CN203779341U - Double gas circuit input linkage system of compressed air shotblasting machine - Google Patents
Double gas circuit input linkage system of compressed air shotblasting machine Download PDFInfo
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Abstract
Description
技术领域 technical field
本实用新型涉及一种喷丸机气路系统的改进,具体地说是一种喷丸机双气路输入联动系统。 The utility model relates to an improvement of an air path system of a shot blasting machine, in particular to a double air path input linkage system of the shot blasting machine.
背景技术 Background technique
“阀体油、气道输送喷丸机”属于一台专用的非标设备,它的动力源主要来自压缩空气,输入源额定气压要求0.6Mpa-0.8Mpa,以及工作额定气压要求0.5Mpa-0.6Mpa。该设备原来使用一路气输入系统,在低压输入气源情况下,需要使流量快速汇集到储丸罐中形成强劲气流量已不可能,导致设备不能正常工作。而且一路气容易相互干扰,难以调整和控制,耗气量大,形成不了强劲的喷射气源。主要缺点如下:1、输入气源达不到额定压力(0.6Mpa-0.8Mpa);2、实际流量达不到要求(3m3/min);3、气量耗损过大(大于“按0.5Mpa-0.6Mpa>0.96m3/min”)。 "Valve body oil, air channel conveying shot blasting machine" is a special non-standard equipment. Its power source mainly comes from compressed air. MPa. The equipment originally used one air input system. In the case of low-pressure input air source, it is impossible to quickly collect the flow into the pellet storage tank to form a strong air flow, which leads to the equipment not working properly. Moreover, the air of one route is easy to interfere with each other, it is difficult to adjust and control, the air consumption is large, and a strong jet air source cannot be formed. The main disadvantages are as follows: 1. The input air source cannot reach the rated pressure (0.6Mpa-0.8Mpa); 2. The actual flow rate cannot meet the requirement (3m 3 /min); 3. The gas consumption is too large (greater than "according to 0.5Mpa- 0.6Mpa>0.96m 3 /min").
发明内容 Contents of the invention
本实用新型的目的在于克服现有技术中存在的不足,提供一种喷丸机双气路输入联动系统,其结构合理,能通过各驱动气源开关有效地控制和调整气量,明显降低气源的损耗,节约能源,并能快速汇集到储丸罐中形成强劲气流量获得强烈喷射效果。 The purpose of the utility model is to overcome the deficiencies in the prior art, and provide a double-gas-path input linkage system of a shot blasting machine, which has a reasonable structure, can effectively control and adjust the gas volume through each driving gas source switch, and significantly reduces the gas source. Loss, save energy, and can be quickly collected into the shot storage tank to form a strong air flow to obtain a strong spray effect.
按照本实用新型提供的技术方案:喷丸机双气路输入联动系统,包括进气管道,进气管道上安装主驱动气源开关,其特征在于:还包括蓄能器、三通管接、第一支驱动气源开关、第二支驱动气源开关、第一二位二通常闭式电磁阀、第二二位二通常闭式电磁阀和储丸罐;所述蓄能器的进口与进气管道连接,蓄能器的出口连接三通管接,所述三通管接的一个出口通过第一支管道连接至第一二位二通常闭式电磁阀的进口,第一支管道上安装第一支驱动气源开关,第一二位二通常闭式电磁阀的出口通过反吹管道连接至储丸罐内部,第二储丸罐的底部设有出砂口,出砂口连接出砂管路系统;所述三通管接的另一个出口通过第二支管道连接至第二二位二通常闭式电磁阀的进口,第二支管道上安装第二支驱动气源开关,第二二位二通常闭式电磁阀的出口通过吹气管道连接至出砂管路系统,出砂管道系统的出口用于连接喷枪;所述第一二位二通常闭式电磁阀与第二二位二通常闭式电磁阀同步联动,同时打开或同时闭合。 According to the technical solution provided by the utility model: the double air path input linkage system of the shot blasting machine includes an air intake pipe on which a main drive air source switch is installed, and is characterized in that it also includes an accumulator, a three-way pipe connection, The first driving air source switch, the second driving air source switch, the first two-position two normally closed solenoid valve, the second two-position two normally closed solenoid valve and the pellet storage tank; the inlet of the accumulator is connected to the The intake pipe is connected, the outlet of the accumulator is connected to the three-way pipe connection, and one outlet of the three-way pipe connection is connected to the inlet of the first two-position two normally closed solenoid valve through the first branch pipe. The first drive air source switch is installed, the outlet of the first two position two normally closed solenoid valves is connected to the inside of the shot storage tank through the blowback pipeline, and the bottom of the second shot storage tank is provided with a sand outlet, which is connected to the outlet Sand pipeline system; the other outlet of the three-way pipe connection is connected to the inlet of the second two-position two normally closed solenoid valve through the second branch pipeline, and the second drive gas source switch is installed on the second branch pipeline. The outlet of the two-two two-position normally closed solenoid valve is connected to the sand discharge pipeline system through the blowing pipeline, and the outlet of the sand discharge pipeline system is used to connect the spray gun; the first two two-position two normally closed solenoid valve is connected to the second two two The two normally closed solenoid valves are synchronously linked, open or close at the same time.
