CN203792719U - Automatic packaging unit in electronic coil detector - Google Patents

Automatic packaging unit in electronic coil detector Download PDF

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Publication number
CN203792719U
CN203792719U CN201420072013.5U CN201420072013U CN203792719U CN 203792719 U CN203792719 U CN 203792719U CN 201420072013 U CN201420072013 U CN 201420072013U CN 203792719 U CN203792719 U CN 203792719U
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belt
unit
wheel
target workpiece
charging tray
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CN201420072013.5U
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Chinese (zh)
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钱承林
洪雪玉
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Tanac Automation Co Ltd
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Tanac Automation Co Ltd
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Priority to CN201420072013.5U priority Critical patent/CN203792719U/en
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Abstract

The utility model provides an automatic packaging unit in an electronic coil detector and belongs to the technical field of electronic coil detectors. The automatic packaging unit comprises the technical problems that in the prior art, no automatic packaging equipment is available and the like. The automatic packaging unit comprises a bracket I which is respectively provided with a packaging belt wheel which can rotate around the axis, a plastic belt wheel and a product blanking wheel. The bracket I is provided with a hot-press head which can move up and down. The hot-press is connected with a heating structure, the product blanking wheel is connected with a motor VI fixed on the bracket and the product blanking wheel can be driven by the motor VI to rotate, a packaging belt is wound on the packaging belt wheel and a plastic tape is wound on the plastic belt wheel. The product blanking wheel is driven by the motor VI to rotate so as to pull the plastic tape and the packaging belt to move. After automatically packaging the product, the product can be prevented from being damaged.

Description

Automatic packaging unit in a kind of electronic coil test machine
Technical field
The utility model belongs to electronic coil test machine technical field, relates to the automatic packaging unit in a kind of electronic coil test machine.
Background technology
General electronic coil comprises skeleton and magnetic core, has cavity on skeleton, and magnetic core is placed in the cavity on skeleton and positions, and magnetic core and skeleton are made to as a whole follow-up test and the packing of carrying out.
Also skeleton and magnetic core are not carried out to testing electrical property and packing in the market and realize the equipment of automation, generally all adopt and test manually and be packaged as master, or the automation of limited several steps of employing part, all simpler and cruder, automaticity is very low, cannot and international joint, production efficiency is also very low, economic benefit is bad.
That therefore, on market, continues a kind of specialty can carry out the automatic testing electrical property of a plurality of steps and the equipment of packing to electronic coil.
Summary of the invention
The purpose of this utility model is the problems referred to above that exist for existing technology, and the automatic packaging unit in a kind of electronic coil test machine is provided,
The purpose of this utility model can realize by following technical proposal:
Automatic packaging unit in a kind of electronic coil test machine, described automatic packaging unit comprises a support one, on described support one, be respectively equipped with the encapsulation belt wheel that can rotate around the axis, mould belt wheel and finished product blanking wheel, described support one is provided with the thermal head that can move up and down, described thermal head is connected with heating arrangement, described finished product blanking wheel is connected with a motor six being fixed on support one and the former can be driven rotation by the latter, on described encapsulation belt wheel, be wound with packaging belt, described in mould on belt wheel and be wound with and mould band.
Described packaging belt and mould band all through being superimposed under thermal head and at this place, described packaging belt is wound on finished product blanking wheel with the superimposed assembly of moulding band, is also provided with the suction laying mechanism that can draw target workpiece and be transferred to thermal head below on described support one.
Described suction laying mechanism comprises some each and every one power sources, some guide rails and suction nozzle, guide rail is provided with slide block, suction nozzle is fixed on slide block, by power source, drive slide block to move along guide rail, thereby form suction nozzle and vertically draw target workpiece with the movement of horizontal direction, the power source here can be the parts such as motor, cylinder.
Compared with prior art, advantage of the present utility model is as follows: packaging belt is provided with the cavity of arranging one by one, finished product that can drop target workpiece in cavity, the finished product of target workpiece is inhaled laying mechanism in the place ahead of thermal head and is put in cavity, it is superimposed and by hot pressing welding at thermal head place together with moulding band that packaging belt is carrying finished product, mould band by the upper surface sealing of cavity, thereby finished product blanking wheel under the drive of motor six, rotate pull mould band and packaging belt move, after automatic packaging finished product, can prevent that finished product is damaged.
