CN203759789U - Self-service rice machine - Google Patents
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- 235000007164 Oryza sativa Nutrition 0.000 title claims abstract description 75
- 235000009566 rice Nutrition 0.000 title claims abstract description 75
- 240000007594 Oryza sativa Species 0.000 title 1
- 241000209094 Oryza Species 0.000 claims abstract description 74
- 239000011248 coating agent Substances 0.000 claims description 4
- 238000000576 coating method Methods 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000010411 cooking Methods 0.000 description 12
- 238000000034 method Methods 0.000 description 8
- 230000005540 biological transmission Effects 0.000 description 4
- 238000011160 research Methods 0.000 description 4
- 235000012054 meals Nutrition 0.000 description 2
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005465 channeling Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 230000006855 networking Effects 0.000 description 1
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Abstract
本实用新型公开了一种自助打饭机,包括机架,所述的机架内自上而下依次设置有米饭输导机构、滚筒驱动机构、米饭推送机构以及控制系统,所述的控制系统控制所述的米饭推送机构;所述的米饭疏导机构包括储米箱、滚筒和下料管,所述的储米箱设置在所述的机架上,所述的滚筒的进口端与储米箱的出口端连接,所述的滚筒的出口端与下料管的进口端相连;所述的滚筒驱动机构包括驱动滚筒的交流电动机、皮带、齿轮以及直齿轮,所述的皮带的两端分别套设在所述的交流电动机的转轴和齿轮上,所述的齿轮与所述的直齿轮相啮合,所述的直齿轮设置在所述的滚筒上。本实用新型全自动的,顾客只需要在控制面板上选择自己所需要的饭量,刷卡即可,操作方便简单。
The utility model discloses a self-service rice dispenser, comprising a frame, wherein a rice conveying mechanism, a roller driving mechanism, a rice pushing mechanism and a control system are sequentially arranged in the frame from top to bottom, wherein the control system controls the rice pushing mechanism; the rice guiding mechanism comprises a rice storage box, a roller and a feeding pipe, wherein the rice storage box is arranged on the frame, wherein the inlet end of the roller is connected to the outlet end of the rice storage box, wherein the outlet end of the roller is connected to the inlet end of the feeding pipe; wherein the roller driving mechanism comprises an AC motor, a belt, a gear and a spur gear for driving the roller, wherein the two ends of the belt are respectively sleeved on the rotating shaft and the gear of the AC motor, wherein the gear is meshed with the spur gear, and wherein the spur gear is arranged on the roller. The utility model is fully automatic, wherein the customer only needs to select the amount of rice he needs on the control panel and swipe the card, and the operation is convenient and simple.
Description
技术领域technical field
本实用新型涉及一种自助打饭机。The utility model relates to a self-service rice maker.
背景技术Background technique
近年来,随着生活节奏的加快,人们的时间观念越来越明显,各类院校、企事业单位的公共食堂已基本实现了规范化和网络化,可食堂内售饭工作仍采用传统的管理人员手工打饭方式,极大地限制了工作效率,存在着很多弊端。例如:(1)不能准确定量:人工打饭的饭量主要靠经验,不可能次次称重。(2)浪费大量人力财力:打饭高峰期,一个员工要在一个小时左右的时间打几百甚至上千碗饭,工作量繁重,同时打饭员工的增多必然导致财力支出的增加。(3)打饭效率低:有些员工经验不足,或是打饭速度不快,很容易造成消费者不满,排列队伍过长,食堂过分拥挤等现象。为此需要研究开发自助打饭设备。In recent years, with the acceleration of the pace of life, people's concept of time has become more and more obvious. The public canteens of various colleges, enterprises and institutions have basically realized standardization and networking, but the work of selling meals in the canteens still adopts traditional management. The method of manual cooking by personnel greatly limits work efficiency and has many disadvantages. For example: (1) can not be accurately quantified: the amount of food for manual cooking is mainly based on experience, and it is impossible to weigh again and again. (2) A lot of human and financial resources are wasted: During the peak period of cooking, an employee has to cook hundreds or even thousands of bowls of rice in about an hour, which is a heavy workload. (3) Low efficiency of cooking: some employees are inexperienced, or the speed of cooking is not fast, which can easily cause dissatisfaction among consumers, long queues, and overcrowded cafeterias. Need to research and develop self-service cooking equipment for this reason.
