CN203804343U - Self-centering tool clamp used for hobbing worm wheel - Google Patents

Self-centering tool clamp used for hobbing worm wheel Download PDF

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Publication number
CN203804343U
CN203804343U CN201320800848.3U CN201320800848U CN203804343U CN 203804343 U CN203804343 U CN 203804343U CN 201320800848 U CN201320800848 U CN 201320800848U CN 203804343 U CN203804343 U CN 203804343U
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China
Prior art keywords
centering
self
worm wheel
worm gear
centering shaft
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Expired - Fee Related
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CN201320800848.3U
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Chinese (zh)
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苏桂平
应帮
陈金山
林秀薰
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ESSOR PRECISION MACHINERY Co Ltd
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ESSOR PRECISION MACHINERY Co Ltd
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Abstract

The utility model relates to a self-centering tool clamp used for hobbing a worm wheel. A centering shaft and a support seat which is located outside the centering shaft are coaxially fixed to a workbench; the upper part of the hollow centering shaft is conical; an expansion centering taper sleeve which is matched with the conical shape of the centering shaft sleeves the upper part of the centering shaft; a pull rod is arranged in the middle of the expansion centering taper sleeve; the pull rod penetrates through the centering shaft to stretch to the lower side of the workbench. The self-centering tool clamp has the advantages that the tool clamp is simple in structure and lower in manufacturing cost; the worm wheel can be very conveniently clamped and detached by adopting the tool clamp, a lot of time is saved, the installing and clamping efficiencies of the worm wheel are effectively improved, in addition, the self-centering is realized, the positioning is accurate and the stability is high when the worm wheel is mounted and clamped, and the processing efficiency of the worm wheel is greatly improved.

Description

蜗轮滚齿用自定心工装夹具Self-centering fixture for worm gear hobbing

技术领域 technical field

本实用新型涉及一种蜗轮加工用辅助装置,尤其是一种在滚齿机上加工蜗轮用的自定心工装夹具。   The utility model relates to an auxiliary device for processing worm gears, in particular to a self-centering fixture for processing worm gears on a hobbing machine. the

背景技术 Background technique

蜗轮在滚齿机上加工时,需要先将蜗轮装夹在机床工作台上,蜗轮随机床工作台附加转动,滚刀在主轴带动下旋转同时位于蜗轮外侧进行轴向进给,对蜗轮进行滚齿加工。为了提高蜗轮加工的精度,需要保证蜗轮加工时的固定性,为此,行业内的技术人员在蜗轮装夹装置方面做出了很多努力。CN 202742092U,公开了一种带张紧装置的蜗轮精车工装,其包括工作台本体,工作台本体的中心设置有定位凸台,所述定位凸台从顶部至底部形成锥度,定位凸台上匹配设置有张紧套,张紧套的上部设置有压板,调节螺杆依次将压板、张紧套、定位凸台进行可调连接,通过调节螺杆控制张紧套在蜗轮内壁上的张紧程度来固定蜗轮,但是该蜗轮精车工装存在几个问题:1、该装置的结构比较复杂,拧动调节螺杆装夹加工后,再松开调节螺杆,将蜗轮剥离装置,装夹和拆卸操作很不方便;2、调节螺杆时,压板之间的张紧套很容易偏心,造成张紧套外侧的蜗轮定心差,严重影响蜗轮的加工。  When the worm gear is processed on the gear hobbing machine, the worm gear needs to be clamped on the machine table first, and the worm gear is additionally rotated by the machine table. The hob rotates under the drive of the main shaft and is located outside the worm gear for axial feeding, and the worm gear is hobbed. . In order to improve the machining accuracy of worm gears, it is necessary to ensure the fixity of worm gears during machining. For this reason, technicians in the industry have made a lot of efforts in worm gear clamping devices. CN 202742092U discloses a worm wheel finishing tooling with a tensioning device, which includes a workbench body, the center of the workbench body is provided with a positioning boss, and the positioning boss forms a taper from the top to the bottom, and the positioning boss The tension sleeve is matched with the tension sleeve, and the upper part of the tension sleeve is provided with a pressure plate. The adjustment screw can adjust the connection of the pressure plate, tension sleeve and positioning boss in turn, and the tension degree of the tension sleeve on the inner wall of the worm wheel is controlled by the adjustment screw. The worm gear is fixed, but there are several problems in the worm gear finishing tooling: 1. The structure of the device is relatively complicated. After turning the adjusting screw to clamp and process, then loosen the adjusting screw to peel the worm gear off the device. The clamping and dismounting operations are very difficult. Convenient; 2. When adjusting the screw, the tension sleeve between the pressure plates is easy to be eccentric, resulting in poor centering of the worm gear outside the tension sleeve, which seriously affects the processing of the worm gear. the

