CN203790944U - Witherite and barium sulfide continuous acidolysis reactor - Google Patents

Witherite and barium sulfide continuous acidolysis reactor Download PDF

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Publication number
CN203790944U
CN203790944U CN201420172543.7U CN201420172543U CN203790944U CN 203790944 U CN203790944 U CN 203790944U CN 201420172543 U CN201420172543 U CN 201420172543U CN 203790944 U CN203790944 U CN 203790944U
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reactor
pipeline
stirring
witherite
hydrochloric acid
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叶宇玲
刘富丛
杨虎
颜杰
颜超
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Sichuan Foreign Exchange Chemical Industry Science Co Ltd
Sichuan University of Science and Engineering
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Sichuan Foreign Exchange Chemical Industry Science Co Ltd
Sichuan University of Science and Engineering
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Abstract

本实用新型公开了一种毒重石、硫化钡连续酸解反应器,解决了反应时间长、生产效率低下,难分离悬浮物多的问题。它包括内反应器、外反应器、盐酸管道、料浆管道、气体管道以及搅拌装置;内反应器置于外反应器中,内反应器的底部设置有与外反应器相通的物料出口;盐酸管道、料浆管道以及气体管道均一端伸入内反应器内部,另一端伸出外反应器顶部;在外反应器侧壁上设置有物料溢出口。本实用新型提供的毒重石、硫化钡连续酸解反应器,通过内反应器、外反应器、盐酸管道、料浆管道、气体管道以及搅拌装置的配合,具有结构简单、操作控制方便的特点;而且具有投资省、生产效率高、酸解料桨难分离悬浮物少、分离酸渣易洗涤、含湿量低、收率高的优点。

The utility model discloses a witherite and barium sulfide continuous acid hydrolysis reactor, which solves the problems of long reaction time, low production efficiency and difficult separation of suspended matter. It includes inner reactor, outer reactor, hydrochloric acid pipeline, slurry pipeline, gas pipeline and stirring device; the inner reactor is placed in the outer reactor, and the bottom of the inner reactor is provided with a material outlet communicating with the outer reactor; the hydrochloric acid One end of the pipeline, slurry pipeline and gas pipeline extends into the interior of the inner reactor, and the other end extends out of the top of the outer reactor; a material overflow port is arranged on the side wall of the outer reactor. The witherite and barium sulfide continuous acidolysis reactor provided by the utility model has the characteristics of simple structure and convenient operation and control through the cooperation of inner reactor, outer reactor, hydrochloric acid pipeline, slurry pipeline, gas pipeline and stirring device; Moreover, it has the advantages of low investment, high production efficiency, difficult separation of acid hydrolysis paddle with less suspended matter, easy washing of separated acid slag, low moisture content and high yield.

Description

毒重石、硫化钡连续酸解反应器Witherite and barium sulfide continuous acid hydrolysis reactor

技术领域technical field

本实用新型涉及一种化工设备,尤其是一种应用于毒重石、硫化钡酸解反应,缩短氯化钡生产时间,提高生产效率及产品获得率的毒重石、硫化钡连续酸解反应器。当然,也可以推广应用于其他矿石的酸解反应中。The utility model relates to chemical equipment, in particular to a witherite and barium sulfide continuous acid hydrolysis reactor which is applied to witherite and barium sulfide acid hydrolysis reaction, shortens the production time of barium chloride, and improves production efficiency and product acquisition rate. Of course, it can also be applied to the acid hydrolysis reaction of other ores.

背景技术Background technique

氯化钡是一种重要的化工原料,毒重石盐酸酸解法和硫化钡盐酸酸解法为制备氯化钡的主要生产方法。现有生产方法是利用间歇酸解工艺,存在的主要问题为反应时间长,设备体积大,操作复杂,生产效率低,后工序处理难度大,产品损失高等工艺缺陷。每批物料投入后,需待反应完毕出料完成后才能进行下一批料的投入。如此间断进行,投料过程复杂、机械重复,出料过程繁琐,不利于后续的料浆除杂步骤。另一方面,由于间歇方式耗时长,在单位时间产能一定的情况下,间歇反应器所需的反应体积更大,对搅拌装置的要求提高,因为当搅拌转速固定时体积的增大就意味着物料的湍流强度降低,当湍流强度降低时,可能会出现物料搅拌死角,导致反应时间延长、反应不完全、甚至有晶体析出的现象。Barium chloride is an important chemical raw material. Witherite hydrochloric acid acid hydrolysis and barium sulfide hydrochloric acid acid hydrolysis are the main production methods for preparing barium chloride. The existing production method utilizes the intermittent acid hydrolysis process, and the main problems are long reaction time, large equipment volume, complex operation, low production efficiency, difficult post-process treatment, high product loss and other process defects. After each batch of material is put in, the next batch of material can only be put in after the reaction is completed and the material is discharged. If it is carried out intermittently, the feeding process is complicated, mechanically repeated, and the discharging process is cumbersome, which is not conducive to the subsequent step of removing impurities from the slurry. On the other hand, due to the long time-consuming of the batch mode, under the condition of constant production capacity per unit time, the reaction volume required by the batch reactor is larger, and the requirements for the stirring device are increased, because when the stirring speed is fixed, the volume increase means that The turbulence intensity of the material is reduced. When the turbulence intensity is reduced, there may be a dead angle in the material stirring, resulting in prolonged reaction time, incomplete reaction, and even crystal precipitation.

