CN203782036U - High-temperature decoration firing kiln of glass bottle - Google Patents
High-temperature decoration firing kiln of glass bottle Download PDFInfo
- Publication number
- CN203782036U CN203782036U CN201420204320.4U CN201420204320U CN203782036U CN 203782036 U CN203782036 U CN 203782036U CN 201420204320 U CN201420204320 U CN 201420204320U CN 203782036 U CN203782036 U CN 203782036U
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- China
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- section
- applique
- heating
- guipure
- firing kiln
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- Expired - Lifetime
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- 238000010304 firing Methods 0.000 title claims abstract description 47
- 238000005034 decoration Methods 0.000 title abstract description 12
- 239000011521 glass Substances 0.000 title abstract description 8
- 238000010438 heat treatment Methods 0.000 claims abstract description 45
- 238000007791 dehumidification Methods 0.000 claims description 26
- 238000010583 slow cooling Methods 0.000 claims description 14
- 238000012546 transfer Methods 0.000 claims description 10
- 238000001816 cooling Methods 0.000 claims description 9
- 238000007710 freezing Methods 0.000 claims description 3
- 230000008014 freezing Effects 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 2
- 238000007599 discharging Methods 0.000 claims description 2
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 19
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 238000012545 processing Methods 0.000 abstract description 5
- 238000010924 continuous production Methods 0.000 abstract description 4
- 238000009826 distribution Methods 0.000 abstract 2
- 239000004579 marble Substances 0.000 description 10
- 230000007306 turnover Effects 0.000 description 6
- 239000000047 product Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000005382 thermal cycling Methods 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 210000003298 dental enamel Anatomy 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 235000011194 food seasoning agent Nutrition 0.000 description 1
- 210000003205 muscle Anatomy 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Drying Of Solid Materials (AREA)
Abstract
The utility model discloses a high-temperature decoration firing kiln of a glass bottle. The high-temperature decoration firing kiln is characterized in that a heating/dehumidifying section is arranged between an inlet zero end and the preheating section, a heating pipe is located between an upper-layer mesh belt and a lower-layer mesh belt in the heating/dehumidifying section, a blower is arranged blow the heating pipe, an air distribution fan is arranged on the top plate of the heating/dehumidifying section; and a decoration-fired bottle in the heating/dehumidifying section is heated and dehumidified by the heating pipe, the blower and the air distribution fan. By virtue of the high-temperature decoration firing kiln disclosed by the utility model, the production efficiency of the glass bottle decoration firing process can be effectively improved, the labor load is reduced, the quality of the product obtained by the glass bottle decoration firing process is ensured and thus the continuous production of the glass processing and manufacturing process is achieved.
Description
Technical field
The utility model belongs to vial manufacturing technology field, specifically a kind of glass bottle and jar high temperature decorating firing kiln.
Background technology
Glass bottle and jar high temperature decoration firing belongs to vial deep processing, and after through high temperature decoration firing, it is more elegant in appearance that vial can become, and is integral part important in vial manufacturing process.Owing to being subject to the impact of high temperature marble paper applique process, the Bottle & Can that posts marble paper can not be transferred in decorating firing kiln immediately, although because on the bottle wall that marble paper has sticked to, but also have moisture between marble paper and bottle wall, if do not get rid of these moisture, moisture becomes water vapor after can being heated in decorating firing kiln and marble paper is come off, or cannot adhere on bottle wall completely, finally cause the generation of vial " snuff " phenomenon, and affect the quality of product.
Generation for fear of " snuff " defective workmanship, in prior art, vial manufacturing enterprise generally takes the mode of distributing operation when the deep processing of high temperature applique-decoration firing, be after high temperature marble paper is attached on bottle wall, be put on pallet and set, Deng seasoning, no longer include and just put into baking in decorating firing kiln after moisture.This mode of production obviously has the following disadvantages;
1, production efficiency is low, work load is large.Appliquers need to transfer to work in-process bottle applique case from pallet, complete applique process, and then the vial that posts marble paper is transferred on another pallet, and transfer vial has repeatedly increased workman's muscle power spending.
2, damaged degree is high, and safety coefficient is low.In the process of applique running, can there is mutual collision, thereby cause breakage in vial, vial breakage rate is increased unavoidably.
3, increase turnover cost.Owing to posting the bottle of marble paper, can not proceed in time next process, enter decorating firing kiln, thereby take a large amount of turnover pallets, packing material and turnover place, virtually increase production cost.
4, can not control in time applique quality and guarantee timely delivery guaranteed rate.
Utility model content
The utility model is to overcome the weak point that prior art exists, a kind of vial high temperature decorating firing kiln has been proposed, can effectively improve the production efficiency of decorating firing of glass bottles technique, reduce work load amount, guarantee the final product quality of vial applique process, thereby realized the continuous production of vial process for machining and manufacturing.