实用新型内容 Utility model content

设计目的:避免背景技术中的不足之处,设计一种蜗轮滚齿用自定心工装夹具,其结构简单、操作方便,提高了蜗轮装夹的定位和稳固性。  Design purpose: To avoid the deficiencies in the background technology, to design a self-centering fixture for worm gear hobbing, which has a simple structure and easy operation, and improves the positioning and stability of the worm gear clamping. the

设计方案:为了实现上述设计目的。1、定心轴和与其上部配合的膨胀定心锥套设计,是本实用新型的第一个技术特征。这样设计的目的是,中空的定心轴固定在工作台中部且定心轴上部呈锥形,膨胀定心锥套设于定心轴上部且与定心轴上部锥形配合,将蜗轮套于膨胀定心锥套外,即可通过定心轴和膨胀定心锥套的结合对蜗轮自动定心,而且蜗轮定心牢固,避免了加工过程中蜗轮的径向跳动,有效提高了蜗轮的加工精度;另外,向下拉膨胀定心锥套时蜗轮即被胀紧固定,向上推出膨胀定心锥套即可松开蜗轮,蜗轮的装夹和拆卸都十分方便、快捷,大大提高了蜗轮的装夹效率,节约了大量时间。2、与定心轴同轴固定在工作台上的支撑座,是本实用新型的第二个技术特征。这样设计的目的是,蜗轮套在膨胀定心锥套中后,蜗轮的底面被支撑座支撑固定,蜗轮胀紧固定后,蜗轮的端面被支撑座定位,避免了蜗轮的轴向跳动,保证蜗轮装夹的稳固性,提高蜗轮的加工效率。  Design scheme: In order to achieve the above design purpose. 1. The design of the centering shaft and the expansion centering taper sleeve matched with its upper part is the first technical characterictic of the present utility model. The purpose of this design is that the hollow centering shaft is fixed in the middle of the workbench and the upper part of the centering shaft is conical, the expansion centering taper sleeve is set on the upper part of the centering shaft and fits with the upper part of the centering shaft in a conical fit, and the worm gear is placed on the centering shaft. In addition to the expansion centering taper sleeve, the worm gear can be automatically centered through the combination of the centering shaft and the expansion centering taper sleeve, and the centering of the worm gear is firm, which avoids the radial runout of the worm gear during processing and effectively improves the processing of the worm gear. In addition, when the expansion centering taper sleeve is pulled down, the worm gear will be tightened and fixed, and the expansion centering taper sleeve can be pushed upward to release the worm gear. Clipping efficiency saves a lot of time. 2. The support seat coaxially fixed on the workbench with the centering shaft is the second technical characterictic of the present utility model. The purpose of this design is that after the worm gear sleeve is in the expansion centering taper sleeve, the bottom surface of the worm gear is supported and fixed by the support seat. The stability of the clamping improves the processing efficiency of the worm gear. the

技术方案:一种蜗轮滚齿用自定心工装夹具,定心轴和位于其外部的支撑座同轴固定在工作台上,中空的定心轴上部呈锥形,定心轴上部套有与其锥形相配合的膨胀定心锥套,膨胀定心锥套中部设有拉杆且拉杆穿出定心轴延伸到工作台下方。  Technical solution: A self-centering fixture for worm gear hobbing. The centering shaft and the support seat outside it are coaxially fixed on the workbench. The upper part of the hollow centering shaft is conical, and the upper part of the centering shaft is covered with a The expansion and centering taper sleeve matched with the taper, the middle part of the expansion and centering taper sleeve is provided with a pull rod and the pull rod passes through the centering shaft and extends to the bottom of the workbench. the

