CN203767349U - Progressive rotation scraper type blockage preventing and removing machine - Google Patents
Progressive rotation scraper type blockage preventing and removing machine Download PDFInfo
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- CN203767349U CN203767349U CN201420141876.3U CN201420141876U CN203767349U CN 203767349 U CN203767349 U CN 203767349U CN 201420141876 U CN201420141876 U CN 201420141876U CN 203767349 U CN203767349 U CN 203767349U
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- 230000000750 progressive effect Effects 0.000 title 1
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 239000003245 coal Substances 0.000 abstract description 23
- 239000003638 chemical reducing agent Substances 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000007789 sealing Methods 0.000 abstract 1
- 241000273930 Brevoortia tyrannus Species 0.000 description 12
- 238000004140 cleaning Methods 0.000 description 6
- 239000000446 fuel Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000010298 pulverizing process Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 1
- 210000004907 gland Anatomy 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
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Abstract
本实用新型涉及一种往复旋转刮刀式防堵清堵机,包括上锥料斗、旋转刮刀机构、下锥料斗、回转支承和减速机构,该上锥料斗与下锥料斗组合成锥料斗;锥料斗内腔设置有固定刮刀;旋转刮刀机构设置在上锥料斗和下锥料斗之间,并在固定刮刀两侧做往复回转运动;回转支承分别与上锥料斗和下锥料斗固定连接,外部啮合有齿轮,齿轮连接有减速机;上锥料斗、下锥料斗和回转支承、旋转刮刀机构的内腔连成一体,构成防堵仓段;锥料斗内腔设置有一固定刮刀,刮刀面与旋转刮刀机构内腔表面贴近,刮刀长度与旋转刮刀机构内腔高度一致。本实用新型的有益效果为:能够彻底清除上、下料斗和旋转刮刀机构内腔表面积煤现象,防堵清堵效果显著、密封性好的优点。
The utility model relates to a reciprocating rotary scraper type anti-blocking and clearing machine, comprising an upper cone hopper, a rotary scraper mechanism, a lower cone hopper, a slewing bearing and a deceleration mechanism, the upper cone hopper and the lower cone hopper are combined into a cone hopper; the cone hopper The inner cavity is equipped with a fixed scraper; the rotary scraper mechanism is set between the upper cone hopper and the lower cone hopper, and performs reciprocating rotary motion on both sides of the fixed scraper; The gears are connected with a reducer; the upper cone hopper, the lower cone hopper, the slewing bearing and the inner cavity of the rotary scraper mechanism are integrated to form an anti-blocking section; The surface of the inner cavity is close, and the length of the scraper is consistent with the height of the inner cavity of the rotary scraper mechanism. The beneficial effects of the utility model are: it can thoroughly remove the surface coal phenomenon of the inner chamber of the upper and lower hoppers and the rotary scraper mechanism, and the utility model has the advantages of remarkable effect of preventing and clearing blockages and good sealing performance.
Description
技术领域technical field
本实用新型涉及一种火力发电厂直吹式制粉系统配置的煤斗防堵清堵机,特别是一种用于原煤仓的往复旋转刮刀式防堵清堵机。The utility model relates to a coal scuttle anti-blocking and cleaning machine equipped with a direct-blown pulverizing system in a thermal power plant, in particular to a reciprocating rotating scraper type anti-blocking and cleaning machine for raw coal bunkers.
背景技术Background technique
目前,火力发电厂制粉系统配套的原煤仓,为跟给煤机匹配,储煤仓至给煤机为锥形或倒双曲线结构,经过破碎后的原煤暂存于原煤仓,由于原煤的自身重力作用,倒锥形仓或倒双曲线下部所受上部压力较大易压实板结,且出口相当小,容易发生堵塞现象,影响设备运行安全。原煤仓堵塞的原因有很多,但是根本原因是在给锥形原煤仓补给燃料时,由于颗粒性燃料受重力、与原煤仓仓壁的摩擦力、颗粒燃料之间的摩擦力以及相互之间的挤压等因素,在下料口位置形成承力结构。同时对于煤质和气候等不确定因素的影响,燃料变得潮湿,粘性增大,形成板结面使下料口变小最终导致原煤仓下煤堵塞,人力及相关防护设备几乎无法随时防止堵塞情况发生。发电厂原煤仓的堵塞以及相近的颗粒型物料仓堵塞已经成为广泛的、普遍性难题。At present, in order to match the coal feeder, the raw coal bunker supporting the pulverization system of the thermal power plant has a conical or inverted hyperbolic structure from the coal storage bin to the coal feeder. The crushed raw coal is temporarily stored in the raw coal bunker. Due to the Due to its own gravity, the upper pressure of the inverted conical bin or the lower part of the inverted hyperbola is relatively large and easy to compact and harden, and the outlet is quite small, which is prone to blockage and affects the safety of equipment operation. There are many reasons for the blockage of the raw coal bunker, but the root cause is that when refueling the conical raw coal bunker, the granular fuel is subjected to gravity, friction with the raw coal bunker wall, friction between the granular fuel and mutual friction. Factors such as extrusion form a load-bearing structure at the position of the discharge port. At the same time, due to the influence of uncertain factors such as coal quality and climate, the fuel becomes wet and viscous increases, forming a hardened surface and making the discharge port smaller, which eventually leads to coal blockage in the raw coal bunker. Manpower and related protective equipment can hardly prevent blockage at any time. occur. The clogging of raw coal bunkers in power plants and the clogging of similar granular material bunkers have become widespread and common problems.
