CN203804328U - Special-purpose band sawing machine for sawing inclined surface of drum shaft - Google Patents

Special-purpose band sawing machine for sawing inclined surface of drum shaft Download PDF

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Publication number
CN203804328U
CN203804328U CN201420171584.4U CN201420171584U CN203804328U CN 203804328 U CN203804328 U CN 203804328U CN 201420171584 U CN201420171584 U CN 201420171584U CN 203804328 U CN203804328 U CN 203804328U
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China
Prior art keywords
sawing machine
sawing
supporting seat
base
movable supporting
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CN201420171584.4U
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Chinese (zh)
Inventor
丁泽林
江平
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ZHEJIANG CHENLONG SAWING MACHINE Co Ltd
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ZHEJIANG CHENLONG SAWING MACHINE Co Ltd
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Priority to CN201420171584.4U priority Critical patent/CN203804328U/en
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Abstract

The utility model discloses a special-purpose band sawing machine for sawing an inclined surface of a drum shaft. The special-purpose band sawing machine comprises a base and a sawing machine body. The sawing machine body comprises a sawing machine base, a sawing frame arranged on the sawing machine base, a main transmission system, a sawing frame hydraulic station, a cooling system and an electrical system. The main transmission system and the sawing frame hydraulic station are arranged on the sawing frame. The cooling system is arranged at one side of the sawing frame. A fixed support seat and a movable support seat used for supporting two ends of a workpiece to be matched are arranged on the base and positioned at two sides of the sawing machine body. Heights of the fixed support seat and the movable support seat match with the sawing height of the sawing frame. A sawing machine rotary device for controlling the rotation of the sawing machine and a locking oil cylinder are arranged on the sawing machine base. A revolving locking device for the movable support seat for supporting one end of the workpiece is arranged on the movable support seat. A revolving locking device for the fixed support seat for supporting the other end of the workpiece and a driving device are arranged on the fixed support seat. The special-purpose band sawing machine for sawing the inclined surface of the drum shaft is capable of saving machining time, enhancing production efficiency and increasing utilization rate of materials.