优选的,定心轴截面呈倒T形,且定心轴底面通过多个螺栓与工作台固定连接。  Preferably, the cross-section of the centering shaft is inverted T-shaped, and the bottom surface of the centering shaft is fixedly connected to the workbench through a plurality of bolts. the

优选的,支撑座截面呈倒T形,且支撑座底面通过多个螺栓与工作台固定连接。  Preferably, the cross-section of the support base is in an inverted T shape, and the bottom surface of the support base is fixedly connected to the workbench through a plurality of bolts. the

本实用新型与背景技术相比,一是结构简单、制造成本较低;二是装夹和拆卸蜗轮都十分方便,节省了很多时间,有效提高蜗轮装夹效率;三是蜗轮装夹时能够自动定心且定位准确、稳固性高,大大提高了蜗轮的加工效率。  Compared with the background technology, the utility model has the advantages of simple structure and low manufacturing cost; second, it is very convenient to clamp and disassemble the worm gear, which saves a lot of time and effectively improves the clamping efficiency of the worm gear; third, it can automatically The centering and positioning are accurate and the stability is high, which greatly improves the processing efficiency of the worm gear. the

附图说明 Description of drawings

下面结合附图对本实用新型技术方案作进一步说明。  Below in conjunction with accompanying drawing, technical solution of the utility model is further described. the

附图1为本实用新型蜗轮滚齿用自定心工装夹具的结构示意图。  Accompanying drawing 1 is the structure schematic diagram of the self-centering fixture of the utility model worm gear hobbing. the

具体实施方式 Detailed ways

下面结合附图及具体实施例对本实用新型作进一步的详细说明。  Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail. the

参照附图1。一种蜗轮滚齿用自定心工装夹具,其包括定心轴2、膨胀定心锥套1和支撑座4;所述定心轴2截面呈倒T形,且定心轴2垂直固定在工作台5的中部;所述定心轴2底部设有多个与工作台5固定连接的螺栓;所述支撑座4与定心轴2同轴设于工作台5上,且支撑座4底部通过多个螺栓与工作台5固定;所述定心轴2上部呈锥形,且自上而下直径渐大;所述膨胀定心锥套1下端开口,且套于定心轴2上部;所述膨胀定心锥套1的内侧面呈锥形,且其与定心轴2上部锥形配合;所述膨胀定心锥套1内部的中心自上而下延伸有拉杆6;所述定心轴2中部开有通孔7;所述膨胀定心锥套1的拉杆6穿出定心轴2的通孔7,延伸到工作台5下方。  Refer to accompanying drawing 1. A self-centering fixture for worm gear hobbing, which includes a centering shaft 2, an expansion centering tapered sleeve 1 and a support seat 4; the cross-section of the centering shaft 2 is inverted T-shaped, and the centering shaft 2 is vertically fixed on The middle part of the workbench 5; the bottom of the centering shaft 2 is provided with a plurality of bolts fixedly connected with the workbench 5; the support seat 4 is coaxially arranged on the workbench 5 with the centering shaft 2, and the bottom of the support seat 4 It is fixed to the workbench 5 by a plurality of bolts; the upper part of the centering shaft 2 is conical, and its diameter gradually increases from top to bottom; The inner surface of the expansion and centering taper sleeve 1 is conical, and it is conically matched with the upper part of the centering shaft 2; the center of the expansion and centering taper sleeve 1 extends from top to bottom with a pull rod 6; A through hole 7 is opened in the middle of the mandrel 2 ; the tie rod 6 of the expanded centering taper sleeve 1 passes through the through hole 7 of the centering shaft 2 and extends below the workbench 5 . the