作为本实用新型的进一步改进,所述蓄能器为皮囊式蓄能器或隔离式气体蓄能器。 As a further improvement of the utility model, the accumulator is a bladder type accumulator or an isolated gas accumulator.
作为本实用新型的进一步改进,所述第一支管道、第二支管道上还分别安装有第一过滤器、第二过滤器。 As a further improvement of the utility model, a first filter and a second filter are respectively installed on the first branch pipeline and the second branch pipeline.
作为本实用新型的进一步改进,所述储丸罐的顶部设有接口,该接口通过除尘管道经先导阀与过滤除尘器连接。 As a further improvement of the utility model, an interface is provided on the top of the pill storage tank, and the interface is connected to a filter dust collector through a dust removal pipeline and a pilot valve.
作为本实用新型的进一步改进,所述反吹管道在储丸罐内部的部分具有一个向上弯折的反吹弯头,在反吹弯头的上方设置有一反吹单向阀。 As a further improvement of the utility model, the part of the blowback pipeline inside the pill storage tank has an upwardly bent blowback elbow, and a blowback one-way valve is arranged above the blowback elbow.
作为本实用新型的进一步改进,所述反吹单向阀包括锥帽形单向阀体,锥帽形单向阀体套放在反吹弯头上,锥帽形单向阀体的顶部设有吸风口;在锥帽形单向阀体的外围设有硅胶密封环件,该硅胶密封环件的内径大于锥帽形单向阀体的上端外径,并小于锥帽形单向阀体的下端外径;反吹弯头内有高压气流吹出时,锥帽形单向阀体被高压气流向上顶起,锥帽形单向阀体外周壁与硅胶密封环件紧密接触密封,高压气流通过锥帽形单向阀体内壁与反吹弯头外壁之间的空间向下喷出,形成强劲漩涡流。 As a further improvement of the utility model, the back blowing check valve includes a conical cap-shaped one-way valve body, which is placed on the back blowing elbow, and the top of the conical cap-shaped one-way valve body is set There is an air suction port; there is a silicone sealing ring on the periphery of the cone-shaped check valve body, the inner diameter of the silicone seal ring is larger than the outer diameter of the upper end of the cone-shaped check valve body, and smaller than the cone-shaped check valve body The outer diameter of the lower end; when there is high-pressure air blowing out of the blowback elbow, the conical cap-shaped check valve body is lifted upward by the high-pressure air flow, and the peripheral wall of the conical cap-shaped one-way valve body is in close contact with the silicone sealing ring, and the high-pressure air flow passes through. The space between the inner wall of the conical cap-shaped one-way valve and the outer wall of the blowback elbow sprays downward, forming a strong vortex flow.
作为本实用新型的进一步改进,所述锥帽形单向阀体的下端还设有一环形限位台。 As a further improvement of the utility model, the lower end of the conical cap-shaped one-way valve body is also provided with an annular limiting platform.
作为本实用新型的进一步改进,所述出砂管路系统包括连接管、闸阀、角阀和出砂管,连接管与储丸罐底部的出砂口连接,闸阀安装在连接管上,所述第二二位二通常闭式电磁阀的出口通过吹气管道与闸阀后的连接管连接,连接管另一端连接角阀,角阀出口连接出砂管。 As a further improvement of the utility model, the sand outlet pipeline system includes a connecting pipe, a gate valve, an angle valve and a sand outlet pipe, the connecting pipe is connected to the sand outlet at the bottom of the shot storage tank, and the gate valve is installed on the connecting pipe. The outlet of the second two-position two normally closed electromagnetic valve is connected with the connecting pipe behind the gate valve through the blowing pipe, the other end of the connecting pipe is connected with the angle valve, and the outlet of the angle valve is connected with the sand outlet pipe.