Description

A kind of spool shaft inclined-plane sawing band special sawing machine
Technical field
The utility model relates to a kind of sawing machine, relates in particular to a kind of spool shaft inclined-plane sawing band special sawing machine.
Background technology
At present, the formation on spool shaft inclined-plane is generally to adopt milling process, this kind of technique due to milling machine self structure and milling angle restricted, not only process time is longer, and ask location more difficult, and milling machine can form a large amount of iron filings the like waste in process simultaneously, and these discarded objects cannot be recycled, not only waste raw material, and pollute the environment.
Utility model content
Defect and deficiency that the utility model exists in order to solve above-mentioned prior art, provide one can conveniently locate, save process time, enhances productivity, and improves the utilization rate of material, cost-saving spool shaft inclined-plane sawing band special sawing machine.
The technical solution of the utility model: a kind of spool shaft inclined-plane sawing band special sawing machine, comprise base and be arranged on the sawing machine body on base, described sawing machine body comprises sawing machine base, be arranged on the saw frame on sawing machine base, be arranged on unify saw frame Hydraulic Station and be arranged on cooling system and the electrical system of saw frame one side of main transmission on saw frame, described sawing machine base sliding is connected on base, described base is provided with fixed supporting seat and the movable supporting seat that supporting workpiece two ends complement one another, described fixed supporting seat and movable supporting seat are arranged on sawing machine body both sides, the height of fixed supporting seat and movable supporting seat and the sawing height of saw frame match, described sawing machine base is provided with sawing machine whirligig and the locking cylinder of controlling sawing machine rotation, described movable supporting seat is provided with the movable supporting seat rotary locking device of supporting workpiece one end, described fixed supporting seat is provided with fixed supporting seat rotary locking device and the drive unit of the supporting workpiece other end.
Preferably, described sawing machine whirligig and locking cylinder comprise the rotating base and the locking cylinder that are arranged on sawing machine base, described rotating base is provided with rotating shaft, rotary oil cylinder and rotary encoder, and described rotating shaft is connected with sawing machine base can drive saw frame rotation.
The utility model adopts the combination of rotary oil cylinder and rotary encoder, realize saw frame 0-90 ° rotation, met the sawing demand of 78 ° of angles of spool shaft and 0 ° of angle angle face, rotary encoder detects the saw frame anglec of rotation simultaneously, has ensured the angle precision of sawing; Because sawing machine leading arm, sawing machine base portion all adopt 90 ° of Rotation Design, realized the demand of multi-functional machine, user coordinates corresponding frock, can realize the sawing demand of bar, sheet material etc., has further improved the scope of application of equipment simultaneously.
Preferably, described movable supporting seat rotary locking device comprises left end shell, is arranged on left end main shaft in left end shell, is arranged on the top and left end scroll chuck of the left end cooperatively interacting on left end main shaft right-hand member and is arranged on the rotational lock dish on left end main shaft left end.
Preferably, described fixed supporting seat rotary locking device and drive unit comprise right-hand member shell, are arranged on right-hand member main shaft in right-hand member shell, are arranged on the top and right-hand member scroll chuck of the right-hand member cooperatively interacting on right-hand member main shaft left end and are arranged on the electric rotating machine and swing pinion and the encoder that on right-hand member main shaft right-hand member, cooperatively interact.
The rotation location of the utility model workpiece has adopted scroll chuck and top mode, one fixing, an activity, meet the differ sawing demand of workpiece of length, the rotation of workpiece adopts motor and rotary encoder combination, guarantee the mutual vertical precision of four faces of workpiece, for the follow-up finish-milling stage provides high datum level.
Preferably, described movable supporting seat bottom is provided with movable supporting seat locking cylinder, movable supporting seat top is provided with movable supporting seat Hydraulic Station, and described base is provided with line slideway, is provided with and controls the movable supporting seat mobile device that movable supporting seat slides on line slideway in described movable supporting seat.
Preferably, described saw frame is provided with the protection saw blade Hydranlic tensioner of saw blade and the saw blade guiding device of belt break protection device and correcting saw blade sawing direction.
Preferably, between described base and sawing machine base, be provided with the sawing machine longitudinal moving device of controlling the longitudinal sliding motion on base of sawing machine body, between described sawing machine base and saw frame, be provided with the saw frame cross feed device of controlling saw frame transverse shifting on sawing machine base.
