CN203797184U - Pipe connecting component structure - Google Patents
Pipe connecting component structure Download PDFInfo
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- CN203797184U CN203797184U CN201420176727.0U CN201420176727U CN203797184U CN 203797184 U CN203797184 U CN 203797184U CN 201420176727 U CN201420176727 U CN 201420176727U CN 203797184 U CN203797184 U CN 203797184U
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- shape memory
- memory alloy
- strengthening layer
- interface strengthening
- pipe
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- 229910001285 shape-memory alloy Inorganic materials 0.000 claims abstract description 31
- 238000005728 strengthening Methods 0.000 claims abstract description 26
- 239000010410 layer Substances 0.000 claims description 38
- 238000009413 insulation Methods 0.000 claims description 7
- 239000003822 epoxy resin Substances 0.000 claims description 5
- 229920000647 polyepoxide Polymers 0.000 claims description 5
- 239000012790 adhesive layer Substances 0.000 claims description 4
- 239000012784 inorganic fiber Substances 0.000 claims description 4
- 230000008901 benefit Effects 0.000 abstract description 5
- 229910000831 Steel Inorganic materials 0.000 abstract description 4
- 238000007789 sealing Methods 0.000 abstract description 4
- 239000010959 steel Substances 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 7
- 238000005260 corrosion Methods 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000003446 memory effect Effects 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Landscapes
- Protection Of Pipes Against Damage, Friction, And Corrosion (AREA)
Abstract
本实用新型涉及管道连接件的结构,特别是涉及一种适用于形状记忆合金管道接头的管道连接件的结构。它包括被连接管道、橡胶垫环及形状记忆合金管接头,其被连接管道外侧和形状记忆合金管道接头内侧分别设有外界面强化层和内界面强化层;所述的外界面强化层的外部依次还设有橡胶垫环、保温层以及其内侧设有内界面强化层的形状记忆合金管接头。本实用新型能有效的阻止形状记忆合金和钢管之间产生原电池反映,既达到了提高被连接管道与形状记忆合金管道接头之间的密封性能,又可以满足温度变形和地震时必要的延性要求,具有较好的经济效益和社会效益。
The utility model relates to a structure of a pipeline connector, in particular to a structure of a pipeline connector suitable for a shape memory alloy pipeline joint. It includes a connected pipe, a rubber backing ring and a shape memory alloy pipe joint, and the outside of the connected pipe and the inside of the shape memory alloy pipe joint are respectively provided with an outer interface strengthening layer and an inner interface strengthening layer; the outer surface of the outer interface strengthening layer A rubber backing ring, an insulating layer, and a shape memory alloy pipe joint with an internal interface strengthening layer on the inner side are also provided in sequence. The utility model can effectively prevent the original battery reaction between the shape memory alloy and the steel pipe, not only achieves the improvement of the sealing performance between the connected pipe and the shape memory alloy pipe joint, but also meets the necessary ductility requirements during temperature deformation and earthquake , with better economic and social benefits.
Description
技术领域 technical field
本实用新型涉及管道连接件的结构,特别是涉及一种适用于形状记忆合金管道接头的管道连接件的结构。 The utility model relates to a structure of a pipeline connector, in particular to a structure of a pipeline connector suitable for a shape memory alloy pipeline joint.
