CN203787245U - Improved UPS (uninterruptible power supply) inductor - Google Patents
Improved UPS (uninterruptible power supply) inductor Download PDFInfo
- Publication number
- CN203787245U CN203787245U CN201420193523.8U CN201420193523U CN203787245U CN 203787245 U CN203787245 U CN 203787245U CN 201420193523 U CN201420193523 U CN 201420193523U CN 203787245 U CN203787245 U CN 203787245U
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- China
- Prior art keywords
- magnetic core
- single magnetic
- ups power
- described single
- power inductance
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- 239000004593 Epoxy Substances 0.000 claims abstract description 10
- 125000003700 epoxy group Chemical group 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims abstract description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 5
- 229910052802 copper Inorganic materials 0.000 claims abstract description 5
- 239000010949 copper Substances 0.000 claims abstract description 5
- 239000004020 conductor Substances 0.000 claims abstract description 4
- -1 iron nickel molybdenum Chemical compound 0.000 claims description 7
- 239000000843 powder Substances 0.000 claims description 7
- 230000002093 peripheral Effects 0.000 claims description 4
- 229910045601 alloy Inorganic materials 0.000 claims description 3
- 239000000956 alloy Substances 0.000 claims description 3
- REDXJYDRNCIFBQ-UHFFFAOYSA-N aluminium(3+) Chemical class [Al+3] REDXJYDRNCIFBQ-UHFFFAOYSA-N 0.000 claims description 3
- 229910000529 magnetic ferrite Inorganic materials 0.000 claims description 3
- 229910000859 α-Fe Inorganic materials 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000006185 dispersion Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 229910052718 tin Inorganic materials 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N tin hydride Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- 235000013312 flour Nutrition 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Abstract
The utility model relates to the technical field of inductors, in particular to an improved UPS (uninterruptible power supply) inductor. The improved UPS inductor structurally comprises a magnetic core wound with a coil as well as a fixing seat, wherein the magnetic core is formed by stacking at least two single magnetic cores made of the same material in parallel, the single magnetic cores are fixed on the fixing seat, the coil is wound by conductors formed by intertwisting a plurality of copper wires, fixing columns and electrical pins are arranged at the bottom of the fixing seat, the electric pins are connected with wire outlet ends of the coil respectively, and epoxy boards are further arranged at the bottom of the fixing seat in a padding manner. The improved UPS inductor is large in inductance, small in size and low in loss, and can effectively increase the power density of a single board and reduce the cost.
Description
Technical field
The invention relates to inductance technical field, relates in particular to a kind of ups power inductance of improvement.
Background technology
In currently available technology, in UPS technical field, the inductance value that is applied in the inductance on ups power is generally not high, because described inductance is all to adopt a magnetic core to carry out coiling, its inductance value of inductance that single magnetic core coiling forms can limit to some extent.Therefore, in the time of the larger inductance value of needs, generally need to increase inductance value by the mode of overlapped in series with many inductance, and this can directly cause inductance plug-in unit to take too much extra pcb board space, thereby increase the size of pcb board, not only can increase cost, be also unfavorable for improving the power density of veneer simultaneously.In addition, when the inductance that single magnetic core coiling forms is cascaded, thermal diffusivity is poor, and when series connection is used, waste is also multiplied.
Summary of the invention
The object of the invention is to avoid above-mentioned weak point of the prior art and ups power inductance that the improvement that a kind of inductance value is large, volume is little, loss is low is provided, to improve the power density of veneer and to reduce costs.
Provide a kind of ups power inductance of improvement for this reason, comprise the magnetic core and the holder that are wound with coil, described magnetic core is composed in parallel by least two identical single magnetic core stacks of material, described single magnetic core is all fixed on holder, described coil is by some the stranded conductors that form of the copper cash coil forming of reeling, described holder bottom is provided with fixed leg and electrical pin, and described electrical pin is connected respectively with the leading-out terminal of described coil, and the bottom of described holder is also padded and is provided with epoxy plate.
Wherein, described single magnetic core is fluting magnetic core.
Wherein, described single magnetic core is closed magnetic core.
Wherein, described single magnetic core is toroidal cores or the side's of being toroidal core.