Preferably, described base is provided with operating platform, and described operating platform is near sawing machine body.
Preferably, described sawing machine base is provided with stub bar receiving system, and described stub bar receiving system below is provided with chip removal device.
A using method for spool shaft inclined-plane sawing band special sawing machine, it comprises the steps:
1) start electrical system, movable supporting seat Hydraulic Station and saw frame Hydraulic Station, workpiece one end is lifted in fixed supporting seat rotary locking device and drive unit, unclamp movable supporting seat locking cylinder, the reach of movable supporting seat mobile device drive movable supporting seat, the workpiece other end is arranged in the movable supporting seat rotary locking device and drive unit of movable supporting seat to hand-operated clamping workpiece;
2) sawing machine whirligig and locking cylinder unclamp, rotate to the direction with 90 ° of axis of workpiece, sawing machine whirligig and locking cylinder locking, then saw frame is done feed motion under the driving of saw frame cross feed device on sawing machine base, do the sawing perpendicular to 90 ° of directions of axis of workpiece, sawing is to specified size, saw frame retreats into origin position, sawing machine whirligig and locking cylinder unclamp, after rotating to specified angle, stop, sawing machine whirligig and locking cylinder locking, then sawing machine longitudinal moving device drives saw frame to move to the distance and position that distance the first cutter is specified, saw frame is done feed motion under the driving of saw frame cross feed device on sawing machine base, and by the sawing of specified angle direction, sawing is to specified size, and saw frame retreats into origin position, a face sawing is complete,
3) fixed supporting seat rotary locking device and drive unit, movable supporting seat rotary locking device are unclamped, workpiece is half-twist under the driving of fixed supporting seat rotary locking device and drive unit, carry out the sawing of next position and axis of workpiece and specified angle, so circulation, to the last the sawing on an inclined-plane is complete.
The utility model is mainly used in the sawing on spool shaft inclined-plane, has replaced traditional milling process, has greatly saved process time, improved production efficiency, the part that sawing is simultaneously got off, has formed iron filings but monoblock unlike milling machine, can be used as the blank of miniature parts, improved the utilization rate of material; Saw head of the present utility model is except transverse shifting, whole saw frame can also be around central point half-twist, be used for the sawing with the angled inclined-plane of axis, whole sawing machine can also vertically move, meet the sawing of diverse location and length workpiece, workpiece support is in two ¢ 400 chucks of movable supporting seat and fixed supporting seat, chuck is under the driving of motor, can within the scope of 360 °, rotate arbitrarily, meet the sawing of four faces of workpiece, wherein movable supporting seat can move along line slideway, meets the sawing of different length workpiece.
Brief description of the drawings
Fig. 1 is main TV structure schematic diagram of the present utility model;
Fig. 2 is side-looking structural representation of the present utility model;
Fig. 3 is the working state figure of overlooking of the present utility model;
Fig. 4 is a kind of Facad structure schematic diagram of sawing machine body and sawing machine whirligig assembling in the utility model;
Fig. 5 is a kind of side structure schematic diagram of sawing machine body and sawing machine whirligig assembling in the utility model;
Fig. 6 is part-structure schematic diagram when workpiece assembles in the utility model.
1. bases in figure, 2. movable supporting seat locking cylinder, 3. movable supporting seat, 4. movable supporting seat mobile device, 5. supporting seat Hydraulic Station, 6. movable supporting seat rotary locking device, 7. workpiece, 8. sawing machine longitudinal moving device, 9. sawing machine base, 10. sawing machine whirligig and locking cylinder, 11. saw frames, 12. saw frame cross feed devices, 13. main transmissions, 14. saw blade Hydranlic tensioner and belt break protection devices, 15. saw blade guiding devices, 16. fixed supporting seat rotary locking device and drive units, 17. saw frame Hydraulic Stations, 18. cooling systems, 19. electrical systems, 20. chip removal devices, 21. stub bar receiving systems, 22. operating platforms, 31. fixed supporting seats, 61. left end main shafts, 62. left end scroll chucks, 63. left ends are top, 64. rotational lock dishes, 65. left end shells, 101. rotating base, 102. rotating shaft, 103. rotary encoder, 104. locking cylinder, 105. rotary oil cylinder, 106. line slideway, 161. right-hand member main shafts, 162. right-hand member scroll chucks, 163. right-hand members are top, 164. electric rotating machine, 165. swing pinions and encoder, 166. right-hand member shells.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is described in further detail, but is not the restriction to the utility model protection domain.