目前在国内虽有部分的理论性探究,但均尚未研发出这种机器,大多只是局限于理论部分,而且还存在很多的弊端:①米饭具有很高的粘度,很容易附着在饭箱的内壁上,滑落不下来,而且对送饭机构要求也很高,传统的螺旋杆或者旋转叶片的形式都不能很好的满足要求;②因为米饭是不均匀的,所以对米饭的定量也提出了要求,传统的记重形式增加了设备的成本,而且效率较低。At present, although there are some theoretical researches in China, they have not yet developed this kind of machine, most of which are only limited to the theoretical part, and there are still many disadvantages: ① Rice has a high viscosity and is easy to adhere to the inner wall of the lunch box It cannot slide down, and the requirements for the rice delivery mechanism are also very high. The traditional screw rod or rotating blade can not meet the requirements well; ②Because the rice is not uniform, so the ration of rice is also required. , The traditional weight-recording method increases the cost of equipment and is less efficient.
根据目前的发展理念,高度的机械设备自动化必将取代传统的人力劳动,现在政府也是在提倡“机器换人”,所以自动化的机械设备的研发也将会成为人们科学研究的热门方向。因此,在不改变现有食堂刷卡系统的条件下,研制开发出一套能实现真正“智能化”的全自动打饭系统具有十分重要的意义。According to the current development concept, a high degree of automation of mechanical equipment will replace traditional human labor. Now the government is also advocating "machine substitution", so the research and development of automated mechanical equipment will also become a popular direction of scientific research. Therefore, under the condition of not changing the existing canteen card swiping system, it is of great significance to research and develop a set of fully automatic rice cooking system that can realize real "intelligence".
发明内容Contents of the invention
为了克服传统人工打饭方式存在的不准确、效率低以及现有打饭机存在的结构复杂、不能实现自助打饭功能、工作效率低等的问题,本实用新型提供一种全“智能化”的、工作效率高、能很好的完成打饭要求的自助打饭机。In order to overcome the problems of inaccuracy and low efficiency in the traditional manual cooking method, as well as the complex structure of the existing rice cooking machine, the inability to realize the self-service cooking function, and low work efficiency, the utility model provides a fully "intelligent" It is a self-service rice cooker with high work efficiency and can fulfill the requirements of cooking rice well.
本实用新型采用的技术方案是:The technical scheme that the utility model adopts is:
自助打饭机,包括机架,其特征在于:所述的机架内自上而下依次设置有米饭输导机构、滚筒驱动机构、米饭推送机构以及控制系统,所述的控制系统控制所述的米饭推送机构;The self-service rice making machine includes a frame, and it is characterized in that: a rice conveying mechanism, a drum driving mechanism, a rice pushing mechanism and a control system are sequentially arranged in the frame from top to bottom, and the control system controls the The rice push mechanism;
所述的米饭疏导机构包括储米箱、滚筒和下料管,所述的储米箱设置在所述的机架上,所述的滚筒的进口端与储米箱的出口端连接,所述的滚筒的出口端与下料管的进口端相连;The rice dredging mechanism includes a rice storage box, a drum and a feeding pipe, the rice storage box is arranged on the frame, the inlet end of the drum is connected with the outlet end of the rice storage box, the The outlet end of the drum is connected with the inlet end of the feeding pipe;
所述的滚筒驱动机构包括驱动滚筒的交流电动机、皮带、齿轮以及直齿轮,所述的皮带的两端分别套设在所述的交流电动机的转轴和齿轮上,所述的齿轮与所述的直齿轮相啮合,所述的直齿轮设置在所述的滚筒上;The drum drive mechanism includes an AC motor for driving the drum, a belt, a gear and a spur gear. The two ends of the belt are respectively sleeved on the rotating shaft and the gear of the AC motor. The spur gears are meshed, and the spur gears are arranged on the rollers;
所述的米饭推送机构包括推杆、用于驱动推杆的气缸及提供动力的气泵,所述的推杆设置在所述的下料管的出口端的下方,所述的气缸与所述的控制系统连接。The rice pushing mechanism includes a push rod, a cylinder for driving the push rod and an air pump to provide power, the push rod is arranged below the outlet end of the feeding pipe, the cylinder and the control system connection.