Accompanying drawing explanation
Fig. 1 is the structure top view of this test machine.
Fig. 2 is the structural perspective of this test machine.
Fig. 3 is the structural representation of index dial.
Fig. 4 is the structural representation of feeding unit material.
Fig. 5 is the structure enlarged drawing of A portion in Fig. 4.
Fig. 6 is the structural representation of mount pad one.
Fig. 7 is the structural upright schematic diagram of charging tray transport mechanism.
Fig. 8 is the elevational schematic view of charging tray transport mechanism.
Fig. 9 is the structural representation of testing electrical property unit.
Figure 10 be optical detection unit schematic top plan view.
Figure 11 be optical detection unit schematic side view.
Figure 12 is the three-dimensional structure diagram of circulation material conveying mechanism.
Figure 13 is the top view of circulation material conveying mechanism.
Figure 14 is the schematic perspective view of automatic packaging unit.
Figure 15 is the schematic side view of automatic packaging unit.
Figure 16 is the structural representation that moves material unit.
In figure, 1 frame; 2 index dials; 3 tool stations; 4 sorting feeding units one; 5 sorting blanking unit two; 6, finished product blanking unit; 7 target workpiece;
110 feeding unit materials; 111 bracing frames one; 112 charging trays; 113 transfer passages one; 114 back-up blocks one; 115 little cylinders; 116 pneumatic suction laying mechanisms; 117 charging tray transport mechanisms; 118 empty charging tray mechanisms; 119 Timing Belts; 120 supporting seats; 121 belt wheels; 122 support bars; 123 supporting disks; 124 lifting disks; 125 motors two; 126 screw mandrels; 127 motion bars; 128 suction nozzles one; 129 cylinders one; 130 guide rails one; 131 motors three; 132 bracing frames two; 133 back-moving springs one; 134 connecting rods; 135 back-up blocks two; 136 transfer passages two; 137 mount pads one; 138 grooves; 139 inclined planes; 140 horizontal guide rails; 141 motors one;
201 testing electrical property unit; 202 mount pads two; 203 guide rails three; 204 guide rails four; 205 cylinders two; 206 movable rods; 207 test boards; 208 slide blocks one; 209 slide blocks two; 210 depression bar assemblies; 211 mounting blocks; 212 down-pressed poles; 213 bar-shaped troughs one; 214 back-moving springs two.
301 optical detection units; 302 forward sight cameras; 303 rear view camera; Camera is looked on 304 left sides; Camera is looked on 305 right sides; Camera was looked at 306 ends; 307 detection platform; 308 light compensating lamps; 309 prisms one; 310 prisms two; 311 prisms three;
401 circulation material conveying mechanisms; 402 conveyer belts one; 403 conveyer belts two; 404 motors four; 405 motors five; 406 cylinders three; 407 push rods one; 408 cylinders four; 409 catch one; 410 cylinders five; 411 push rods two; 412 cylinders six; 413 catch two;
501 automatic packaging unit; 502 supports one; 503 encapsulation belt wheels; 504 mould belt wheel; 505 finished product blanking wheels; 506 thermal heads; 507 motors six; 508 packaging belts; 509 mould band; 510 inhale laying mechanism;
601 move material unit; 602 supports two; 603 cylinders seven; 604 upright guide rails; 605 installing plates; 606 motors seven; 607 rotating shafts; 608 turning arms; 609 suction nozzles two;
The specific embodiment
Be below specific embodiments of the invention by reference to the accompanying drawings, technical scheme of the present invention is further described, but the present invention be not limited to these embodiment.