实用新型内容Utility model content

为了克服上述所存在的技术缺陷,本实用新型的目的是:提供一种缩短氯化钡生产时间,提高生产效率的毒重石、硫化钡连续酸解反应器。In order to overcome the above-mentioned technical defects, the purpose of this utility model is to provide a continuous acid hydrolysis reactor for witherite and barium sulfide that shortens the production time of barium chloride and improves production efficiency.

为了达到上述目的,本实用新型通过以下技术方案实现:毒重石、硫化钡连续酸解反应器,包括内反应器、外反应器、盐酸管道、料浆管道、气体管道以及搅拌装置;所述的内反应器置于外反应器中,该内反应器的上部通过内反应器支架与外反应器的上部固定连接,内反应器的底部设置有与外反应器相通的物料出口;所述的盐酸管道、料浆管道以及气体管道均一端伸入内反应器内部,另一端伸出外反应器顶部;在所述的外反应器侧壁上设置有物料溢出口。In order to achieve the above object, the utility model is realized through the following technical solutions: witherite, barium sulfide continuous acidolysis reactor, including inner reactor, outer reactor, hydrochloric acid pipeline, slurry pipeline, gas pipeline and stirring device; The inner reactor is placed in the outer reactor, the upper part of the inner reactor is fixedly connected with the upper part of the outer reactor through the inner reactor bracket, and the bottom of the inner reactor is provided with a material outlet communicating with the outer reactor; the hydrochloric acid One end of the pipeline, the slurry pipeline and the gas pipeline extend into the interior of the inner reactor, and the other end extends out of the top of the outer reactor; a material overflow port is arranged on the side wall of the outer reactor.

所述的搅拌装置包括搅拌电机、搅拌柱,所述的搅拌电机置于外反应器外部上方,所述的搅拌柱一端与搅拌电机的转轴连接,另一端伸入内反应器且从物料出口伸出;在该搅拌柱上设置有分别位于物料出口两侧的内搅拌桨和外搅拌桨。The stirring device includes a stirring motor and a stirring column. The stirring motor is placed above the exterior of the external reactor. One end of the stirring column is connected to the rotating shaft of the stirring motor, and the other end extends into the internal reactor and extends from the material outlet. Out; the stirring column is provided with an inner stirring paddle and an outer stirring paddle respectively located on both sides of the material outlet.

所述的盐酸管道伸入内反应器的一端靠近内反应器的底部,所述的料浆管道伸入内反应器的一端和气体管道伸入内反应器的一端均靠近内反应器的顶部。The end of the hydrochloric acid pipeline extending into the inner reactor is close to the bottom of the inner reactor, the end of the slurry pipeline extending into the inner reactor and the end of the gas pipeline extending into the inner reactor are both close to the top of the inner reactor.

所述的物料溢出口设置于外反应器侧壁的三分之二高度处。The material overflow port is set at two thirds of the height of the side wall of the outer reactor.