进一步,所述的储米箱和下料管均垂直设置在所述的机架上,所述的滚筒水平设置在所述的机架上。Further, the rice storage box and the feeding pipe are vertically arranged on the frame, and the rollers are arranged horizontally on the frame.
进一步,所述的控制系统包括控制气缸运动的控制器和操作面板,所述的控制器与所述的操作面板信号连接;所述的操作面板上设置有刷卡槽、显示器以及操作按钮,所述的刷卡槽、显示器以及操作按钮与所述的控制器控制连接。Further, the control system includes a controller and an operation panel for controlling the movement of the cylinder, and the controller is connected to the operation panel for signals; the operation panel is provided with a card slot, a display and operation buttons, and the The card swiping slot, the display and the operation buttons are connected with the controller.
进一步,所述的滚筒的内壁上焊接有若干螺旋片,螺旋片与螺旋片之间的间隙构成螺旋槽。Further, several spiral pieces are welded on the inner wall of the drum, and the gaps between the spiral pieces form spiral grooves.
进一步,所述的滚筒为圆锥型,且水平放置,进口端为圆锥型的大端口,出口端为圆锥型的小端口。Further, the drum is conical and placed horizontally, the inlet end is a large conical port, and the outlet end is a small conical port.
进一步,所述的滚筒和下料管的内壁上以及推杆的外表面上均涂覆有防粘涂层。Further, the inner wall of the drum and the feeding tube and the outer surface of the push rod are coated with an anti-sticking coating.
进一步,所述的机架上还设置有用于支撑滚筒翻滚的支撑滚轮。Further, the frame is also provided with supporting rollers for supporting the rolling of the drum.
本实用新型中,交流电动机是滚筒上下翻转的动力来源,传递动力的齿轮、皮带有两级传动,第一级为皮带传动,交流电动机经皮带与齿轮相连,由于皮带在工作负荷超标时会打滑,可以起到过载保护的作用,防止交流电动机由于电流过大而烧毁,这也是许多电动机运用的场合一级传动均采用皮带的原因,第二级传动为齿轮传动,在滚筒的外圈上焊接有一副直齿轮,直齿轮位于滚筒的中间,是为了防止在转动过程中由于作用力的不平衡产生额外的负荷,直齿轮较斜齿轮好加工,而且能够满足工作要求,所以虽然滚筒为圆锥型,齿轮依旧选择直齿轮。In the utility model, the AC motor is the power source for the roller to turn up and down. The gears and belts that transmit the power have two stages of transmission. The first stage is a belt drive. The AC motor is connected with the gear through the belt. Because the belt will slip when the working load exceeds the standard , can play the role of overload protection and prevent the AC motor from being burned due to excessive current. This is also the reason why many motors use a belt for the first-stage transmission, and the second-stage transmission is gear transmission, which is welded on the outer ring of the drum. There is a pair of spur gears. The spur gears are located in the middle of the drum to prevent additional loads due to the unbalanced force during the rotation process. The spur gears are easier to process than the helical gears and can meet the work requirements, so although the drum is conical , the gear still chooses the spur gear.
本实用新型中,由于米饭已经均匀散化,可根据推杆的行程来计算米饭的量,取代了传统的记重式,效率更高、成本更低。In the utility model, since the rice has been dispersed evenly, the amount of rice can be calculated according to the stroke of the push rod, which replaces the traditional weight-recording method, and has higher efficiency and lower cost.
本实用新型中,控制器可以选用PLC,能够很好地满足要求,而且编程简单,操作方便,成本较低;所述的操作面板(刷卡器),顾客可根据自己的需求选择米饭的多少,按下操作按钮之后,在刷卡槽内进行刷卡,刷卡结束之后,显示器显示扣除金额,CPU将信息传递给控制器,控制器驱动气缸,气缸动作,将米饭推出。In the utility model, the controller can be selected from PLC, which can well meet the requirements, and the programming is simple, the operation is convenient, and the cost is low; the operation panel (card reader), the customer can choose the amount of rice according to his own needs, After pressing the operation button, the card is swiped in the card slot. After the card is swiped, the display shows the deduction amount, and the CPU transmits the information to the controller, which drives the cylinder, which acts to push out the rice.