As Fig. 1, shown in Fig. 2 and Fig. 3, test machine comprises frame 1, frame 1 is provided with the index dial 2 that along continuous straight runs can rotate, on index dial 2, edge is circumferentially provided with several successively for the tool station 3 of localizing objects workpiece 7, in frame 1, be provided with successively for target workpiece 7 being delivered to the feeding unit material 110 on tool station 3, for the testing electrical property unit 201 that target workpiece 7 is carried out to Electronic Performance test, for the sorting blanking unit one that the underproof target workpiece 7 of above-mentioned Electronic Performance test result is rejected, for the optical detection unit 301 that target workpiece 7 is carried out to optical detection, for the sorting blanking unit 25 that the underproof target workpiece 7 of above-mentioned optical detection result is rejected, for the automatic packaging unit 501 that the qualified target workpiece 7 of above-mentioned testing result is encapsulated, for the finished product blanking unit 6 that packaged target workpiece 7 is exported, above-mentioned unit is all positioned at a side of index dial 2, and above-mentioned unit is arranged in order along clockwise direction or the counter clockwise direction of index dial 2, in frame 1, be also provided with for by 7 grippings of the target workpiece on tool station 3 and be transferred to and move material unit 601 on optical detection unit 301.
As shown in Fig. 4-Fig. 8, specifically, feeding unit material 110 comprises the some bracing frames 1 that vertically arrange, between each bracing frame 1, be parallel to each other, each bracing frame 1 distributes ringwise and forms in centre can the current transfer passage 1 of supply disk 112, on each bracing frame 1, be equipped with back-up block 1 and stingy cylinder 115, the middle part of back-up block 1 is hinged on bracing frame 1, the piston rod end of the outer end of back-up block 1 and stingy cylinder 115 is hinged, the inner of back-up block 1 extends in transfer passage 1, the axis of the piston rod of stingy cylinder 115 vertically arranges, the piston rod of stingy cylinder 115 can drive back-up block 1 to rotate around pin joint, feeding unit material 110 also comprise for draw target workpiece 7 on charging tray 112 and transfer them to the pneumatic suction laying mechanism 116 of tool station 3 on index dial 2, for charging tray 112 is transferred to the charging tray transport mechanism 117 at sky charging tray mechanism 118 places and for loading the empty charging tray mechanism 118 of empty charging tray 112 from material containing Pan112 mechanism.The object of feeding unit material 110 is target workpiece 7 to be delivered to index dial 2 get on, target workpiece 7 is generally placed in charging tray 112 the most at first, charging tray 112 is larger, a charging tray 112 generally can be placed several to dozens of target workpiece 7, transfer passage 1 is surrounded by a plurality of bracing frames 1, its effect is that supply disk 112 passes through and places, the placement of charging tray 112 also needs to rely on back-up block 1, when stingy cylinder 115 piston rods stretch out, back-up block 1 is level, charging tray 112 can be resisted against the upper surface of back-up block 1 and realize stable placement, when the piston rod of stingy cylinder 115 shrinks, back-up block 1 goes to vertical state around pin joint, charging tray 112 cannot with back-up block 1 against, can only fall down along transfer passage 1, the initial position of charging tray transport mechanism 117 be just arranged on transfer passage 1 under, therefore charging tray 112 just can drop on charging tray transport mechanism 117, then charging tray transport mechanism 117 is outwards carried charging tray 112, in course of conveying, pneumatic suction laying mechanism 116 is drawn and is transferred to tool station 3 by the target workpiece in charging tray 112 7 successively and gets on, until charging tray 112 become empty after, charging tray transport mechanism 117 generally just arrives empty charging tray mechanism 118 places and deposits stack, the characteristic of this feeding unit material 110 is that full charging tray 112 and empty charging tray 112 are separated, conveying limit, limit is drawn and is shifted, adopt the back-up block 1 that can rotate to control the whereabouts of full charging tray 112, realize automation intermittent delivery.