本实用新型与现有技术相比,具有以下优点:(1)能通过各驱动气源开关有效地控制和调整气量;(2)明显降低气源的损耗,节约能源;(3)能快速汇集到储丸罐中形成强劲气流量获得强烈喷射效果。 Compared with the prior art, the utility model has the following advantages: (1) The air volume can be effectively controlled and adjusted through each driving air source switch; (2) The loss of the air source can be significantly reduced and energy can be saved; (3) It can be quickly collected Into the shot tank to form a strong air flow to obtain a strong spray effect.
附图说明 Description of drawings
图1为本实用新型实施例的结构示意图。 Fig. 1 is a schematic structural view of an embodiment of the utility model.
图2为图1中反吹单向阀的结构示意图。 Fig. 2 is a structural schematic diagram of the backflush check valve in Fig. 1 .
具体实施方式 Detailed ways
下面结合具体附图和实施例对本实用新型作进一步说明。 Below in conjunction with specific accompanying drawing and embodiment the utility model is further described.
如图所示:实施例中的喷丸机双气路输入联动系统主要由进气管道1、主驱动气源开关2、蓄能器3、三通管接4、第一支管道5、第二支管道6、第一支驱动气源开关7、第二支驱动气源开关8、第一过滤器9、第二过滤器10、第一二位二通常闭式电磁阀11、第二二位二通常闭式电磁阀12、反吹管道13、吹气管道14、储丸罐15、反吹单向阀16、闸阀17、连接管18、角阀19、出砂管20、先导阀21、除尘管道22、过滤除尘器23组成。 As shown in the figure: the shot blasting machine dual air input linkage system in the embodiment is mainly composed of the intake pipe 1, the main drive air source switch 2, the accumulator 3, the tee pipe connection 4, the first branch pipe 5, the second Two pipelines 6, the first driving air source switch 7, the second driving air source switch 8, the first filter 9, the second filter 10, the first two-position two normally closed solenoid valve 11, the second two Position 2 normally closed solenoid valve 12, blowback pipeline 13, air blowing pipeline 14, pellet storage tank 15, backflush one-way valve 16, gate valve 17, connecting pipe 18, angle valve 19, sand outlet pipe 20, pilot valve 21 , Dust removal pipeline 22, filter dust collector 23 forms.
如图1所示,所述蓄能器3的进口与进气管道1连接,蓄能器3的出口连接三通管接4,所述三通管接4的一个出口通过第一支管道5连接至第一二位二通常闭式电磁阀11的进口,第一支管道5上安装第一支驱动气源开关7,第一二位二通常闭式电磁阀11的出口通过反吹管道13连接至储丸罐15内部,第二储丸罐15的底部设有出砂口,出砂口连接出砂管路系统;所述三通管接4的另一个出口通过第二支管道6连接至第二二位二通常闭式电磁阀12的进口,第二支管道6上安装第二支驱动气源开关8,第二二位二通常闭式电磁阀12的出口通过吹气管道14连接至出砂管路系统,出砂管20道系统的出口用于连接喷枪;所述第一二位二通常闭式电磁阀11与第二二位二通常闭式电磁阀12同步联动,同时打开或同时闭合。 As shown in Figure 1, the inlet of the accumulator 3 is connected to the intake pipe 1, the outlet of the accumulator 3 is connected to the three-way pipe joint 4, and an outlet of the three-way pipe joint 4 passes through the first branch pipe 5 Connect to the inlet of the first 2-position 2 normally closed solenoid valve 11, install the first drive gas source switch 7 on the first branch pipe 5, and the outlet of the 1st 2-position 2 normally closed solenoid valve 11 through the blowback pipe 13 Connected to the inside of the shot storage tank 15, the bottom of the second shot storage tank 15 is provided with a sand outlet, and the sand outlet is connected to the sand outlet pipeline system; the other outlet of the three-way pipe joint 4 is connected through the second branch pipe 6 To the inlet of the second 2-position 2 normally closed solenoid valve 12, a second drive gas source switch 8 is installed on the second branch pipe 6, and the outlet of the second 2-position 2 normally closed solenoid valve 12 is connected through the air blowing pipe 14 To the sand outlet pipeline system, the outlet of the sand outlet pipe 20 system is used to connect the spray gun; the first 2-position 2 normally closed solenoid valve 11 is synchronously linked with the second 2-position 2 normally closed solenoid valve 12, and opens at the same time or closed at the same time.