本实用新型使用时,顾客首先在操作面板上选择自己所要打的饭量,按下操作按钮,然后将饭卡防止在刷卡槽内,刷卡器自动扣除所用金额,并在显示器上显示,之后将信号传递给PLC控制器,信号经PLC处理传递给气缸,气缸向前运动,驱动推杆将米饭推出,操作方便、简单。When the utility model is used, the customer first selects the amount of rice he wants to eat on the operation panel, presses the operation button, and then puts the meal card in the card slot, the card reader automatically deducts the amount used, and displays it on the display, and then sends the signal The signal is transmitted to the PLC controller, and the signal is processed by the PLC and transmitted to the cylinder. The cylinder moves forward and drives the push rod to push the rice out. The operation is convenient and simple.
本实用新型的有益效果是:The beneficial effects of the utility model are:
1、该设备是全自动的,顾客只需要在控制面板上选择自己所需要的饭量,刷卡即可,操作方便简单,刷卡结束后推杆立即将米饭推出,动作高效快捷;1. The equipment is fully automatic. Customers only need to select the amount of rice they need on the control panel and swipe the card. The operation is convenient and simple. After the card is swiped, the push rod immediately pushes out the rice, which is efficient and fast;
2、解决了米饭黏着的难题,自助打饭机之所以没有很好的推广应用很大一部分原因是由于米饭的粘性,不能像饮料或者纸巾一样实现自动化的售卖,在整个米饭所接触的内壁,包括储米箱、滚筒、下料管、推杆全部进行“特富龙”涂层(防粘涂层),防止米饭黏着,在米饭的疏导机构中间加上滚筒,使米饭上下充分的翻滚,最大限度的松散均匀米饭;2. Solved the problem of rice sticking. A large part of the reason why the self-service rice maker has not been well promoted and applied is due to the stickiness of rice, which cannot be sold automatically like drinks or paper towels. On the inner wall that the whole rice contacts, Including the rice storage box, roller, feeding pipe, and push rod, all are coated with "Teflon" (anti-stick coating) to prevent the rice from sticking, and a roller is added in the middle of the rice channeling mechanism to make the rice fully roll up and down. Maximum loose and uniform rice;
3、米饭的推送机构采用推杆,饭的定量依靠推杆的推程,简单方便,改变了的传统形式的记重式;3. The rice pushing mechanism adopts a push rod, and the quantity of rice depends on the push of the push rod, which is simple and convenient, and has changed the traditional weight-recording method;
4、在不改变现有食堂刷卡系统的条件下,很好的实现了打饭的自动化运行,尽可能的简化了设备,节约了成本。4. Under the condition of not changing the existing card swiping system in the canteen, the automatic operation of cooking is well realized, the equipment is simplified as much as possible, and the cost is saved.
附图说明Description of drawings
图1是本实用新型的结构图。Fig. 1 is a structural diagram of the utility model.
图2是本实用新型滚筒半剖图。Fig. 2 is a half sectional view of the drum of the utility model.
具体实施方式Detailed ways
参照图1和图2,自助打饭机,包括机架,所述的机架内自上而下依次设置有米饭输导机构、滚筒驱动机构、米饭推送机构以及控制系统,所述的控制系统控制所述的米饭推送机构;Referring to Fig. 1 and Fig. 2, the self-service rice making machine comprises a frame, and the described frame is provided with a rice conveying mechanism, a drum driving mechanism, a rice pushing mechanism and a control system sequentially from top to bottom, and the described control system Control the described rice pushing mechanism;
所述的米饭疏导机构包括储米箱21、滚筒22和下料管23,所述的储米箱21设置在所述的机架上,所述的滚筒22的进口端与储米箱21的出口端连接,所述的滚筒22的出口端与下料管23的进口端相连;Described rice dredging mechanism comprises rice storage box 21, cylinder 22 and feeding pipe 23, and described rice storage box 21 is arranged on the described frame, and the inlet end of described cylinder 22 is connected with the rice storage box 21. The outlet end is connected, and the outlet end of the drum 22 is connected to the inlet end of the feeding pipe 23;
所述的滚筒驱动机构包括驱动滚筒22的交流电动机31、皮带33、齿轮32以及直齿轮222,所述的皮带33的两端分别套设在所述的交流电动机31的转轴和齿轮32上,所述的齿轮32与所述的直齿轮222相啮合,所述的直齿轮222设置在所述的滚筒22上;The drum driving mechanism includes an AC motor 31 for driving the drum 22, a belt 33, a gear 32 and a spur gear 222, and the two ends of the belt 33 are respectively sleeved on the rotating shaft of the AC motor 31 and the gear 32, The gear 32 meshes with the spur gear 222, and the spur gear 222 is arranged on the drum 22;
所述的米饭推送机构包括推杆41、用于驱动推杆41的气缸42及提供动力的气泵43,所述的推杆41设置在所述的下料管23的出口端的下方,所述的气缸42与所述的控制系统连接。Described rice pushing mechanism comprises push rod 41, is used to drive the air cylinder 42 of push rod 41 and the air pump 43 that provides power, and described push rod 41 is arranged on the below of the outlet end of described feeding pipe 23, and described The cylinder 42 is connected with the control system.