本实用新型的有益效果是:本实用新型提供的毒重石、硫化钡连续酸解反应器,通过内反应器、外反应器、盐酸管道、料浆管道、气体管道以及搅拌装置的配合,具有结构简单、操作方便的特点,而且相比原有的间歇方式,具有反应时间短、生产效率高的优点;使用时,料浆从料浆管道输入内反应器,盐酸从盐酸管道输入内反应器,在搅拌装置的作用下,料浆与盐酸充分混合反应,初步反应后的物料经内反应器底部的物料出口流出到达外反应器中继续反应,产生的气体经气体管道排出,物料在外反应器充分反应后经物料溢出口溢流至下一工段,相当方便。由于所述的搅拌装置包括搅拌电机、搅拌柱,所述的搅拌电机置于外反应器外部上方,所述的搅拌柱一端与搅拌电机的转轴连接,另一端伸入内反应器且从物料出口伸出;在该搅拌柱上设置有分别位于物料出口两侧的内搅拌桨和外搅拌桨;分别对内反应器中的物料和外反应器中的物料进行搅拌,使反应充分且迅速,提高了生产效率。由于所述的盐酸管道伸入内反应器的一端靠近内反应器的底部,所述的料浆管道伸入内反应器的一端和气体管道伸入内反应器的一端均靠近内反应器的顶部;不仅减少了盐酸的挥发,而且防止了料浆堵塞。The beneficial effects of the utility model are: the witherite and barium sulfide continuous acidolysis reactor provided by the utility model has a structural It is simple and easy to operate, and compared with the original batch method, it has the advantages of short reaction time and high production efficiency; when in use, the slurry is input into the internal reactor from the slurry pipeline, and the hydrochloric acid is input from the hydrochloric acid pipeline into the internal reactor. Under the action of the stirring device, the slurry and hydrochloric acid are fully mixed and reacted, and the materials after the preliminary reaction flow out through the material outlet at the bottom of the inner reactor to the outer reactor to continue the reaction. After the reaction, the material overflows to the next section through the material overflow port, which is quite convenient. Since the stirring device includes a stirring motor and a stirring column, the stirring motor is placed above the outside of the external reactor, and one end of the stirring column is connected to the rotating shaft of the stirring motor, and the other end extends into the internal reactor and passes through the material outlet. protruding; the stirring column is provided with an inner stirring paddle and an outer stirring paddle respectively located on both sides of the material outlet; respectively stirring the material in the inner reactor and the material in the outer reactor, so that the reaction is sufficient and rapid, improving production efficiency. Since the end of the hydrochloric acid pipeline stretching into the inner reactor is close to the bottom of the inner reactor, the end of the slurry pipeline extending into the inner reactor and the end of the gas pipeline extending into the inner reactor are all close to the top of the inner reactor ; Not only reduces the volatilization of hydrochloric acid, but also prevents the slurry from clogging.

附图说明Description of drawings

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2为图1中A-A的截面示意图;Fig. 2 is a schematic cross-sectional view of A-A in Fig. 1;

图中,1—内反应器,2—外反应器,3—盐酸管道,4—料浆管道,5—搅拌电机,6—气体管道,7—内反应器支架,8—物料溢出口,9—搅拌柱,10—内搅拌桨,11—外搅拌桨。In the figure, 1—inner reactor, 2—outer reactor, 3—hydrochloric acid pipeline, 4—slurry pipeline, 5—stirring motor, 6—gas pipeline, 7—inner reactor support, 8—material overflow port, 9 —stirring column, 10—inner stirring paddle, 11—outer stirring paddle.

具体实施方式Detailed ways

下面结合附图对本实用新型作进一步的说明,但本实用新型的保护范围不限于以下所述。The utility model will be further described below in conjunction with the accompanying drawings, but the protection scope of the utility model is not limited to the following description.