Charging tray transport mechanism 117 comprises horizontal guide rail 140, motor 1, Timing Belt 119 and supporting seat 120, supporting seat 120 is slidably connected on horizontal guide rail 140, motor 1 is fixed on supporting seat 120, the inner side, two ends of horizontal guide rail 140 is respectively equipped with a belt wheel 121, Timing Belt 119 is connected on two belt wheels 121, the output of one of them belt wheel 121 and motor 1 is connected, Timing Belt 119 is connected with supporting seat 120 and can drives supporting seat 120 to move along horizontal guide rail 140, the support bar 122 that is fixed with some vertical distributions on supporting seat 120 and is parallel to each other, the upper end of support bar 122 is fixed with supporting disk 123, the upper surface of supporting disk 123 is provided with lifting disk 124, supporting seat 120 is provided with motor 2 125 and screw mandrel 126, supporting disk 123 is passed also in screw mandrel 126 upper ends and lifting disk 124 is fixed, screw mandrel 126 bottoms and motor 2 125 are connected.The effect of charging tray transport mechanism 117 is to catch the charging tray of whereabouts 112, and realize horizontal feed, it is the basis of carrying that supporting seat 120 is slidably connected on horizontal guide rail 140, the mobile of supporting seat 120 drives the combination by Timing Belt 119 and motor 1 to realize, wherein motor one 141 band movable belt pulleys 121 rotate, belt wheel 121 drives Timing Belt 119 to rotate, and Timing Belt 119 drives supporting seat 120 to move; Motor 2 125 drives screw mandrel 126 to rotate, screw mandrel 126 drives lifting disk 124 vertically to move up and down, when initial position, lifting disk 124 is moved upward to charging tray 112 places, lower surface under the drive of motor 2 125, then back-up block 1 rotates charging tray 112 is fallen, and charging tray 112 drops on lifting disk 124, and lifting disk 124 carrying charging trays 112 fall to supporting disk 123 places, supporting disk 123 is used for supporting elevation dish 124 and charging tray 112, and then supporting seat 120 starts mobile.On supporting disk 123, offer through hole, be equipped with motion bar 127 in through hole, the upper end of motion bar 127 and lifting disk 124 are connected, and on supporting seat 120, are fixed with guide pin bushing, and the lower end of motion bar 127 is plugged in guide pin bushing and both are matched in clearance.The effect of motion bar 127 is guiding, and the guide pin bushing in motion bar 127 and through hole coordinates, and realizes guiding.
Pneumatic suction laying mechanism 116 comprises suction nozzle 1, cylinder 1 and guide rail 1, guide rail 1 is fixed in frame 1, the piston rod of suction nozzle 1 and cylinder 1 is connected, the cylinder body of cylinder 1 is slidably connected on guide rail 1, is provided with the motor 3 131 that can drive cylinder 1 to slide along guide rail 1 by drive mechanism between cylinder 1 and guide rail 1.The drive mechanism here can be the combination of common rack and pinion, also can be the combination of leading screw and swivel nut, general guide rail 1 is horizontally disposed with or vertically arranges, the flexible of the piston rod of cylinder 1 can drive suction nozzle one 128 translations, suction nozzle 1 can be from supporting disk 123 the interior absorption target workpiece 7 of charging tray 112, in general, when charging tray 112 is by horizontal feed, realize synchronous absorption, until the target workpiece 7 in charging tray 112, drawn after light, empty charging tray 112 moves to sky charging tray mechanism 118 places.Empty charging tray mechanism 118 comprises the some bracing frames 2 132 that vertically arrange, mount pad 1, back-moving spring 1, connecting rod 134 and back-up block 2 135, between each bracing frame 2 132, be parallel to each other, each bracing frame 2 132 distributes ringwise and forms in centre can the current transfer passage 2 136 of supply disk 112, on every bracing frame 2 132, be installed with a mount pad 1, the sidepiece of mount pad 1 offers the groove 138 of along continuous straight runs, groove 138 runs through upper surface and the lower surface of mount pad 1, the medial surface of groove 138 is fixed with the connecting rod 134 of a level, on back-up block 2 135, offer the through hole of along continuous straight runs, this back-up block 2 135 is socketed on connecting rod 134 by through hole, back-moving spring 1 is stage clip and is socketed on connecting rod 134, one end of back-moving spring 1 is resisted against on the side of back-up block 2 135 and its other end is resisted against on the medial surface of groove 138, the upper surface of back-up block 2 135 is that horizontal plane and its lower surface are inclined plane 139, and when being subject to active force upwards, inclined plane 139 can make back-up block 2 135 to groove 138 side shiftings compression reseting spring 1.The effect of empty charging tray mechanism 118 is to load empty charging tray 112, supporting seat 120 be movable to transfer passage 2 136 under, lifting disk 124 upwards rises upwards to be carried empty charging tray 112, charging tray 112 upwards top is pressed inclined plane 139, exerted pressure in inclined plane 139, inclined plane 139 is decomposed into the thrust of level in mutually by the part that upwards pressure, promote back-up block 2 135 to groove 138 side shiftings, back-up block 2 135 outwards moves and compression reseting spring 1 relative to transfer passage 2 136 along connecting rod 134, so, when back-up block 2 135 moves to predeterminated position, can make charging tray 112 pass through, after band charging tray 112 passes through, the elastic force of back-moving spring 1 outwards resets back-up block 2 135, because the upper surface of back-up block 2 135 is that plane can support charging tray 112, one can manage to scramble up but find it difficult to get down to make like this charging tray 112 of having leisure, so, empty charging tray 112 can be in the interior accumulative total of transfer passage 2 136, can be disposable removed after full.