Wherein, when described single magnetic core is toroidal cores, wherein the difference of the internal diameter of any two described single magnetic cores and the difference of external diameter are less than 5mm; When the described single magnetic core side of being toroidal core, wherein the difference of poor, the interior frame length of poor, the peripheral width of the peripheral lengths of any two described single magnetic cores and the difference of interior width of frame are not less than 5mm.
Wherein, described single magnetic core geomery is identical.
Wherein, described single magnetic core is set to two.
Wherein, described fixed leg is four, the rectangular bottom that is distributed in described holder of described four fixed legs, and described electrical pin is two, described two electrical pin are along the orientation setting of described single magnetic core, and described epoxy plate is provided with two along the orientation that is parallel to described single magnetic core.
Wherein, described single magnetic core is any in alloy magnetic core, FERRITE CORE and iron nickel molybdenum powder core.
Wherein, described coil is arranged with insulating barrier.
The beneficial effect of the invention:
The ups power inductance of a kind of improvement of the invention, by coiling after single magnetic core parallel connection identical at least two materials is formed to the magnetic core of described ups power inductance, thereby increases the inductance value of this ups power inductance.Than adopting many inductance of series connection to increase inductance value, the ups power inductance of this improvement due to adopt many single magnetic cores and around, between single magnetic core, there is not air gap, its cost is lower, volume is also less, in reducing costs, also reduced the shared space of inductance on pcb board, make pcb board can do littlely, effectively improve the power density of veneer, on the other hand, in the case of the identical inductance value of needs, adopt the ups power inductance of this improvement can greatly reduce the usage quantity of inductance, thereby reduce total losses amount, and, and around many single magnetic cores between heat dispersion also better.Coil, by some copper cash and around forming, effectively prevents kelvin effect, also can reduce distributed capacitance simultaneously.In addition, because magnetic core is made up of two each and every one or above single magnetic core stacks, thereby strengthen the distance between centers of tracks that goes out between input and output, avoided occurring large electromotive force and distributed capacitance between input, output.In manufacturing process, superpose and have mercy on because the single magnetic core of two or more adopts, between adjacent single magnetic core, two stack faces in parallel can directly use without chamfering, cut down finished cost.In the holder bottom of inductance, pad is established epoxy plate, can further improve the heat dispersion of inductance, and because holder is by padded, holder exists space between pcb board, makes inductance in the time crossing tin stove, can better go up tin.
Brief description of the drawings
Fig. 1 is the Facad structure schematic diagram of the ups power inductance of a kind of improvement of the invention.
Fig. 2 is the side structure schematic diagram of the ups power inductance of a kind of improvement of the invention.
Fig. 3 is the bottom surface structure schematic diagram of the ups power inductance of a kind of improvement of the invention.
Reference numeral:
1-magnetic core,
2-single magnetic core,
3-coil,
4-holder,
5-fixed leg,
6-electrical pin,
7-epoxy plate.
Embodiment
With the following Examples the invention is further described.
The ups power inductance of a kind of improvement of the invention, as shown in Figure 1 to Figure 3, its structure comprises the magnetic core 1 and the holder 4 that are wound with coil 3, magnetic core 1 is fixed on holder 4.Especially, magnetic core 1 is to be composed in parallel by least two identical single magnetic core 2 stacks of material.Wherein, single magnetic core 2 can be fluting magnetic core, can be also closed magnetic core, is preferably closed magnetic core.The shape of single magnetic core 2 preferably adopts annular or side's annular, and the single magnetic core 2 in the present embodiment is toroidal cores, and as shown in Figure 1, more preferably, the geomery of each single magnetic core 2 is consistent.
The magnetic core 1 of the present embodiment is specifically made up of 2 stacks of two single magnetic cores, as shown in Figure 2, described two single magnetic cores 2 are tied around parallel connection by coil 3, do not need to paste, between two single magnetic cores, without air gap, coil 3 is reeled and is formed by some the stranded conductors that form of fine copper wire, effectively prevent kelvin effect, also can reduce distributed capacitance simultaneously, for improving the toughness of coil 3, can also be at the outer sheathed insulating barrier of coil 3.
The material of single magnetic core 2 preferably adopts any in alloy magnetic core, FERRITE CORE, iron silica flour core and iron nickel molybdenum powder core.Wherein, more preferably adopt iron nickel molybdenum powder core, the Q value of iron nickel molybdenum powder core is high, and the loss of iron nickel molybdenum powder core is lower, and temperature performance and the exchange flux performance of iron nickel molybdenum powder core are also comparatively stable, and have the optional scope of the widest magnetic permeability.