如图1、图2所示,本实用新型的毒重石、硫化钡连续酸解反应器,包括内反应器1、外反应器2、盐酸管道3、料浆管道4、气体管道6以及搅拌装置;所述的内反应器1置于外反应器2中,该内反应器1的上部通过内反应器支架7与外反应器2的上部固定连接,内反应器1的底部设置有与外反应器2相通的物料出口;所述的盐酸管道3、料浆管道4以及气体管道6均一端伸入内反应器1内部,另一端伸出外反应器2顶部;在所述的外反应器2侧壁上设置有物料溢出口8。本实用新型提供的毒重石、硫化钡连续酸解反应器,通过内反应器1、外反应器2、盐酸管道3、料浆管道4、气体管道6以及搅拌装置的配合,具有结构简单的特点,而且相比原有的间歇方式,具有反应时间短、生产效率高的优点;使用时,料浆从料浆管道4输入内反应器1,盐酸从盐酸管道3输入内反应器1,在搅拌装置的作用下,料浆与盐酸充分混合反应,初步反应后的物料经内反应器1底部的物料出口流出到达外反应器2中继续反应,产生的气体经气体管道6排出,物料在外反应器2充分反应后经物料溢出口8溢流至下一工段,操作相当方便。As shown in Fig. 1 and Fig. 2, witherite and barium sulfide continuous acidolysis reactor of the present utility model comprise inner reactor 1, outer reactor 2, hydrochloric acid pipeline 3, slurry pipeline 4, gas pipeline 6 and stirring device ; The internal reactor 1 is placed in the external reactor 2, the top of the internal reactor 1 is fixedly connected with the top of the external reactor 2 by the internal reactor support 7, and the bottom of the internal reactor 1 is provided with an external reaction The material outlet connected to the reactor 2; the uniform end of the hydrochloric acid pipeline 3, the slurry pipeline 4 and the gas pipeline 6 stretches into the inner reactor 1, and the other end stretches out from the top of the outer reactor 2; on the side of the outer reactor 2 A material overflow port 8 is provided on the wall. The witherite and barium sulfide continuous acidolysis reactor provided by the utility model has the characteristics of simple structure through the cooperation of the inner reactor 1, the outer reactor 2, the hydrochloric acid pipeline 3, the slurry pipeline 4, the gas pipeline 6 and the stirring device. , and compared with the original batch mode, it has the advantages of short reaction time and high production efficiency; when in use, the slurry is input into the inner reactor 1 from the slurry pipeline 4, and the hydrochloric acid is input into the inner reactor 1 from the hydrochloric acid pipeline 3, and the stirring Under the action of the device, the slurry and hydrochloric acid are fully mixed and reacted. The material after the preliminary reaction flows out through the material outlet at the bottom of the inner reactor 1 and reaches the outer reactor 2 to continue the reaction. The gas generated is discharged through the gas pipeline 6, and the material is discharged in the outer reactor. 2. After fully reacting, it overflows to the next section through the material overflow port 8, and the operation is quite convenient.

值得注意的是,上述的搅拌装置可以是内置在内反应器1中的搅拌叶轮,也可以是机械式的手动搅拌桨,但是这些方式存在安装维护比方便、费时费力等缺点,因此作为优选的方式是所述的搅拌装置包括搅拌电机5、搅拌柱9,所述的搅拌电机5置于外反应器2外部上方,所述的搅拌柱9一端与搅拌电机5的转轴连接,另一端伸入内反应器1且从物料出口伸出;在该搅拌柱9上设置有分别位于物料出口两侧的内搅拌桨10和外搅拌桨11;分别对内反应器1中的物料和外反应器2中的物料进行搅拌,使反应充分且迅速,提高了生产效率。而且电机设置在外反应器2外部上方,不易受到反应原料的影响,减小了安全隐患。It is worth noting that the above-mentioned stirring device can be a stirring impeller built into the internal reactor 1, or a mechanical manual stirring paddle, but these methods have disadvantages such as convenient installation and maintenance, time-consuming and labor-intensive, and are therefore preferred. The method is that the stirring device includes a stirring motor 5 and a stirring column 9, the stirring motor 5 is placed above the outside of the external reactor 2, one end of the stirring column 9 is connected with the rotating shaft of the stirring motor 5, and the other end extends into The inner reactor 1 protrudes from the material outlet; the stirring column 9 is provided with an inner stirring paddle 10 and an outer stirring paddle 11 respectively located on both sides of the material outlet; The materials in the tank are stirred to make the reaction fully and quickly, which improves the production efficiency. Moreover, the motor is arranged above the exterior of the outer reactor 2, so that it is not easily affected by the reaction raw materials and reduces potential safety hazards.

由于考虑到盐酸具有挥发性,以及料浆可能堵塞在料浆管道4中,因此作为优选的方式是所述的盐酸管道3伸入内反应器1的一端靠近内反应器1的底部,所述的料浆管道4伸入内反应器1的一端和气体管道6伸入内反应器1的一端均靠近内反应器1的顶部;不仅减少了盐酸的挥发,而且防止了料浆堵塞。值得注意的是,气体管道6伸入内反应器1的一端靠近内反应器1的顶部防止了气体堵塞阻碍反应进行。Owing to considering that hydrochloric acid has volatility, and slurry may be blocked in slurry pipeline 4, therefore as preferred mode is that described hydrochloric acid pipeline 3 stretches into the bottom of inner reactor 1 near the bottom of inner reactor 1, said One end of the slurry pipeline 4 extending into the inner reactor 1 and the end of the gas pipeline 6 extending into the inner reactor 1 are close to the top of the inner reactor 1; not only the volatilization of hydrochloric acid is reduced, but also the slurry is prevented from being blocked. It should be noted that one end of the gas pipeline 6 protruding into the inner reactor 1 is close to the top of the inner reactor 1 to prevent gas from clogging and hindering the reaction.