As shown in Figure 9, furthermore, testing electrical property unit 201 comprises mount pad 2 202, guide rail 3 203, guide rail 4 204, cylinder 2 205, a pair of movable rod 206 and test board 207, mount pad 2 202 is fixed in frame 1 and is positioned at index dial 2 one sides, guide rail 3 203 and guide rail 4 204 all vertically distribute and are all fixed on mount pad 2 202, on guide rail 3 203, slidably connect slide block 1, on guide rail 4 204, slidably connect slide block 2 209, the piston rod along continuous straight runs setting of cylinder 2 205 and the cylinder body of this cylinder 2 205 are fixed on mount pad 2 202, the rear end of a pair of movable rod 206 is all hinged on the leading section of piston rod and shares a jointed shaft, when moving, piston rod can make this movable rod 206 be done in opposite directions in vertical plane or relatively swing, this is hinged on respectively on slide block 1 and slide block 2 209 front end of movable rod 206, on slide block 1, be connected with depression bar assembly 210, the test board 207 being fixed with on slide block 2 209, and this test board 207 is provided with the detection components for detection of target workpiece 7 Electronic Performances.Detection components technology generally can be overvoltage tolerance and detects, resistance detection, number of turn detection etc., target workpiece 7 is placed on test board 207, need depression bar assembly 210 to press down target workpiece 7 is pushed down to location, when cylinder 2 205 shrinks, piston rod pulls out two movable rods 206, two movable rods 206 relatively move centered by pin joint, both angles are diminished, slide block 1 and slide block 2 209 relatively move under the drive of movable rod 206, target workpiece 7 on depression bar assembly 210 and test board 207 is leant, thereby form, compress location, this structure only needs a cylinder just can realize driving, save the energy, movable rod 206 designs are ingenious, can relatively move, therefore, the speed that presses down of depression bar assembly 210 reaches double effect.Press down assembly and comprise mounting blocks 211, the rear end of mounting blocks 211 is fixed on slide block 1, the front portion of mounting blocks 211 offers the through hole that vertically runs through both ends of the surface, in through hole, be plugged with a down-pressed pole 212, the sidepiece of mounting blocks 211 offers the bar-shaped trough 1 that runs through through hole and two sides, on depression bar, be socketed with a back-moving spring 2 214, the upper end of this back-moving spring 2 214 and depression bar axial location, the lower end abutment of back-moving spring 2 214 is on the bottom surface of bar-shaped trough 1.Be provided with bar-shaped trough 1 back-moving spring 2 214 can be installed easily, the two ends of back-moving spring 2 214 can be resisted against in the both ends of the surface of bar-shaped trough 1, form spacing, be provided with after back-moving spring 2 214, down-pressed pole 212 has buffer capacity, realize the Elastic Contact of down-pressed pole 212 bottoms and target workpiece 7, prevent that target workpiece 7 from being damaged by pressure.