如图1所示,本实用新型中,所述蓄能器3可以采用现有技术中的成熟产品,如可以采用皮囊式蓄能器3或隔离式气体蓄能器3。为了防止进入储丸罐15内的气体带入灰尘,所述第一支管道5、第二支管道6上还分别安装有第一过滤器8、第二过滤器10。所述储丸罐15的顶部设有接口,该接口通过除尘管道22经先导阀21与过滤除尘器23连接。 As shown in FIG. 1 , in the present utility model, the accumulator 3 can be a mature product in the prior art, such as a bladder type accumulator 3 or an isolated gas accumulator 3 . In order to prevent the gas entering the pill storage tank 15 from bringing dust, a first filter 8 and a second filter 10 are respectively installed on the first branch pipeline 5 and the second branch pipeline 6 . The top of the pill storage tank 15 is provided with an interface, and the interface is connected with a filter dust collector 23 through a dust removal pipeline 22 through a pilot valve 21 .
如图1、图2所示,本实用新型中,所述反吹管道13在储丸罐15内部的部分具有一个向上弯折的反吹弯头13a,在反吹弯头13a的上方设置有一反吹单向阀16,该反吹单向阀16用于使从反吹管道13进入储丸罐15内的高压气流在储丸罐15内形成强劲漩涡流,产生反差并压至储丸罐15底部,把丸粒吹进出砂管路系统。 As shown in Figures 1 and 2, in the present utility model, the part of the blowback pipeline 13 inside the shot storage tank 15 has an upwardly bent blowback elbow 13a, and a blowback elbow 13a is arranged above the blowback elbow 13a. Back blowing one-way valve 16, the back blowing one-way valve 16 is used to make the high-pressure airflow entering the shot storage tank 15 from the back blowing pipeline 13 form a strong vortex flow in the shot storage tank 15, generate contrast and press it to the shot storage tank 15 Bottom, blow the pellets into and out of the sand piping system.
所述反吹单向阀16的结构如图2所示,其主要包括锥帽形单向阀体16a,锥帽形单向阀体16a套放在反吹弯头13a上,锥帽形单向阀体16a的顶部设有吸风口16b;在锥帽形单向阀体16a的外围设有硅胶密封环件16c,该硅胶密封环件16c的内径大于锥帽形单向阀体16a的上端外径,并小于锥帽形单向阀体16a的下端外径;反吹弯头13a内有高压气流吹出时,锥帽形单向阀体16a被高压气流向上顶起,锥帽形单向阀体16a外周壁与硅胶密封环件16c紧密接触密封,高压气流通过锥帽形单向阀体16a内壁与反吹弯头13a外壁之间的空间向下喷出,形成强劲漩涡流。另外,所述锥帽形单向阀体16a的下端还设有一环形限位台,以防止锥帽形单向阀体16a被太强劲的气流吹脱出硅胶密封环件16c。 The structure of the blowback check valve 16 is shown in Figure 2, which mainly includes a conical cap-shaped check valve body 16a, the conical cap-shaped check valve body 16a is placed on the back-blow elbow 13a, and the conical cap-shaped check valve body 16a The top of the valve body 16a is provided with a suction port 16b; the periphery of the conical cap-shaped check valve body 16a is provided with a silicone sealing ring 16c, and the inner diameter of the silicone seal ring 16c is larger than the upper end of the conical cap-shaped check valve body 16a The outer diameter is smaller than the outer diameter of the lower end of the cone-shaped one-way valve body 16a; when there is a high-pressure airflow blowing out in the back-blowing elbow 13a, the cone-hat-shaped one-way valve body 16a is lifted up by the high-pressure airflow, and the cone-hat-shaped one-way The outer peripheral wall of the valve body 16a is in close contact with the silicone sealing ring 16c, and the high-pressure airflow is ejected downward through the space between the inner wall of the conical cap-shaped one-way valve body 16a and the outer wall of the blowback elbow 13a, forming a strong vortex flow. In addition, the lower end of the conical cap-shaped one-way valve body 16a is also provided with an annular limiter to prevent the conical cap-shaped one-way valve body 16a from being blown out of the silicone sealing ring 16c by too strong airflow.
如图1所示,本实用新型中,所述出砂管路系统主要由连接管18、闸阀17、角阀19和出砂管20组成,连接管18与储丸罐15底部的出砂口连接,闸阀17安装在连接管18上,所述第二二位二通常闭式电磁阀12的出口通过吹气管道14与闸阀17后的连接管18连接,连接管18另一端连接角阀19,角阀19出口连接出砂管20。 As shown in Figure 1, in the present utility model, described sand outlet pipeline system is mainly made up of connecting pipe 18, gate valve 17, angle valve 19 and sand outlet pipe 20, and the sand outlet at the bottom of connecting pipe 18 and shot tank 15 Connection, the gate valve 17 is installed on the connecting pipe 18, the outlet of the second two-position two normally closed solenoid valve 12 is connected to the connecting pipe 18 behind the gate valve 17 through the blowing pipeline 14, and the other end of the connecting pipe 18 is connected to the angle valve 19 , the outlet of the angle valve 19 is connected to the sand outlet pipe 20.