The utility model is that the adopted technical scheme that achieves the above object is:
A kind of vial high temperature of the utility model decorating firing kiln, to exporting in the transfer passage of tail end at the entrance of decorating firing kiln zero end, set gradually preheating section, high bake section, slow cooling section and unlimited cooling section and form delivery system, in described delivery system, arrange by motor driving, through chain gear and by the foraminous conveyer of rubber roll and pressure roller drive, form upper strata guipure and lower floor's guipure of one-way circulation; Bottle after applique is placed in upper strata guipure and enters described preheating section by described entrance zero end; Described outlet tail end is the check-out console of described unlimited cooling section end;
It is characterized in that: between described entrance zero end and preheating section, heating and dehumidification section is set, in described heating and dehumidification section, be between described upper strata guipure and lower floor's guipure and be provided with heating tube, below described heating tube, be provided with fan, on the top board of described heating and dehumidification section, be provided with even wind fan; With described heating tube, fan and even wind fan, the bottle being in after the applique in heating and dehumidification section is carried out to heating and dehumidification.
The constructional feature of the utility model vial high temperature decorating firing kiln is also:
On the top board in described heating and dehumidification section exit, be provided with the first outlet pipe of first-hand brake control valve, with the keying of described first-hand brake control valve, control the warm air of described heating and dehumidification section and discharge, the warm air of described high bake section is discharging by described first-hand brake control valve through after described preheating section.
On the top board of ingress, described slow cooling section, be provided with the second exhaust pipe of second-hand's brake control valve, with the keying of described second-hand's brake control valve, control the discharge of the warm air in described high bake section, the freezing air of described slow cooling section end discharges by second-hand's brake control valve after the middle front part through slow cooling section.
Applique streamline together be arrangeding in parallel with described transfer passage, upper strata guipure in described foraminous conveyer and lower floor's guipure extend to applique streamline from entrance zero end position, the vial for the treatment of applique be take lower floor's guipure as travelling belt, and the vial after applique be take upper strata guipure as travelling belt; In applique streamline, in the both sides of described lower floor guipure, be respectively equipped with applique chopping board.
Compared with prior art, the beneficial effects of the utility model are embodied in:
1, the utility model has been realized continuous production by heating and dehumidification section is set, and has not only overcome " snuff " defective workmanship in vial applique process, and has improved quality product and yield rate, and can effectively control applique quality, guarantees timely delivery guaranteed.
2, the utility model is respectively equipped with applique case by the both sides of the lower floor's guipure at entrance zero end, after making vial high temperature marble paper applique, need not wait for again turnover, directly by foraminous conveyer, be sent to before decorating firing kiln, by inspector, check laggard decorating firing kiln, test package again after decorating firing kiln is baked into finished product; Whole process has greatly improved labour productivity, has reduced work load.
3, the utility model has been realized the continuous production of vial process for machining and manufacturing by heating and dehumidification section and applique streamline are set, and whole production link, without turnover, has been saved a large amount of human and material resources and place.
Accompanying drawing explanation
Fig. 1 is the utility model overall structure vertical view;
Fig. 2 is the utility model applique chamber worktable front view;
Fig. 3 is the utility model applique chamber worktable vertical view;
Fig. 4 is the utility model applique chamber worktable side-view;
Fig. 5 is the structure front view of the utility model heating and dehumidification section;
Fig. 5 a is A-A sectional view in Fig. 5;
Fig. 6 is the structure front view of the utility model preheating section;
Fig. 6 a is B-B sectional view in Fig. 6;
Fig. 7 is the structure front view of the utility model high temperature decoration firing section;
Fig. 7 a is C-C sectional view in Fig. 7;
Fig. 8 is the structural representation of the utility model slow cooling section;
Fig. 9 is the structural representation that the utility model opens wide cooling section;
Number in the figure: 1 applique chamber; 2 upper strata guipures; 3 lower floor's guipures; 4 entrances, zero end; 5 check-out consoles; 6 motors; 7 illuminating lamp tubes; 8 applique cases; 9a inner bag; 9 insulating cotton; 10 heating tubes; 11 fans; 12 even wind fans; 13a first outlet pipe; The first-hand brake control valve of 13b; 13c second exhaust pipe; 13d the second brake control valve; 14 well heaters; 15 thermal circulation fans; 16 thermal cycling air channels.