在现有技术中,主要采用以下两种方式来防堵:1、利用中间段煤仓旋转配合固定刮刀,在转动时将其内壁物料铲断,从而起到防堵清堵作用,这种方法只能对旋转部分起到防堵清堵作用,而对上下段煤仓起不到作用,还会存在积煤、堵煤现象;2、也有刮刀转动防堵清堵同样起到防堵清堵的作用,虽然用刮刀转动对上下段煤仓的防堵清堵效果比较好,但无法避免回转机构内腔的积煤、堵煤现象。In the prior art, the following two methods are mainly used to prevent blockage: 1. Use the rotation of the coal bunker in the middle section to cooperate with the fixed scraper, and cut off the material on the inner wall when rotating, so as to prevent and clear the blockage. This method It can only prevent and clear blockage on the rotating part, but not on the upper and lower coal bunkers, and there will be coal accumulation and coal blockage; Although the effect of using the scraper to prevent and clear the blockage of the upper and lower coal bunkers is better, it cannot avoid the phenomenon of coal accumulation and coal blockage in the inner cavity of the rotary mechanism.
因此,开发出一种新型的结构简单、清堵彻底的防堵清堵机,是本领域技术人员所期待的。Therefore, it is expected by those skilled in the art to develop a novel anti-blockage and blockage removal machine with simple structure and thorough blockage removal.
发明内容Contents of the invention
本实用新型主要解决的技术问题是提供一种往复旋转刮刀式防堵清堵机,具有结构简单、防堵清堵彻底的优点。The main technical problem to be solved by the utility model is to provide a reciprocating rotary scraper type anti-blocking and cleaning machine, which has the advantages of simple structure and thorough anti-blocking and cleaning.
本实用新型的目的是通过如下技术方案来完成的,包括上锥料斗、旋转刮刀机构、下锥料斗、回转支承和减速机构,该上锥料斗与下锥料斗组合成锥料斗;所述锥料斗内腔设置有固定刮刀;所述旋转刮刀机构设置在所述上锥料斗和下锥料斗之间,并在固定刮刀两侧做往复回转运动;所述回转支承分别与上锥料斗和下锥料斗固定连接,外部啮合有齿轮,齿轮连接有减速机;所述上锥料斗、下锥料斗和回转支承、旋转刮刀机构的内腔连成一体,构成防堵仓段。所述锥料斗内腔设置有一固定刮刀,刮刀面与旋转刮刀机构内腔表面贴近,刮刀长度与旋转刮刀机构内腔高度一致。所述旋转刮刀机构包括回转刀盘、左刮刀、右刮刀和支撑杆,所述回转刀盘固定在回转支承内钢圈的内壁上,所述左刮刀和右刮刀设置在所述回转刀盘上,左刮刀和右刮刀之间联接有支撑杆。The purpose of this utility model is accomplished through the following technical solutions, including an upper cone hopper, a rotary scraper mechanism, a lower cone hopper, a slewing bearing and a deceleration mechanism, the upper cone hopper and the lower cone hopper are combined into a cone hopper; the cone hopper The inner cavity is provided with a fixed scraper; the rotary scraper mechanism is arranged between the upper cone hopper and the lower cone hopper, and performs reciprocating rotary motion on both sides of the fixed scraper; the slewing bearing is respectively connected to the upper cone hopper and the lower cone hopper It is fixedly connected, and the gear is meshed with the outside, and the gear is connected with a reducer; the upper cone hopper, the lower cone hopper, the slewing bearing, and the inner cavity of the rotary scraper mechanism are integrated to form an anti-blocking warehouse section. The inner cavity of the cone hopper is provided with a fixed scraper, the surface of the scraper is close to the surface of the inner cavity of the rotary scraper mechanism, and the length of the scraper is consistent with the height of the inner cavity of the rotary scraper mechanism. The rotary scraper mechanism includes a rotary cutterhead, a left scraper, a right scraper and a support rod, the rotary cutterhead is fixed on the inner wall of the inner steel ring of the slewing bearing, and the left scraper and the right scraper are arranged on the rotary cutterhead , a support rod is connected between the left scraper and the right scraper.