As Figure 1-3, a kind of spool shaft inclined-plane sawing band special sawing machine, comprise base 1 and be arranged on the sawing machine body on base 1, sawing machine body comprises sawing machine base 9, be arranged on the saw frame 11 on sawing machine base 9, be arranged on main transmission 13 and the saw frame Hydraulic Station 17 on saw frame 11 and be arranged on cooling system 18 and the electrical system 19 of saw frame 11 1 sides, sawing machine base 9 is slidably connected on base 1, base 1 is provided with fixed supporting seat 31 and the movable supporting seat 3 that supporting workpiece two ends complement one another, fixed supporting seat 31 and movable supporting seat 3 are arranged on sawing machine body both sides, the sawing height of the height of fixed supporting seat 31 and movable supporting seat 3 and saw frame 11 matches, sawing machine base 9 is provided with sawing machine whirligig and the locking cylinder 10 of controlling sawing machine rotation, movable supporting seat 3 is provided with the movable supporting seat rotary locking device 6 of supporting workpiece one end, fixed supporting seat 31 is provided with fixed supporting seat rotary locking device and the drive unit 16 of the supporting workpiece other end, movable supporting seat 3 bottoms are provided with movable supporting seat locking cylinder 2, movable supporting seat 3 tops are provided with movable supporting seat Hydraulic Station 5, base 1 is provided with line slideway 106, is provided with and controls the movable supporting seat mobile device 4 that movable supporting seat 3 slides on line slideway 106 in movable supporting seat 3, saw frame 11 is provided with the protection saw blade Hydranlic tensioner of saw blade and the saw blade guiding device 15 of belt break protection device 14 and correcting saw blade sawing direction, between base 1 and sawing machine base 9, be provided with the sawing machine longitudinal moving device 8 of controlling the longitudinal sliding motion on base 1 of sawing machine body, between sawing machine base 9 and saw frame 11, be provided with the saw frame cross feed device 12 of controlling saw frame 11 transverse shifting on sawing machine base 9, base 1 is provided with operating platform 22, and operating platform 22 is near sawing machine body.Sawing machine base 9 is provided with stub bar receiving system 21, and stub bar receiving system 21 belows are provided with chip removal device 20.
As shown in Fig. 4-5, sawing machine whirligig and locking cylinder 10 comprise the rotating base 101 and the locking cylinder 104 that are arranged on sawing machine base 9, rotating base 101 is provided with rotating shaft 102, rotary oil cylinder 105 and rotary encoder 103, and rotating shaft 102 is connected and can drives saw frame 11 to rotate with sawing machine base 9.
As shown in Figure 6, movable supporting seat rotary locking device 6 comprises left end shell 65, is arranged on left end main shaft 61 in left end shell 65, is arranged on left end top 63 and the left end scroll chuck 62 cooperatively interacting on left end main shaft 61 right-hand members and is arranged on the rotational lock dish 64 on left end main shaft 61 left ends; Fixed supporting seat rotary locking device and drive unit 16 comprise right-hand member shell 166, be arranged on right-hand member main shaft 161 in right-hand member shell 166, be arranged on right-hand member top 163 and the right-hand member scroll chuck 162 cooperatively interacting on right-hand member main shaft 161 left ends and be arranged on the electric rotating machine 164 and swing pinion and the encoder 165 that on right-hand member main shaft 161 right-hand members, cooperatively interact.
When the utility model uses, start electrical system, movable supporting seat Hydraulic Station and saw frame Hydraulic Station, workpiece one end is lifted in fixed supporting seat rotary locking device and drive unit, unclamp movable supporting seat locking cylinder, the reach of movable supporting seat mobile device drive movable supporting seat, the workpiece other end is arranged in the movable supporting seat rotary locking device and drive unit of movable supporting seat to hand-operated clamping workpiece; Sawing machine whirligig and locking cylinder unclamp, rotate to the direction with 90 ° of axis of workpiece, sawing machine whirligig and locking cylinder locking, then saw frame is done feed motion under the driving of saw frame cross feed device on sawing machine base, do the sawing perpendicular to 90 ° of directions of axis of workpiece, sawing is to specified size, saw frame retreats into origin position, sawing machine whirligig and locking cylinder unclamp, after rotating to specified angle, stop, sawing machine whirligig and locking cylinder locking, then sawing machine longitudinal moving device drives saw frame to move to the distance and position that distance the first cutter is specified; Saw frame is done feed motion under the driving of saw frame cross feed device on sawing machine base, and by the sawing of specified angle direction, sawing is to specified size, and saw frame retreats into origin position; A face sawing is complete; Fixed supporting seat rotary locking device and drive unit, movable supporting seat rotary locking device are unclamped, workpiece is half-twist under the driving of fixed supporting seat rotary locking device and drive unit, carry out the sawing of next position and axis of workpiece and specified angle, so circulation, to the last the sawing on an inclined-plane is complete.