蜗轮3套在膨胀定心锥套1外,并位于支撑座4上,支撑座4对蜗轮3底部端面进行定位,避免蜗轮3的端面跳动,同时定心轴2结合膨胀定心锥套1对蜗轮3中心进行定位,避免蜗轮3的径向跳动;装夹时,将膨胀定心锥套1向下拉动,由于定心轴2和膨胀定心锥套1的作用,蜗轮3被胀紧随机床工作台5转动即可进行滚齿;加工完成后,将膨胀定心锥套1向上推出,蜗轮3被松开,直接取下蜗轮3即可,装卸操作十分方便。  The worm gear 3 is set outside the expansion centering taper sleeve 1 and is located on the support seat 4. The support base 4 positions the bottom end face of the worm gear 3 to avoid the end face of the worm gear 3 from beating. At the same time, the centering shaft 2 is combined with a pair of expansion centering taper sleeves. The center of the worm gear 3 is positioned to avoid the radial runout of the worm gear 3; when clamping, the expansion centering taper sleeve 1 is pulled downward, and due to the action of the centering shaft 2 and the expansion centering taper sleeve 1, the worm gear 3 is expanded and followed The gear hobbing can be carried out by rotating the machine table 5; after the processing is completed, the expansion centering taper sleeve 1 is pushed upward, the worm wheel 3 is released, and the worm wheel 3 can be directly removed, and the loading and unloading operation is very convenient. the

需要理解到的是:上述实施例虽然对本实用新型的设计思路作了比较详细的文字描述,但是这些文字描述,只是对本实用新型设计思路的简单文字描述,而不是对本实用新型设计思路的限制,任何不超出本实用新型设计思路的组合、增加或修改,均落入本实用新型的保护范围内。  What needs to be understood is: although the above-mentioned embodiments have done more detailed text descriptions to the design ideas of the present utility model, these text descriptions are only simple text descriptions to the design ideas of the present utility model, rather than limitations to the design ideas of the present utility model. Any combination, addition or modification that does not exceed the design concept of the present utility model falls within the protection scope of the present utility model. the

Claims (3)

1. 一种蜗轮滚齿用自定心工装夹具,其特征是:定心轴(2)和位于其外部的支撑座(4)同轴固定在工作台(5)上,中空的定心轴(2)上部呈锥形,定心轴(2)上部套有与其锥形相配合的膨胀定心锥套(1),膨胀定心锥套(1)中部设有拉杆(6)且拉杆(6)穿出定心轴(2)延伸到工作台(5)下方。 1. A self-centering fixture for worm gear hobbing, characterized in that: the centering shaft (2) and the support seat (4) located outside it are coaxially fixed on the worktable (5), and the hollow centering shaft (2) The upper part is conical, and the upper part of the centering shaft (2) is covered with an expansion centering taper sleeve (1) matching its taper shape. The middle part of the expansion centering taper sleeve (1) is provided with a pull rod (6) and the pull rod (6) ) passes through the centering shaft (2) and extends below the workbench (5). 2. 根据权利要求1所述的蜗轮滚齿用自定心工装夹具,其特征是:定心轴(2)截面呈倒T形,且定心轴(2)底面通过多个螺栓与工作台(5)固定连接。 2. The self-centering fixture for worm gear hobbing according to claim 1, characterized in that: the centering shaft (2) has an inverted T-shaped section, and the bottom surface of the centering shaft (2) passes through multiple bolts and the worktable (5) Fixed connection. 3. 根据权利要求1所述的蜗轮滚齿用自定心工装夹具,其特征是:支撑座(4)截面呈倒T形,且支撑座(4)底面通过多个螺栓与工作台(5)固定连接。 3. The self-centering fixture for worm gear hobbing according to claim 1, characterized in that: the support seat (4) has an inverted T-shaped section, and the bottom surface of the support seat (4) is connected to the workbench (5) by a plurality of bolts ) fixed connection.
CN201320800848.3U 2013-12-09 2013-12-09 Self-centering tool clamp used for hobbing worm wheel Expired - Fee Related CN203804343U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109262081A (en) * 2018-09-29 2019-01-25 郑煌 Gear high-precision hobbing tool and using method thereof
CN109262080A (en) * 2018-09-29 2019-01-25 郑煌 A kind of gear high precision hobbing fixture and its application method
CN112170981A (en) * 2020-09-21 2021-01-05 滁州市共赢汽车配件有限公司 Clamp for producing clutch gear parts

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109262081A (en) * 2018-09-29 2019-01-25 郑煌 Gear high-precision hobbing tool and using method thereof
CN109262080A (en) * 2018-09-29 2019-01-25 郑煌 A kind of gear high precision hobbing fixture and its application method
CN112170981A (en) * 2020-09-21 2021-01-05 滁州市共赢汽车配件有限公司 Clamp for producing clutch gear parts

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Granted publication date: 20140903

Termination date: 20201209