作为优选,所述左刮刀和右刮刀沿着锥料斗的内壁倾斜设置,并延伸至上锥料斗的上口处和下锥料斗的下口处。Preferably, the left scraper and the right scraper are arranged obliquely along the inner wall of the cone hopper, and extend to the upper mouth of the upper cone hopper and the lower mouth of the lower cone hopper.
作为优选,所述旋转刮刀机构内的左刮刀和右刮刀结构相同,且关于所述锥料斗内腔的中轴线对称设置。Preferably, the left scraper and the right scraper in the rotary scraper mechanism have the same structure and are arranged symmetrically with respect to the central axis of the inner cavity of the cone hopper.
本实用新型的有益效果为:1、上、下锥料斗不转动,旋转刮刀往复转动,对上、下锥料斗内腔进行清堵;2、固定刮刀对回转刀盘内腔进行清堵;3、旋转刮刀较长,可以实现较大范围的防堵清堵。The beneficial effects of the utility model are as follows: 1. The upper and lower cone hoppers do not rotate, and the rotary scraper rotates reciprocally to clean the inner cavity of the upper and lower cone hoppers; 2. The fixed scraper clears the inner cavity of the rotary cutterhead; 3. , The rotating scraper is longer, which can achieve a larger range of anti-blocking and clearing.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is a structural representation of the utility model;
图2是本实用新型固定刮刀的结构示意图;Fig. 2 is the structural representation of the utility model fixed scraper;
图3是本实用新型旋转刮刀的结构示意图;Fig. 3 is a schematic structural view of the utility model rotary scraper;
附图中的标号分别为:1、上锥料斗,2、下锥料斗,3、护罩,4、回转刀盘,5、支座,6、回转支承内钢圈,7、回转支承齿轮,8、左刮刀,9、右刮刀,10、支撑杆,11、固定刮刀,12、压盖,13、齿轮,14、减速机。The labels in the accompanying drawings are: 1. Upper cone hopper, 2. Lower cone hopper, 3. Guard, 4. Rotary cutterhead, 5. Support, 6. Slewing bearing inner steel ring, 7. Slewing bearing gear, 8. Left scraper, 9. Right scraper, 10. Support rod, 11. Fixed scraper, 12. Gland, 13. Gear, 14. Reducer.
具体实施方式Detailed ways
下面将结合附图对本实用新型做详细的介绍:如附图1至3所示,本实用新型包括上锥料斗1、旋转刮刀机构、下锥料斗2、回转支承和减速机构,该上锥料斗1与下锥料斗2组合成锥料斗;所述锥料斗内腔设置有固定刮刀11;所述旋转刮刀机构设置在所述上锥料斗1和下锥料斗2之间,并在固定刮刀11两侧做往复回转运动;所述回转支承分别与上锥料斗1和下锥料斗2固定连接,外部啮合有齿轮13,齿轮13连接有减速机14,并在回转支承的外围设有护罩3,该回转支承下方设有支座5;所述上锥料斗1、下锥料斗2和回转支承、旋转刮刀机构的内腔连成一体,构成防堵仓段。The utility model will be described in detail below in conjunction with the accompanying drawings: as shown in accompanying drawings 1 to 3, the utility model includes an upper cone hopper 1, a rotating scraper mechanism, a lower cone hopper 2, a slewing bearing and a deceleration mechanism, the upper cone hopper 1 and the lower cone hopper 2 are combined to form a cone hopper; the inner cavity of the cone hopper is provided with a fixed scraper 11; The side makes reciprocating rotary motion; the slewing bearing is fixedly connected with the upper cone hopper 1 and the lower cone hopper 2 respectively, a gear 13 is meshed with the outside, the gear 13 is connected with a reducer 14, and a shield 3 is provided around the slewing bearing. A support 5 is provided below the slewing bearing; the upper cone hopper 1, the lower cone hopper 2, the slewing bearing and the inner cavity of the rotary scraper mechanism are integrated to form an anti-blocking bin section.
所述旋转刮刀机构内的左刮刀8和右刮刀9结构相同,且关于所述锥料斗内腔的中轴线对称设置,并通过支撑杆10连接成一体,增强了刚度和强度,可以将旋转刮刀做得较长,左刮刀8和右刮刀9同时工作,所述刮刀的数量可以根据实际要求减少为一把。The left scraper 8 and the right scraper 9 in the rotary scraper mechanism have the same structure, and are arranged symmetrically with respect to the central axis of the inner cavity of the cone hopper, and are connected into one body by a support rod 10, which enhances the rigidity and strength, and the rotary scraper can be Do longer, left scraper 8 and right scraper 9 work simultaneously, and the quantity of described scraper can be reduced to one according to actual requirement.