As shown in Figure 10-11, furthermore, optical detection unit 301 comprises forward sight camera 302, rear view camera 303, camera 304 is looked on a left side, camera 305 is looked on the right side, camera 306 is looked at the end, detection platform 307 and light compensating lamp 308, detection platform 307 is for drop target workpiece 7, a left side is separately positioned on the left and right sides of detection platform 307 and the workpiece 7 that can aim at the mark depending on camera 304 and the right side depending on camera 305, light compensating lamp 308 is arranged on the top of detection platform 307 and the workpiece 7 that can aim at the mark, forward sight camera 302 and rear view camera 303 are for detection of leading flank and the trailing flank of target workpiece 7, camera 306 is looked for detection of the bottom surface of target workpiece 7 in the end.In all directions, all arrange after camera, can carry out optical detection to each position of target workpiece 7, improve the correctness of the result detecting, light compensating lamp 308 can throw light on to target workpiece 7, can make it in the bad place of light, detect.Optical detection unit 301 also comprises equal 45 ° of prisms that are obliquely installed 1, prism 2 310 and prism 3 311, prism 1 is arranged on the place ahead of detection platform 307, prism 2 310 is arranged on the rear of detection platform 307, prism 3 311 is arranged on the below of detection platform 307, forward sight camera 302 is arranged on left front or the right front of detection platform 307 and be arranged in parallel depending on camera 304 with a left side, the alignment lens prism 1 of forward sight camera 302 and this prism 1 can be by the light reflection of the leading flank of target workpiece 7 to the camera lenses of forward sight camera 302, rear view camera 303 is arranged on left back or the right back of detection platform 307 and be arranged in parallel depending on camera 304 with a left side, the alignment lens prism 2 310 of rear view camera 303 and this prism 2 310 can be by the light reflection of the trailing flank of target workpiece 7 to the camera lenses of rear view camera 303, the end, is arranged on lower left or the lower right of detection platform 307 and be arranged in parallel depending on camera 304 with a left side depending on camera 306, the end, can be looked the light reflection of the bottom surface of target workpiece 7 end of in the camera lens of camera 306 depending on alignment lens prism 3 311 and this prism 3 311 of camera 306.Be provided with after three prisms, can look at the reflection ray end of in the camera lens of camera 306, forward sight camera 302 and rear view camera 303, can change the position of three cameras like this, improve the utilization rate in space, because the complicated structure of whole machine, spatial distribution is restricted, and space hold is more little more beneficial.
As shown in Figure 12-13, furthermore, in frame 1, be also provided with circulation material conveying mechanism 401, circulation material conveying mechanism 401 is arranged between index dial 2 and automatic packaging unit 501, circulation material conveying mechanism 401 comprises conveyer belt 1 and the conveyer belt 2 403 that is parallel to each other and is arranged side by side, conveyer belt 1 drives by motor 4 404, conveyer belt 2 403 drives by motor 5 405, and the throughput direction of conveyer belt 1 and conveyer belt 2 403 is contrary, the inner of conveyer belt 1 is provided with cylinder 3 406, push rod 1, cylinder 4 408 and catch 1, the piston rod of cylinder 3 406 and push rod 1 are coaxially fixing, the piston rod end of catch 1 and cylinder 4 408 is fixed, cylinder 3 406 and cylinder 4 408 are fixed in frame 1, the axis direction of push rod 1 is perpendicular to the throughput direction of conveyer belt 1, when outwards extending, the piston rod of cylinder 3 406 can drive push rod 1 that the target workpiece on conveyer belt 17 is pushed on conveyer belt 2 403, when outwards extending, the piston rod of cylinder 4 408 can drive catch 1 that the target workpiece on conveyer belt 2 403 7 is stopped, the outer end of conveyer belt 1 is provided with cylinder 5 410, push rod 2 411, cylinder 6 412 and catch 2 413, the piston rod of cylinder 5 410 and push rod 2 411 are coaxially fixing, the piston rod end of catch 2 413 and cylinder 6 412 is fixed, cylinder 5 410 and cylinder 6 412 are fixed in frame 1, the axis direction of push rod 2 411 is perpendicular to the throughput direction of conveyer belt 1, when outwards extending, the piston rod of cylinder 5 410 can drive push rod 2 411 that the target workpiece on conveyer belt 2 403 7 is pushed on conveyer belt 1, when outwards extending, the piston rod of cylinder 6 412 can drive catch 1 that the target workpiece on conveyer belt 17 is stopped.The effect of circulation material conveying mechanism 401 is to realize circulation material conveying, thereby can be in its both sides distribution finished product blanking unit 6, at its end, automatic packaging unit 501 is set, wherein, parallel being arranged side by side of conveyer belt 1 and conveyer belt 2 403 can be saved spatial distribution, facilitate the action of push rod 1 and push rod 2 411, when target workpiece 7 enters after conveyer belt 1, conveyer belt 1 is delivered to end, by cylinder 5 410, driving push rod 2 411 to extend is pushed into target workpiece 7 on conveyer belt 2 403, cylinder 6 412 drives catch 2 413 that target workpiece 7 is blocked, after Preset Time or after being controlled instruction, let pass, conveyer belt 2 403 is oppositely carried it, after end, by cylinder 3 406, drive push rod 1 that target workpiece 7 is pushed in conveyer belt 1, cylinder 4 408 drives catch 1 that target workpiece 7 is blocked, after Preset Time or after being controlled instruction, let pass, form interrupted output, so just making target workpiece 7 between conveyer belt 1 and conveyer belt 2 403, form circulation intermittently carries, can facilitate finished product blanking unit 6 and automatic packaging unit 501 capture and put into.