Embodiment
In the present embodiment, a kind of vial high temperature decorating firing kiln, be at the entrance of decorating firing kiln zero end 4 to the transfer passage of outlet tail end, set gradually preheating section, high bake section, slow cooling section and unlimited cooling section and form delivery system, as shown in Figure 9, in delivery system, arrange by motor 6 drivings, through chain 7 transmissions, also by the foraminous conveyer of rubber roll 8 and pressure roller 9 drives, form upper strata guipure and lower floor's guipure of one-way circulation; Bottle after applique is placed in upper strata guipure and enters preheating section by entrance zero end 4; Outlet tail end is for opening wide the check-out console 5 of cooling section end;
As shown in Figure 5, in concrete enforcement,, between entrance zero end 4 and preheating section, heating and dehumidification section is set, the first segment and the second section that are decorating firing kiln are heating and dehumidification section, as shown in Figure 5 a, in heating and dehumidification section, be between upper strata guipure and lower floor's guipure and be provided with infrared ray heating tube 10, by infrared ray heating tube 10, provide thermal source; Below infrared ray heating tube 10, be provided with fan 11, by fan 11, provide dry air to be dried blowing to bottle; On the top board of heating and dehumidification section, be provided with even wind fan 12; By even wind fan 12, the hot blast in decorating firing kiln is stirred, make kiln temperature constant, processing requirement temperature is 50-55 ℃, is in the bottle after applique in heating and dehumidification section carries out heating and dehumidification with heating tube 10, fan 11 and 12 pairs, even wind fan.
As shown in Figure 5, in heating and dehumidification section exit, be on the top board of second section, to be provided with the first outlet pipe 13a of first-hand brake control valve 13b, the effect of vapor pipe 13a has two, one is with the keying of first-hand brake control valve 13a, to control the warm air discharge of heating and dehumidification section, another is that the warm air of high bake section is moved forward toward preheating section, in advance bottle is heated, warm air is being discharged by first-hand brake control valve 13b through after preheating section; Bottle is through the approximately 20 minutes time of heating and dehumidification section.
As shown in Fig. 6 and Fig. 6 a, the 3rd joint of decorating firing kiln, the 4th joint be for preheating section, is the leading portion halfway bottle that dehumidifies is played to a strengthening effect, and this section, without heating unit, only has the insulating cotton 9 of parcel inner bag 9a; Its heat comes from the high bake section of next section, and because there being the existence of vapor pipe 13a, the heat of high temperature section is reach automatically.
As Fig. 7 and Fig. 7 a show, the 5th joint of decorating firing kiln to the 8th joint is high temperature decoration firing section, this section because of temperature requirement higher, and require temperature even, therefore this section adopted the stainless steel inner container with thermal cycling air channel 16, in the both sides in thermal cycling air channel 16, well heater 14 is housed, thermal circulation fan 15 is housed on the top board of high temperature decoration firing section.According to processing requirement, the desired temperature scope of this section is 520-560 ℃.
As shown in Figure 8, the 9th of decorating firing kiln the joint to 13 joints are slow cooling section; In ingress, slow cooling section, be on the 9th top board saving, to be provided with the second exhaust pipe 13c of second-hand's brake control valve 13d, the effect of second exhaust pipe 13c also has two, one is to control with the keying of second-hand's brake control valve 13d the warm air discharge odorous that high bake section produces, another is that terminal temperature lower freezing air in slow cooling section is moved forward, after the middle front part through slow cooling section, by second-hand's brake control valve 13c, discharge, accelerate the cooling of bottle, enhance productivity.
As Fig. 9 shows, the 14 joint and the 15 joint of decorating firing kiln are unlimited cooling section, pack after making bottle naturally cool to normal temperature at the check-out console 5 of decorating firing kiln end.
In concrete enforcement, as shown in Figure 1, can before entrance zero end, build the applique chamber 1 of a special use, the appliquers that the past was disperseed concentrate in together, and are connected by applique streamline and decorating firing kiln, form the process layout that streamline is produced; Make the relatively good of whole technical process linking, the finished product having entered into after applique from the work in-process until applique goes out decorating firing kiln, and centre no longer includes turnover waste, very reasonable.
As shown in Figures 2 and 3, applique streamline together be arrangeding in parallel with transfer passage, upper strata guipure 2 in foraminous conveyer and lower floor's guipure 3 extend to applique streamline from entrance zero end position, the vial for the treatment of applique be take lower floor's guipure 3 as travelling belt, and the vial after applique be take upper strata guipure 2 as travelling belt; As shown in Figure 4, in applique streamline, in the both sides of lower floor's guipure 3, be respectively equipped with applique chopping board 8; Illuminating lamp tube 7 is arranged in the frame of upper strata guipure 2 tops; Be positioned at vial on lower floor's guipure 3 and be placed on upper strata guipure 2 and be delivered to decorating firing kiln after applique operation, after the bottle check of inspector after to applique, place entrance zero end 4.