背景技术 Background technique
目前,管道运输已经成为一种重要的物资运输形式,在国民经济中发挥着不可替代的重要作用。然而,由于各种原因导致的管道结构的泄漏事故经常发生,一旦管道结构失效,将带来巨大的经济损失和人员伤亡,经研究表明:大部分管道的泄漏事故都发生在管道的接口处,主要原因有以下几点:首先,传统的输油、气管道接口多采用焊接的方法,焊接结构有其本身的优越性,但也出现过不少焊接结构破坏事故,说明这种方法本身存在缺陷,而且焊接在明火条件下工作,本身就存在很大安全隐患。其次,油气管线设施的腐蚀问题触目惊心,尤其是在高温、高压下工作的管线焊缝处的腐蚀最为严重。因此要避免或减小管道运输事故的发生,不仅正常的维护和维修是必要的,而且对于管道结构的重要部位——管道接口处要采取必要的措施,采用新型的管道连接方式替代原有的连接方法,可有效避免经济损失。 At present, pipeline transportation has become an important form of material transportation and plays an irreplaceable role in the national economy. However, leakage accidents of the pipeline structure often occur due to various reasons. Once the pipeline structure fails, it will bring huge economic losses and casualties. Research shows that most of the pipeline leakage accidents occur at the interface of the pipeline. The main reasons are as follows: firstly, the traditional oil and gas pipeline joints mostly adopt the welding method. The welded structure has its own advantages, but there have also been many damage accidents of the welded structure, which shows that this method itself has defects. , And welding works under open flame conditions, which itself has great potential safety hazards. Secondly, the corrosion problem of oil and gas pipeline facilities is shocking, especially the corrosion of pipeline welds working under high temperature and high pressure is the most serious. Therefore, to avoid or reduce the occurrence of pipeline transportation accidents, not only normal maintenance and repairs are necessary, but also necessary measures must be taken at the important part of the pipeline structure - the pipeline interface, and a new pipeline connection method should be used to replace the original one. The connection method can effectively avoid economic loss.
形状记忆合金(SMA)这种功能材料因为具有形状记忆效应(SME),可以产生很好的驱动力,这种驱动性能可以被用于管道的连接中。通过控制连接件的温度,使SMA产生一定的相变并导致环向变形,从而将待连接的两部分管道有效地连接在一起。其FeMnSi系SMA由于原材料便宜,机械性能好,热加工容易,相变滞后宽而受到广泛关注。近年来在石油管路和天然气管路中使用廉价铁基形状记忆合金管接头已成为一个研究热点。但现有的铁基形状记忆合金管道接头,都没有综合考虑被连接管道和形状记忆合金管道接头之间界面的保温和密封问题,以及被连接管道的抗震性能。 Shape memory alloy (SMA), a functional material, can generate good driving force because of its shape memory effect (SME), and this driving performance can be used in the connection of pipelines. By controlling the temperature of the connecting piece, the SMA will undergo a certain phase change and lead to circumferential deformation, thereby effectively connecting the two parts of the pipeline to be connected together. Its FeMnSi-based SMA has attracted widespread attention because of its cheap raw materials, good mechanical properties, easy thermal processing, and wide phase transition hysteresis. In recent years, the use of cheap iron-based shape memory alloy pipe joints in oil pipelines and natural gas pipelines has become a research hotspot. However, the existing iron-based shape memory alloy pipe joints do not comprehensively consider the thermal insulation and sealing of the interface between the connected pipe and the shape memory alloy pipe joint, as well as the seismic performance of the connected pipe.
发明内容 Contents of the invention
本实用新型针对上述存在的技术问题,提供一种形状记忆合金-橡胶垫环组合管道连接件,较好的解决了温度变形或地震时必要的延性要求,同时有效的阻止形状记忆合金和钢管之间产生原电池反映,达到了既能保证提高管道接头的紧固力,又能保证管道内部防腐层不被破坏的一种管道连接件的结构。 Aiming at the above-mentioned technical problems, the utility model provides a shape memory alloy-rubber backing ring composite pipe connector, which better solves the necessary ductility requirements during temperature deformation or earthquakes, and effectively prevents the shape memory alloy from forming between the steel pipe and the steel pipe. The galvanic battery reaction is generated in time, and the structure of a pipeline connector can not only ensure the fastening force of the pipeline joint, but also ensure that the internal anti-corrosion layer of the pipeline is not damaged.
为了实现上述目的本实用新型解决技术问题的技术方案是: In order to achieve the above object, the technical solution of the utility model to solve technical problems is:
一种管道连接件的结构,包括被连接管道、橡胶垫环及形状记忆合金管接头,其被连接管道外侧和形状记忆合金管道接头内侧分别设有外界面强化层和内界面强化层;所述的外界面强化层的外部依次还设有橡胶垫环、保温层以及其内侧设有内界面强化层的形状记忆合金管接头。 A structure of a pipe connector, comprising a connected pipe, a rubber backing ring and a shape memory alloy pipe joint, and an outer interface strengthening layer and an inner interface strengthening layer are respectively provided on the outside of the connected pipe and the inside of the shape memory alloy pipe joint; The exterior of the external interface strengthening layer is further provided with a rubber backing ring, an insulation layer and a shape memory alloy pipe joint with an internal interface strengthening layer on its inner side.