As shown in Figure 14-15, furthermore, automatic packaging unit 501 comprises a support 1, on support 1, be respectively equipped with the packaging belt 508 that can rotate around the axis and take turns 503, mould and be with 509 to take turns 504 and finished product blanking wheel 505, support 1 is provided with the thermal head 506 that can move up and down, thermal head 506 is connected with heating arrangement, finished product blanking wheel 505 is connected with a motor 6 507 being fixed on support 1 and the former can be driven rotation by the latter, packaging belt 508 is taken turns and on 503, is wound with packaging belt 508, mould and be with 509 to take turns to be wound with to mould on 504 and be with 509, packaging belt 508 and moulding with 509 all through being superimposed under thermal head 506 and at this place, packaging belt 508 and the superimposed assembly of moulding with 509 are wound on finished product blanking wheel 505, on support 1, be also provided with the suction laying mechanism 510 that can draw target workpiece 7 and be transferred to thermal head 506 belows.Packaging belt 508 is provided with the cavity of arranging one by one, finished product that can drop target workpiece 7 in cavity, the finished product of target workpiece 7 is inhaled laying mechanism 510 in the place ahead of thermal head 506 and is put in cavity, packaging belt 508 carrying finished product with mould together with being with 509 superimposed and by hot pressing welding at thermal head 506 places, mould with 509 sealings of the upper surface by cavity, thereby finished product blanking wheel 505 under the drive of motor 6 507, rotate pull mould be with 509 and packaging belt 508 move, after automatic packaging finished product, can prevent that finished product is damaged.
As shown in figure 16, furthermore, move material unit 601 and comprise support 2 602, cylinder 7 603, upright guide rail 604, installing plate 605, motor 7 606, rotating shaft 607, turning arm 608 and two suction nozzles 2 609, support 2 602 is fixed in frame 1, upright guide rail 604 is fixed on support 2 602, installing plate 605 is slidably connected on upright guide rail 604, horizontal air cylinder 7 603 is fixed on support 2 602 and its piston rod and installing plate 605 are connected, motor 7 606 is fixed on installing plate 605, the output of rotating shaft 607 upper ends and motor 7 606 is connected, these rotating shaft 607 lower ends and turning arm 608 center are connected, the axis of rotating shaft 607 vertically arranges, turning arm 608 along continuous straight runs settings, two suction nozzles 2 609 are connected on the end, two of left and right of turning arm 608 and take turning arm 608 center and are symmetric as symmetry axis.The effect that moves material unit 601 is that the target workpiece on index dial 27 is moved to optical detection unit 301 places, wherein, installing plate 605 and upright guide rail 604 form vertical slide mechanism, the effect of cylinder 7 603 is that drive installation plate 605 moves, motor 7 606 can drive turning arm 608 to rotate 180 °, two suction nozzles 2 609 can a target workpiece 7 of drawing on index dial 2, certified products of drawing after optical detection, can realize synchronous exchange, only need Rotate 180 ° just can exchange once, speed is fast, and efficiency is high.