所述旋转刮刀机构包括回转刀盘4、左刮刀8、右刮刀9和支撑杆10,所述回转刀盘4固定在回转支承内钢圈6的内壁上,该回转刀盘4与回转支承齿轮7相连,所述左刮刀8和右刮刀9设置在所述回转刀盘4上,左刮刀8和右刮刀9之间联接有支撑杆10,使用时,左刮刀8和右刮刀9同时转动,将上下料仓拱形堵塞物破解,使物料失去内壁支撑而流通,达到清堵、防堵的作用。The rotary scraper mechanism includes a rotary cutterhead 4, a left scraper 8, a right scraper 9 and a support rod 10. The rotary cutterhead 4 is fixed on the inner wall of the inner steel ring 6 of the slewing bearing. The rotary cutterhead 4 is connected with the slewing bearing gear 7 are connected, the left scraper 8 and the right scraper 9 are arranged on the rotary cutter head 4, a support rod 10 is connected between the left scraper 8 and the right scraper 9, when in use, the left scraper 8 and the right scraper 9 rotate simultaneously, Break the arched blockages of the upper and lower silos, so that the materials can flow without the support of the inner wall, so as to achieve the functions of clearing and preventing blockages.
所述左刮刀8和右刮刀9沿着锥料斗的内壁倾斜设置,并延伸至上锥料斗1的上口处和下锥料斗2的下口处,以增加清堵长度,增强清堵效果。The left scraper 8 and the right scraper 9 are arranged obliquely along the inner wall of the cone hopper, and extend to the upper mouth of the upper cone hopper 1 and the lower mouth of the lower cone hopper 2, so as to increase the cleaning length and enhance the cleaning effect.
本实用新型不局限于上述实施方式,不论在其形状或材料构成上作任何变化,凡是采用本实用新型所提供的结构设计,都是本实用新型的一种变形,均应认为在本实用新型保护范围之内。The utility model is not limited to the above-mentioned embodiments, regardless of any changes in its shape or material composition, any structural design provided by the utility model is a deformation of the utility model, and should be considered as a modification of the utility model. within the scope of protection.
Claims (3)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420141876.3U CN203767349U (en) | 2014-03-26 | 2014-03-26 | Progressive rotation scraper type blockage preventing and removing machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420141876.3U CN203767349U (en) | 2014-03-26 | 2014-03-26 | Progressive rotation scraper type blockage preventing and removing machine |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105032793A (en) * | 2015-05-29 | 2015-11-11 | 厦门理工学院 | Hopper blockage removing device and control method thereof |
| CN107745891A (en) * | 2017-10-31 | 2018-03-02 | 濮阳市鸿宇压力容器有限公司 | A kind of Novel rotary cleaner |
| CN108033155A (en) * | 2017-12-12 | 2018-05-15 | 河南科林机械设备有限公司 | Cage hangs composite doctor material blockage-clearing device |
| CN111792220A (en) * | 2020-08-25 | 2020-10-20 | 辽宁首钢硼铁有限责任公司 | A powder ore bin cleaning device |
| CN117645088A (en) * | 2023-09-28 | 2024-03-05 | 四川省达州钢铁集团有限责任公司 | Coal blending tank capable of stabilizing blanking and blanking method |
-
2014
- 2014-03-26 CN CN201420141876.3U patent/CN203767349U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105032793A (en) * | 2015-05-29 | 2015-11-11 | 厦门理工学院 | Hopper blockage removing device and control method thereof |
| CN107745891A (en) * | 2017-10-31 | 2018-03-02 | 濮阳市鸿宇压力容器有限公司 | A kind of Novel rotary cleaner |
| CN108033155A (en) * | 2017-12-12 | 2018-05-15 | 河南科林机械设备有限公司 | Cage hangs composite doctor material blockage-clearing device |
| CN108033155B (en) * | 2017-12-12 | 2019-10-29 | 河南科林机械设备有限公司 | Cage hangs composite doctor material blockage-clearing device |
| CN111792220A (en) * | 2020-08-25 | 2020-10-20 | 辽宁首钢硼铁有限责任公司 | A powder ore bin cleaning device |
| CN117645088A (en) * | 2023-09-28 | 2024-03-05 | 四川省达州钢铁集团有限责任公司 | Coal blending tank capable of stabilizing blanking and blanking method |
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