Horizontal cylinder shape, at 3/5 place of tank body height, be provided with the sewage import (7a) that purifies slurry tank, at 9/10 place of tank body height, be provided with collection tank (9a), collection tank (9a) distributes along tank body surrounding, at 1/2 place of tank body height, be provided with the outlet (13a) of purifying waste water, purify in slurry tank (6a) and be provided with desilt swash plate (8a), the gradient of desilt swash plate (8a) is designed to 45 °; Purify on slurry tank (6a) and be provided with pressure regulator valve (16a) and pressure-balanced valve (17a), purify slurry tank (6a) bottom and be provided with ultrasonic generator (11a) and ultrasonic probe (12a).
5. a kind of skid according to claim 1 oxygen waste disposal plant that do not expose to the sun, it is characterized in that, nut-shell ultrasonic wave hay tank (3c) in described ultrasonic cleaning filtering system (3), quartz sand ultrasonic wave hay tank (4c) and meticulous ultrasonic wave hay tank (5c) include tank body (1e), the filtering material (2e) being filled with in tank body (1e) or fine filtering pipe (3e), in hay tank, be provided with the ultrasonic probe (4e) being connected with ultrasonic generator (9c), ultrasonic probe (4e) in nut-shell ultrasonic wave hay tank (3c) and quartz sand ultrasonic wave hay tank (4c) divides three layers and is uniformly distributed along hay tank surrounding, ultrasonic probe (4e) Vertical Uniform in meticulous ultrasonic wave hay tank (5c) is distributed in tank body.
CN201420197294.7U 2014-04-21 2014-04-21 Skid-mounted oxygen exposure-free sewage treatment device Expired - Fee Related CN203807275U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103896433A (en) * 2014-04-21 2014-07-02 西安石油大学 Skid-mounted oxygenic aeration-free sewage treatment device and method
CN107715547A (en) * 2017-10-31 2018-02-23 无锡德沃精工设备有限公司 A kind of superfinishing oil filter plant of good filtration effect

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103896433A (en) * 2014-04-21 2014-07-02 西安石油大学 Skid-mounted oxygenic aeration-free sewage treatment device and method
CN107715547A (en) * 2017-10-31 2018-02-23 无锡德沃精工设备有限公司 A kind of superfinishing oil filter plant of good filtration effect

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