As shown in 1, workflow of the present utility model is as follows:
1, the work in-process for the treatment of applique are placed on and on the transfer passage extending to outside applique chamber 1, go up bottle place, the lower floor's guipure 3 by applique streamline is transported in applique chamber 1;
2, after work in-process enter in applique chamber 1, the appliquers that are sitting in applique chopping board 8 both sides take out bottle from lower floor's netting twine 3 and stick marble paper, and then are put on upper strata netting twine 2.
3, upper strata netting twine 2 is transported to the bottle after applique the front end of decorating firing kiln again, by being put into after inspector checks in the transfer passage of entrance zero end 4 of decorating firing kiln, thereby enter decorating firing kiln, automatically completes high temperature enamel firing process again.
Claims (4)
1. a vial high temperature decorating firing kiln, to exporting in the transfer passage of tail end at the entrance of decorating firing kiln zero end (4), set gradually preheating section, high bake section, slow cooling section and unlimited cooling section and form delivery system, in described delivery system, arrange by motor (6) driving, through chain (7) transmission, also pass through the foraminous conveyer that rubber roll (8) and pressure roller (9) drive, upper strata guipure (2) and lower floor's guipure (3) of formation one-way circulation; Bottle after applique is placed in upper strata guipure (2) and enters described preheating section by described entrance zero end (4); The check-out console (5) that described outlet tail end is described unlimited cooling section end;
It is characterized in that: between described entrance zero end (4) and preheating section, heating and dehumidification section is set, in described heating and dehumidification section, be between described upper strata guipure (2) and lower floor's guipure (3) and be provided with heating tube (10), in the below of described heating tube (10), be provided with fan (11), on the top board of described heating and dehumidification section, be provided with even wind fan (12); With described heating tube (10), fan (11) and even wind fan (12), the bottle being in after the applique in heating and dehumidification section is carried out to heating and dehumidification.
2. vial high temperature decorating firing kiln according to claim 1, it is characterized in that: the first outlet pipe (13a) that is provided with first-hand brake control valve (13b) on the top board in described heating and dehumidification section exit, with the keying of described first-hand brake control valve (13b), control the warm air of described heating and dehumidification section and discharge, the warm air of described high bake section is discharging by described first-hand brake control valve (13b) through after described preheating section.
3. vial high temperature decorating firing kiln according to claim 1, it is characterized in that: the second exhaust pipe (13c) that is provided with second-hand's brake control valve (13d) on the top board of ingress, described slow cooling section, with the keying of described second-hand's brake control valve (13c), control the discharge of the warm air in described high bake section, the freezing air of described slow cooling section end discharges by second-hand's brake control valve (13c) after the middle front part through slow cooling section.
4. according to the vial high temperature decorating firing kiln described in claim 1 or 2 or 3, it is characterized in that: applique streamline together be arrangeding in parallel with described transfer passage, upper strata guipure (2) in described foraminous conveyer and lower floor's guipure (3) extend to applique streamline from entrance zero end position, it is travelling belt that the vial for the treatment of applique be take lower floor's guipure (3), and it is travelling belt that the vial after applique be take upper strata guipure (2); In applique streamline, in the both sides of described lower floor guipure (3), be respectively equipped with applique chopping board (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420204320.4U CN203782036U (en) | 2014-04-24 | 2014-04-24 | High-temperature decoration firing kiln of glass bottle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420204320.4U CN203782036U (en) | 2014-04-24 | 2014-04-24 | High-temperature decoration firing kiln of glass bottle |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203782036U true CN203782036U (en) | 2014-08-20 |
Family
ID=51318242
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420204320.4U Expired - Lifetime CN203782036U (en) | 2014-04-24 | 2014-04-24 | High-temperature decoration firing kiln of glass bottle |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203782036U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107346145A (en) * | 2017-09-29 | 2017-11-14 | 安徽信陆电子科技有限公司 | One kind energy-conservation baking line and its control system |
| CN108583124A (en) * | 2018-06-29 | 2018-09-28 | 广西北流市新源瓷业有限责任公司 | A kind of ceramics embossing equipment |
-
2014
- 2014-04-24 CN CN201420204320.4U patent/CN203782036U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107346145A (en) * | 2017-09-29 | 2017-11-14 | 安徽信陆电子科技有限公司 | One kind energy-conservation baking line and its control system |
| CN108583124A (en) * | 2018-06-29 | 2018-09-28 | 广西北流市新源瓷业有限责任公司 | A kind of ceramics embossing equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20160725 Address after: 236820, Anhui City, Bozhou province Gujing Town Zhang sets Patentee after: ANHUI LONGRUI GLASS Co.,Ltd. Address before: No. 26 236820 ancient town in Anhui province Bozhou City Qiaocheng District Three Avenue Patentee before: Anhui Gujing Distillery Company Limited |
|
| CX01 | Expiry of patent term |
Granted publication date: 20140820 |
|
| CX01 | Expiry of patent term |