The bottom of holder 4 is provided with four fixed legs 5 perpendicular to holder and two electrical pin 6 for being connected respectively with the leading-out terminal (input and output) of coil 3, sees Fig. 1.Four rectangular holder 4 bottoms that are distributed in of fixed leg 5, two electrical pin 6 are along the orientation setting of two single magnetic cores 2, the bottom of holder 4 is also lined with two epoxy plates 7, epoxy plate 7 is along the orientation setting that is parallel to two single magnetic cores 2, article two, epoxy plate 7 is preferably arranged on the inner side of the rectangle that four fixed legs 5 surround, auxiliary heat dissipation, is shown in Fig. 3.
Finally should be noted that; above embodiment is only in order to illustrate the technical scheme of the invention; but not restriction to the invention protection range; although the invention has been done to explain with reference to preferred embodiment; those of ordinary skill in the art is to be understood that; can modify or be equal to replacement the technical scheme of the invention, and not depart from essence and the scope of the invention technical scheme.
Claims (10)
1. the ups power inductance of an improvement, comprise the magnetic core and the holder that are wound with coil, it is characterized in that, described magnetic core is composed in parallel by least two identical single magnetic core stacks of material, described single magnetic core is all fixed on holder, and described coil is by some the stranded conductors that form of the copper cash coil forming of reeling, and described holder bottom is provided with fixed leg and electrical pin, described electrical pin is connected respectively with the leading-out terminal of described coil, and the bottom of described holder is also padded and is provided with epoxy plate.
2. the ups power inductance of a kind of improvement according to claim 1, is characterized in that, described single magnetic core is fluting magnetic core.
3. the ups power inductance of a kind of improvement according to claim 1, is characterized in that, described single magnetic core is closed magnetic core.
4. the ups power inductance of a kind of improvement according to claim 3, is characterized in that, described single magnetic core is toroidal cores or the side's of being toroidal core.
5. the ups power inductance of a kind of improvement according to claim 4, is characterized in that, when described single magnetic core is toroidal cores, wherein the difference of the internal diameter of any two described single magnetic cores and the difference of external diameter are less than 5mm; When the described single magnetic core side of being toroidal core, wherein the difference of poor, the interior frame length of poor, the peripheral width of the peripheral lengths of any two described single magnetic cores and the difference of interior width of frame are not less than 5mm.
6. the ups power inductance of a kind of improvement according to claim 4, is characterized in that, described single magnetic core geomery is identical.
7. the ups power inductance of a kind of improvement according to claim 6, is characterized in that, described single magnetic core is set to two.
8. the ups power inductance of a kind of improvement according to claim 1, it is characterized in that, described fixed leg is four, the rectangular bottom that is distributed in described holder of described four fixed legs, described electrical pin is two, described two electrical pin are along the orientation setting of described single magnetic core, and described epoxy plate is provided with two along the orientation that is parallel to described single magnetic core.
9. the ups power inductance of a kind of improvement according to claim 1, is characterized in that, described single magnetic core is any in alloy magnetic core, FERRITE CORE and iron nickel molybdenum powder core.
10. the ups power inductance of a kind of improvement according to claim 1, is characterized in that, described coil is arranged with insulating barrier.
Priority Applications (1)
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CN201420193523.8U CN203787245U (en) | 2014-04-21 | 2014-04-21 | Improved UPS (uninterruptible power supply) inductor |
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CN201420193523.8U CN203787245U (en) | 2014-04-21 | 2014-04-21 | Improved UPS (uninterruptible power supply) inductor |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106910609A (en) * | 2017-02-24 | 2017-06-30 | 深圳市京泉华科技股份有限公司 | Inductor fabrication approach and inductor |
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2014
- 2014-04-21 CN CN201420193523.8U patent/CN203787245U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106910609A (en) * | 2017-02-24 | 2017-06-30 | 深圳市京泉华科技股份有限公司 | Inductor fabrication approach and inductor |
CN106910609B (en) * | 2017-02-24 | 2019-02-01 | 深圳市京泉华科技股份有限公司 | Inductor fabrication approach and inductor |
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