Claims (9)

1. a spool shaft inclined-plane sawing band special sawing machine, comprise base and be arranged on the sawing machine body on base, described sawing machine body comprises sawing machine base, be arranged on the saw frame on sawing machine base, be arranged on unify saw frame Hydraulic Station and be arranged on cooling system and the electrical system of saw frame one side of main transmission on saw frame, it is characterized in that: described sawing machine base sliding is connected on base, described base is provided with fixed supporting seat and the movable supporting seat that supporting workpiece two ends complement one another, described fixed supporting seat and movable supporting seat are arranged on sawing machine body both sides, the height of fixed supporting seat and movable supporting seat and the sawing height of saw frame match, described sawing machine base is provided with sawing machine whirligig and the locking cylinder of controlling sawing machine rotation, described movable supporting seat is provided with the movable supporting seat rotary locking device of supporting workpiece one end, described fixed supporting seat is provided with fixed supporting seat rotary locking device and the drive unit of the supporting workpiece other end.
2. a kind of spool shaft inclined-plane sawing band special sawing machine according to claim 1, it is characterized in that: described sawing machine whirligig and locking cylinder comprise the rotating base and the locking cylinder that are arranged on sawing machine base, described rotating base is provided with rotating shaft, rotary oil cylinder and rotary encoder, and described rotating shaft is connected with sawing machine base can drive saw frame rotation.
3. a kind of spool shaft inclined-plane sawing band special sawing machine according to claim 2, is characterized in that: described movable supporting seat rotary locking device comprises left end shell, be arranged on left end main shaft in left end shell, be arranged on the top and left end scroll chuck of the left end cooperatively interacting on left end main shaft right-hand member and be arranged on the rotational lock dish on left end main shaft left end.
4. a kind of spool shaft inclined-plane sawing band special sawing machine according to claim 3, is characterized in that: described fixed supporting seat rotary locking device and drive unit comprise right-hand member shell, be arranged on right-hand member main shaft in right-hand member shell, be arranged on the top and right-hand member scroll chuck of the right-hand member cooperatively interacting on right-hand member main shaft left end and be arranged on the electric rotating machine and swing pinion and the encoder that on right-hand member main shaft right-hand member, cooperatively interact.
5. a kind of spool shaft inclined-plane sawing band special sawing machine according to claim 4, it is characterized in that: described movable supporting seat bottom is provided with movable supporting seat locking cylinder, movable supporting seat top is provided with movable supporting seat Hydraulic Station, described base is provided with line slideway, is provided with and controls the movable supporting seat mobile device that movable supporting seat slides on line slideway in described movable supporting seat.
6. a kind of spool shaft inclined-plane sawing band special sawing machine according to claim 5, is characterized in that: described saw frame is provided with the protection saw blade Hydranlic tensioner of saw blade and the saw blade guiding device of belt break protection device and correcting saw blade sawing direction.
7. a kind of spool shaft inclined-plane sawing band special sawing machine according to claim 6, it is characterized in that: between described base and sawing machine base, be provided with the sawing machine longitudinal moving device of controlling the longitudinal sliding motion on base of sawing machine body, between described sawing machine base and saw frame, be provided with the saw frame cross feed device of controlling saw frame transverse shifting on sawing machine base.
8. a kind of spool shaft inclined-plane sawing band special sawing machine according to claim 7, is characterized in that: described base is provided with operating platform, and described operating platform is near sawing machine body.
9. a kind of spool shaft inclined-plane sawing band special sawing machine according to claim 8, is characterized in that: described sawing machine base is provided with stub bar receiving system, and described stub bar receiving system below is provided with chip removal device.
CN201420171584.4U 2014-04-10 2014-04-10 Special-purpose band sawing machine for sawing inclined surface of drum shaft Active CN203804328U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420171584.4U CN203804328U (en) 2014-04-10 2014-04-10 Special-purpose band sawing machine for sawing inclined surface of drum shaft

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420171584.4U CN203804328U (en) 2014-04-10 2014-04-10 Special-purpose band sawing machine for sawing inclined surface of drum shaft

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103934504A (en) * 2014-04-10 2014-07-23 浙江晨龙锯床股份有限公司 Special band sawing machine for sawing drum shaft inclined plane and using method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103934504A (en) * 2014-04-10 2014-07-23 浙江晨龙锯床股份有限公司 Special band sawing machine for sawing drum shaft inclined plane and using method thereof

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