进一步,所述的储米箱21和下料管23均垂直设置在所述的机架上,所述的滚筒22水平设置在所述的机架上。Further, the rice storage box 21 and the feeding pipe 23 are vertically arranged on the frame, and the drum 22 is horizontally arranged on the frame.
进一步,所述的控制系统包括控制气缸42运动的控制器51和操作面板52,所述的控制器51与所述的操作面板52信号连接;所述的操作面板上设置有刷卡槽、显示器以及操作按钮,所述的刷卡槽、显示器以及操作按钮与所述的控制器控制连接。Further, the control system includes a controller 51 and an operation panel 52 for controlling the movement of the cylinder 42, and the controller 51 is connected with the operation panel 52 for signals; the operation panel is provided with a card slot, a display and The operation button, the card swiping slot, the display and the operation button are connected with the controller.
进一步,所述的滚筒22的内壁上焊接有若干螺旋片221,螺旋片与螺旋片之间的间隙构成螺旋槽。Further, several spiral pieces 221 are welded on the inner wall of the drum 22, and the gaps between the spiral pieces form spiral grooves.
进一步,所述的滚筒22为圆锥型,且水平放置,进口端为圆锥型的大端口,出口端为圆锥型的小端口。Further, the drum 22 is conical and placed horizontally, the inlet end is a large conical port, and the outlet end is a small conical port.
进一步,所述的滚筒22和下料管23的内壁上以及推杆41的外表面上均涂覆有防粘涂层。Further, the inner walls of the drum 22 and the feeding tube 23 and the outer surface of the push rod 41 are coated with an anti-sticking coating.
进一步,所述的机架上还设置有用于支撑滚筒翻滚的支撑滚轮24。Further, the frame is also provided with supporting rollers 24 for supporting the rolling of the drum.
本说明书实施例所述的内容仅仅是对发明构思的实现形式的列举,本实用新型的保护范围不应当被视为仅限于实施例所陈述的具体形式,本实用新型的保护范围也及于本领域技术人员根据本实用新型构思所能够想到的等同技术手段。The content described in the embodiments of this specification is only an enumeration of the implementation forms of the inventive concept, and the protection scope of the present utility model should not be regarded as limited to the specific forms stated in the embodiments, and the protection scope of the present utility model also extends to this invention. Equivalent technical means that those skilled in the art can think of according to the concept of the utility model.
Claims (7)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420027074.XU CN203759789U (en) | 2014-01-16 | 2014-01-16 | Self-service rice machine |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103810791A (en) * | 2014-01-16 | 2014-05-21 | 浙江工业大学 | Self-service food buying machine |
CN104282084A (en) * | 2014-09-18 | 2015-01-14 | 昆明理工大学 | Automatic dinner plate feeding and rice taking machine for mess hall |
CN107826721A (en) * | 2017-11-29 | 2018-03-23 | 桂林电子科技大学 | Sell meal system in full-automatic dining room |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103810791A (en) * | 2014-01-16 | 2014-05-21 | 浙江工业大学 | Self-service food buying machine |
CN103810791B (en) * | 2014-01-16 | 2016-05-18 | 浙江工业大学 | Self-service meal selling machine |
CN104282084A (en) * | 2014-09-18 | 2015-01-14 | 昆明理工大学 | Automatic dinner plate feeding and rice taking machine for mess hall |
CN107826721A (en) * | 2017-11-29 | 2018-03-23 | 桂林电子科技大学 | Sell meal system in full-automatic dining room |
CN107826721B (en) * | 2017-11-29 | 2023-08-18 | 桂林电子科技大学 | Fully automatic canteen selling system |
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