所述的外界面强化层和内界面强化层为环氧树脂胶层。 The outer interface strengthening layer and the inner interface strengthening layer are epoxy resin adhesive layers.
所述的保温层为无机纤维层。 The thermal insulation layer is an inorganic fiber layer.
本实用新型与现有技术相比具有下列优点和效果:本实用新型由于采用在被连接管道外侧和形状记忆合金管道接头内侧添加了环氧树脂作为界面强化层,因此被联接管道的密封性能、耐压性能和抗拉拔性能都得到较好的提高;又由于保温层的加入可以保证在对形状记忆合金管接头进行加热的同时,管道内部的防腐层不会被破坏;橡胶垫环的设置不仅可以防止两种不同金属材料的原电池反应,从而降低金属管道的腐蚀速度,同时可以提高被连接管道与形状记忆合金管道接头之间的密封性能,又可以满足温度变形和地震时必要的延性要求,具有较好的经济效益和社会效益。 Compared with the prior art, the utility model has the following advantages and effects: the utility model adopts epoxy resin as an interface strengthening layer on the outside of the connected pipeline and the inside of the shape memory alloy pipeline joint, so the sealing performance of the connected pipeline, Both the pressure resistance and the pull-out resistance have been better improved; and the addition of the insulation layer can ensure that the anti-corrosion layer inside the pipe will not be damaged while the shape memory alloy pipe joint is heated; the setting of the rubber gasket ring It can not only prevent the galvanic reaction of two different metal materials, thereby reducing the corrosion rate of metal pipes, but also improve the sealing performance between the connected pipe and the shape memory alloy pipe joint, and meet the necessary ductility during temperature deformation and earthquake Requirements, with better economic and social benefits.
附图说明 Description of drawings
图1为本实用新型一种管道连接件的结构的立体剖视结构示意图。 Fig. 1 is a three-dimensional cross-sectional schematic diagram of the structure of a pipeline connector of the present invention.
图2为本实用新型图1的横截面剖视结构示意图。 Fig. 2 is a cross-sectional structural schematic diagram of Fig. 1 of the present utility model.
图中:内界面强化层1,形状记忆合金管接头2,保温层3,橡胶垫环4,被连接管道5,外界面强化层6。 In the figure: internal interface reinforcement layer 1, shape memory alloy pipe joint 2, insulation layer 3, rubber gasket 4, connected pipe 5, and external interface reinforcement layer 6.
具体实施方式 Detailed ways
下面结合具体实施例对本实用新型进行进一步详细说明,但本实用新型的保护范围不受具体的实施例所限制,以权利要求书为准。另外,以不违背本实用新型技术方案的前提下,对本实用新型所作的本领域普通技术人员容易实现的任何改动或改变都将落入本实用新型的权利要求范围之内。 The utility model will be further described in detail below in conjunction with specific embodiments, but the protection scope of the utility model is not limited by the specific embodiments, and the claims shall prevail. In addition, on the premise of not violating the technical solution of the utility model, any modification or change made to the utility model that is easily realized by those skilled in the art will fall within the scope of claims of the utility model.
实施例1: Example 1:
如图1、2所示的一种管道连接件的结构,包括被连接管道、橡胶垫环及形状记忆合金管接头,其被连接管道5外侧和形状记忆合金管道接头内侧分别设有外界面强化层6和内界面强化层1;所述的外界面强化层6的外部依次还设有橡胶垫环4、保温层3以及其内侧设有内界面强化层1的形状记忆合金管接头2。所述的外界面强化层6和内界面强化层1为环氧树脂胶层,所述的保温层3为无机纤维层。 The structure of a pipe connector as shown in Figures 1 and 2 includes a connected pipe, a rubber gasket and a shape memory alloy pipe joint, and the outside of the connected pipe 5 and the inside of the shape memory alloy pipe joint are respectively equipped with external interface strengthening layer 6 and inner interface strengthening layer 1; the outside of the outer interface strengthening layer 6 is further provided with a rubber backing ring 4, an insulating layer 3 and a shape memory alloy pipe joint 2 with an inner interface strengthening layer 1 inside. The outer interface strengthening layer 6 and the inner interface strengthening layer 1 are epoxy resin adhesive layers, and the heat preservation layer 3 is an inorganic fiber layer.