作为优选的,所述的物料溢出口8设置于外反应器2侧壁的三分之二高度处。这样设计以后,使得反应原料能够经过充分反应后溢出进入下一道工序。Preferably, the material overflow port 8 is set at two-thirds of the height of the side wall of the outer reactor 2 . After this design, the reaction raw materials can overflow into the next process after being fully reacted.

以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.

Claims (4)

1.毒重石、硫化钡连续酸解反应器,其特征在于:包括内反应器(1)、外反应器(2)、盐酸管道(3)、料浆管道(4)、气体管道(6)以及搅拌装置;所述的内反应器(1)置于外反应器(2)中,该内反应器(1)的上部通过内反应器支架(7)与外反应器(2)的上部固定连接,内反应器(1)的底部设置有与外反应器(2)相通的物料出口;所述的盐酸管道(3)、料浆管道(4)以及气体管道(6)均一端伸入内反应器(1)内部,另一端伸出外反应器(2)顶部;在所述的外反应器(2)侧壁上设置有物料溢出口(8)。1. Witherite and barium sulfide continuous acid hydrolysis reactor, characterized in that it includes inner reactor (1), outer reactor (2), hydrochloric acid pipeline (3), slurry pipeline (4), gas pipeline (6) and a stirring device; the inner reactor (1) is placed in the outer reactor (2), and the upper part of the inner reactor (1) is fixed to the upper part of the outer reactor (2) through the inner reactor bracket (7) connection, the bottom of the inner reactor (1) is provided with a material outlet communicating with the outer reactor (2); the hydrochloric acid pipeline (3), the slurry pipeline (4) and the gas pipeline (6) extend into the inner Inside the reactor (1), the other end protrudes from the top of the outer reactor (2); a material overflow port (8) is provided on the side wall of the outer reactor (2). 2.根据权利要求1所述的毒重石、硫化钡连续酸解反应器,其特征在于:所述的搅拌装置包括搅拌电机(5)、搅拌柱(9),所述的搅拌电机(5)置于外反应器(2)外部上方,所述的搅拌柱(9)一端与搅拌电机(5)的转轴连接,另一端伸入内反应器(1)且从物料出口伸出;在该搅拌柱(9)上设置有分别位于物料出口两侧的内搅拌桨(10)和外搅拌桨(11)。2. The witherite and barium sulfide continuous acidolysis reactor according to claim 1, characterized in that: the stirring device includes a stirring motor (5), a stirring column (9), and the stirring motor (5) Placed above the exterior of the outer reactor (2), one end of the stirring column (9) is connected to the rotating shaft of the stirring motor (5), and the other end extends into the inner reactor (1) and protrudes from the material outlet; The column (9) is provided with an inner stirring paddle (10) and an outer stirring paddle (11) respectively located on both sides of the material outlet. 3.根据权利要求1或2所述的毒重石、硫化钡连续酸解反应器,其特征在于:所述的盐酸管道(3)伸入内反应器(1)的一端靠近内反应器(1)的底部,所述的料浆管道(4)伸入内反应器(1)的一端和气体管道(6)伸入内反应器(1)的一端均靠近内反应器(1)的顶部。3. The witherite and barium sulfide continuous acidolysis reactor according to claim 1 or 2, characterized in that: one end of the hydrochloric acid pipeline (3) extending into the inner reactor (1) is close to the inner reactor (1 ), the end of the slurry pipeline (4) extending into the inner reactor (1) and the end of the gas pipeline (6) extending into the inner reactor (1) are close to the top of the inner reactor (1). 4.根据权利要求3所述的毒重石、硫化钡连续酸解反应器,其特征在于:所述的物料溢出口(8)设置于外反应器(2)侧壁的三分之二高度处。4. The witherite and barium sulfide continuous acidolysis reactor according to claim 3, characterized in that: the material overflow port (8) is set at two-thirds of the height of the side wall of the outer reactor (2) .
CN201420172543.7U 2014-04-10 2014-04-10 Witherite and barium sulfide continuous acidolysis reactor Expired - Fee Related CN203790944U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111408331A (en) * 2020-05-06 2020-07-14 马钢奥瑟亚化工有限公司 Environment-friendly efficient decomposition reactor for producing crude phenol and use method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111408331A (en) * 2020-05-06 2020-07-14 马钢奥瑟亚化工有限公司 Environment-friendly efficient decomposition reactor for producing crude phenol and use method
CN111408331B (en) * 2020-05-06 2024-12-24 马钢奥瑟亚化工有限公司 A decomposition reactor for producing crude phenol and a method of using the same

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