Specifically, sorting blanking unit one, sorting blanking unit and finished product blanking unit 6 include some each and every one power sources, some guide rails and suction nozzle, guide rail is provided with slide block, suction nozzle is fixed on slide block, by power source, drive slide block to move along guide rail, thereby form suction nozzle and vertically draw target workpiece 7 with the movement of horizontal direction, the power source here can be the parts such as motor, cylinder.
Its principle is as follows: first statement, the application's target workpiece 7 fingers be exactly the electronic coil of saying in background technology and the application's theme.This machine adopts index dial 2 as the mechanisms that carry, and on index dial 2, along circumferentially a plurality of tool stations 3 being set, tool station 3 is a kind of positioning equipments, can be by target workpiece 7 mounted thereto and position.Material loading, detection and blanking endlessly when index dial 2 rotates like this, realizes automatic annular and carries, and compares rectilinear conveying, compacter in structure, does not take up space.Feeding unit material 110 is realized automatic charging, the electrical detection that testing electrical property unit 201 is realized electronic coil, electrical detection can comprise that overvoltage detection, resistance test, the number of turns are than test and inductance measurement etc., after these electrical detection, electronic coil is met the requirements from electricity, then by sorting blanking unit one, carry out primary screening and discharge defective products.Certified products will be fed forward in the tool station 3 that continue to be placed on index dial 2, by moving material unit 601, the non-defective unit on tool station 3 is delivered to optical detection unit 301 places, move the function that material unit 601 is general and capture exactly mobile putting down, the concrete mode realizing has a variety of, it can be manipulator etc., by optical detection unit 301, carry out magnetic test coil terminal coplanarity again, generally by the industrial camera mode such as take pictures, realize detection, the bad words of coil and terminal coplanarity can affect quality, by sorting blanking unit 25, carry out programmed screening and discharge defective products.Then automatic packaging unit 501 is encapsulated in certified products packaging belt 508 and moulds and be with in 509, finally by finished product blanking unit 6, packaged finished product is taken out.The parts of this test machine are a lot, substantially can realize the testing procedure of an electronic coil and last packaging step, by unit successively completing steps, this depends on a unit in correct the putting in order of index dial 2 one sides, the automaticity of this test machine is quite high, highly efficient in productivity, be generally artificial tens times, there is great economic benefit.
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various modifications or supplement or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present invention or surmount the defined scope of appended claims.

Claims (2)

1. the automatic packaging unit in an electronic coil test machine, it is characterized in that, described automatic packaging unit (501) comprises a support one (502), on described support one (502), be respectively equipped with the encapsulation belt wheel (503) that can rotate around the axis, mould belt wheel (504) and finished product blanking wheel (505), described support one (502) is provided with the thermal head (506) that can move up and down, described thermal head (506) is connected with heating arrangement, described finished product blanking wheel (505) is connected with a motor six (507) being fixed on support one (502) and the former can be driven rotation by the latter, on described encapsulation belt wheel (503), be wound with packaging belt (508), described moulding on belt wheel (504) is wound with and moulds band (509).
2. the automatic packaging unit in a kind of electronic coil test machine according to claim 1, it is characterized in that, described packaging belt (508) and mould band (509) all pass through thermal head (506) under and at this place, can be superimposed, it is upper that described packaging belt (508) and the superimposed assembly of moulding band (509) are wound on finished product blanking wheel (505), is also provided with the suction laying mechanism (510) that can draw target workpiece (7) and be transferred to thermal head (506) below on described support one (502).
CN201420072013.5U 2014-02-19 2014-02-19 Automatic packaging unit in electronic coil detector Active CN203792719U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103817928A (en) * 2014-02-19 2014-05-28 浙江田中精机股份有限公司 Automatic packaging unit in electronic coil testing machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103817928A (en) * 2014-02-19 2014-05-28 浙江田中精机股份有限公司 Automatic packaging unit in electronic coil testing machine
CN103817928B (en) * 2014-02-19 2017-10-10 浙江田中精机股份有限公司 A kind of automatic packaging unit in electronic coil test machine

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