本实用新型具体使用时: When the utility model is specifically used:
先将被连接管道5表面进行打磨,然后在被连接管道5外侧和形状记忆合金管道接头2内侧涂上环氧树脂胶层,凝固后形成外界面强化层6和内界面强化层1;然后在被连接管道5的外界面强化层6外侧套上预制好的橡胶垫环4,该橡胶垫环4的内径要小于被连接管的外径;在橡胶垫环4外侧喷涂无机纤维的保温层;将最外层形状记忆管道接头2套入被连接管道5外侧;最后用专用加热器在形状记忆合金管接头5外侧进行加热,保温十分钟后取下加热器,形状记忆合金管接2头因为产生形状记忆效应收缩变形,从而抱紧、固定并连接两根钢管。 First, the surface of the connected pipe 5 is polished, and then an epoxy resin adhesive layer is applied on the outside of the connected pipe 5 and the inside of the shape memory alloy pipe joint 2, and the outer interface strengthening layer 6 and the inner interface strengthening layer 1 are formed after solidification; The outer interface strengthening layer 6 of the connected pipeline 5 is covered with a prefabricated rubber gasket 4, the inner diameter of the rubber gasket 4 is smaller than the outer diameter of the connected pipe; the outer side of the rubber gasket 4 is sprayed with an insulating layer of inorganic fibers; Put the outermost shape memory pipe joint 2 into the outside of the connected pipe 5; finally use a special heater to heat the outside of the shape memory alloy pipe joint 5, take off the heater after ten minutes of heat preservation, and the shape memory alloy pipe joint 2 because The shape memory effect is generated to shrink and deform, thereby hugging, fixing and connecting two steel pipes.
即完成利用形状记忆合金-橡胶垫环组合管道连接件连接两根管道的过程。 That is, the process of connecting two pipelines by using the shape memory alloy-rubber gasket composite pipeline connector is completed.
本实用新型结构合理,易于加工,同时施工过程简单,效果好,实用性强,利于推广应用。 The utility model has the advantages of reasonable structure, easy processing, simple construction process, good effect and strong practicability, and is beneficial to popularization and application.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420176727.0U CN203797184U (en) | 2014-04-14 | 2014-04-14 | Pipe connecting component structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420176727.0U CN203797184U (en) | 2014-04-14 | 2014-04-14 | Pipe connecting component structure |
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| Publication Number | Publication Date |
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| CN203797184U true CN203797184U (en) | 2014-08-27 |
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| CN201420176727.0U Expired - Fee Related CN203797184U (en) | 2014-04-14 | 2014-04-14 | Pipe connecting component structure |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105526440A (en) * | 2016-01-14 | 2016-04-27 | 黄竹磬 | Shape memory alloy pipe connection device |
| CN108679361A (en) * | 2018-06-23 | 2018-10-19 | 沈阳建筑大学 | A kind of pipeline connection repairing equipment |
| EP3290768A4 (en) * | 2015-04-27 | 2018-12-26 | FMC Technologies Do Brasil LTDA | Joint made of shape memory alloy and uses thereof |
-
2014
- 2014-04-14 CN CN201420176727.0U patent/CN203797184U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3290768A4 (en) * | 2015-04-27 | 2018-12-26 | FMC Technologies Do Brasil LTDA | Joint made of shape memory alloy and uses thereof |
| CN105526440A (en) * | 2016-01-14 | 2016-04-27 | 黄竹磬 | Shape memory alloy pipe connection device |
| CN108679361A (en) * | 2018-06-23 | 2018-10-19 | 沈阳建筑大学 | A kind of pipeline connection repairing equipment |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140827 Termination date: 20150414 |
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| EXPY | Termination of patent right or utility model |