具体应用时,进气管道1连接总气源,输入压缩空气,当主驱动气源开关2打开时,压缩空气进入蓄能器3内,形成高压气流,然后经三通管接4分离为两路;第一路高压气流在第一支驱动气源开关7开启情况下进入第一二位二通常闭式电磁阀11,第一二位二通常闭式电磁阀11通电开启,第一路压缩气流通过反吹管道13进入终端到达储丸罐15中,通过反吹单向阀16在储丸罐15内形成强劲漩涡流,产生反差并压至储丸罐15底部,把丸粒吹进出砂管路系统。 In specific applications, the intake pipe 1 is connected to the total air source, and compressed air is input. When the main drive air source switch 2 is turned on, the compressed air enters the accumulator 3 to form a high-pressure air flow, and then it is separated into two paths through the three-way pipe connection 4. ; The first high-pressure airflow enters the first two-position two normally closed solenoid valve 11 when the first driving air source switch 7 is turned on, the first two-position two normally closed solenoid valve 11 is energized and opened, and the first compressed airflow Enter the terminal through the back blowing pipeline 13 and reach the shot storage tank 15, form a strong vortex flow in the shot storage tank 15 through the back blowing check valve 16, generate contrast and press to the bottom of the shot storage tank 15, and blow the pellets into and out of the sand pipe road system.
与此同时,第二路高压气流在第二支驱动气源开关8开启情况下进入第二二位二通常闭式电磁阀12,由于第二二位二通常闭式电磁阀12与第一二位二通常闭式电磁阀11是同步联动的,所以第二二位二通常闭式电磁阀12也处于开启状态,第二路压缩气流通过吹气管道14进入出砂管路系统,同第一路气汇集,产生恒定气压与气流,为下道工序的喷射流程作准备。 At the same time, the second high-pressure airflow enters the second two-position two normally closed solenoid valve 12 when the second drive gas source switch 8 is turned on. The two-position normally closed solenoid valve 11 is synchronously linked, so the second two-position two normally closed solenoid valve 12 is also in the open state, and the second compressed air flow enters the sand discharge pipeline system through the blowing pipeline 14, the same as the first The air is collected to generate constant air pressure and air flow, preparing for the injection process of the next process.
当第一二位二通常闭式电磁阀11与第二二位二通常闭式电磁阀12同步联动断电关闭时,反吹单向阀16回归原位,丸粒即刻向下倾落至储丸罐15内,储存或连续循环作业,同时在反吹单向阀16落下时,先导阀21启动,过滤除尘器23把储丸罐15内的尘埃吸出,过滤收集。 When the first 2-position 2 normally closed solenoid valve 11 and the second 2-position 2 normally closed solenoid valve 12 are synchronously powered off and closed, the blowback check valve 16 returns to its original position, and the pellets immediately fall down to the storage tank. In the pill tank 15, it is stored or operated in a continuous cycle. At the same time, when the back blowing check valve 16 falls, the pilot valve 21 is activated, and the dust filter 23 sucks out the dust in the pill storage tank 15 and collects it by filtration.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103862387A (en) * | 2014-03-20 | 2014-06-18 | 无锡威孚精密机械制造有限责任公司 | Dual-gas-circuit input linked system of shot blasting machine |
| CN115773468A (en) * | 2022-10-21 | 2023-03-10 | 上海宇航系统工程研究所 | A gas supply circuit and gas supply method for gas-liquid connector control |
-
2014
- 2014-03-20 CN CN201420128973.9U patent/CN203779341U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103862387A (en) * | 2014-03-20 | 2014-06-18 | 无锡威孚精密机械制造有限责任公司 | Dual-gas-circuit input linked system of shot blasting machine |
| CN103862387B (en) * | 2014-03-20 | 2016-05-04 | 无锡威孚精密机械制造有限责任公司 | The two gas circuit input of compressed air shotblasting machine linked system |
| CN115773468A (en) * | 2022-10-21 | 2023-03-10 | 上海宇航系统工程研究所 | A gas supply circuit and gas supply method for gas-liquid connector control |
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