CN203752426U - Thin Wall Injection Mold - Google Patents
Thin Wall Injection Mold Download PDFInfo
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- CN203752426U CN203752426U CN201420091805.7U CN201420091805U CN203752426U CN 203752426 U CN203752426 U CN 203752426U CN 201420091805 U CN201420091805 U CN 201420091805U CN 203752426 U CN203752426 U CN 203752426U
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- 238000002347 injection Methods 0.000 title claims abstract description 37
- 239000007924 injection Substances 0.000 title claims abstract description 37
- 238000010438 heat treatment Methods 0.000 claims abstract description 88
- 239000004033 plastic Substances 0.000 claims abstract description 51
- 229920003023 plastic Polymers 0.000 claims abstract description 51
- 238000001816 cooling Methods 0.000 claims abstract description 46
- 238000009413 insulation Methods 0.000 claims description 15
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 10
- 229910052742 iron Inorganic materials 0.000 claims description 5
- 239000012528 membrane Substances 0.000 claims 10
- 230000001939 inductive effect Effects 0.000 claims 4
- 230000000994 depressogenic effect Effects 0.000 claims 1
- 239000007788 liquid Substances 0.000 claims 1
- 238000000926 separation method Methods 0.000 abstract description 13
- 230000000694 effects Effects 0.000 abstract description 12
- 238000002360 preparation method Methods 0.000 abstract description 5
- 238000005507 spraying Methods 0.000 abstract description 3
- 238000012856 packing Methods 0.000 abstract 1
- 238000001746 injection moulding Methods 0.000 description 14
- 238000000034 method Methods 0.000 description 7
- 238000001125 extrusion Methods 0.000 description 5
- 238000002844 melting Methods 0.000 description 5
- 230000008018 melting Effects 0.000 description 5
- 239000003292 glue Substances 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 238000005485 electric heating Methods 0.000 description 3
- 239000000110 cooling liquid Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000012778 molding material Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Landscapes
- Moulds For Moulding Plastics Or The Like (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及注塑成型领域,尤其涉及一种可以制造大面积薄壁塑胶件的薄壁注塑模具。The utility model relates to the field of injection molding, in particular to a thin-wall injection mold capable of manufacturing large-area thin-wall plastic parts.
背景技术Background technique
现有的手机、笔记本、平板电脑等产品都呈现轻薄化趋势,相关的塑胶结构件厚度越来越薄,目前大面积塑胶结构件的厚度一般都在0.7mm以上,低于此厚度的大面积塑胶结构件一般都难以完全填充而导致产品缺胶,且表面存在熔接痕、表面气纹、困气等不良因素,无法达到表面高光效果。Existing mobile phones, notebooks, tablet computers and other products are showing a trend of thinning and thinning, and the thickness of related plastic structural parts is getting thinner and thinner. At present, the thickness of large-area plastic structural parts is generally above 0.7mm. Plastic structural parts are generally difficult to fill completely, resulting in lack of glue in the product, and there are adverse factors such as weld lines, surface air marks, and air traps on the surface, which cannot achieve a high-gloss surface effect.
实用新型内容Utility model content
本实用新型的目的在于提出一种薄壁注塑模具,以解决现有的模具制造的薄壁塑胶件填充效果差、缺胶、表面不光滑的问题。The purpose of the utility model is to propose a thin-wall injection mold to solve the problems of poor filling effect, lack of glue and rough surface of the thin-wall plastic parts manufactured by the existing mold.
本实用新型提供以下技术方案:The utility model provides the following technical solutions:
一种薄壁注塑模具,包括前模组件、分离系统、冷却系统、加热控制模块和后模组件,所述前模组件包括前模仁,所述后模组件包括后模仁;所述冷却系统包括冷却块,所述冷却块内设有管道以供冷却液循环流通;所述分离系统设于所述前模仁底部,通过所述分离系统,使所述前模仁与冷却系统分离;所述后模组件还包括模胚B板、后模镶件和型腔容量调整系统,所述型腔容量调整系统设于所述模胚B板上,用于使所述后模镶件与所述后模仁之间发生相对运动以调整型腔容量;所述加热控制模块包括感温系统、温度控制系统和加热系统,所述温度控制系统分别与感温系统和加热系统连接;所述加热系统分布于所述前模仁和/或所述后模仁上,用于给型腔加热,所述感温系统与型腔接触,用于获取所述型腔的温度并传输至所述温度控制系统,所述温度控制系统用于控制所述加热系统的工作。本方案中,在模具合模前先将冷却系统与前模仁分离,通过加热控制模块给模具型腔加热,可以使得型腔温度在合模前达到成型材料的熔融点,以创造高温成型的条件,以得到表面光滑的大面积薄壁塑胶件,通过型腔容量调整系统调整型腔容量,可以使型腔体积大于制品体积,在合模后仍留有比制品体积大的型腔容量,从而可以注射比制品体积多的熔融原料,再后续使用注塑机的合模压力挤压型腔,调整型腔容量到等于制品体积;且经过挤压后,胶料得以完全地、均匀地填充,表面效果良好,得到的塑胶件硬度高,表面不易刮花和磨损,通过挤压也减小了产品内应力,使得产品不易变形。从而得到致密、硬度高的大面积薄壁产品,且填充效果好,表面光滑、无熔接痕、无气纹,达到高光免喷涂的效果。A thin-walled injection mold, including a front mold assembly, a separation system, a cooling system, a heating control module and a rear mold assembly, the front mold assembly includes a front mold core, and the rear mold assembly includes a rear mold core; The cooling system includes a cooling block, and pipes are arranged in the cooling block for circulation of cooling liquid; the separation system is arranged at the bottom of the front mold core, and the front mold core and the cooling core are separated by the separation system. System separation; the rear mold assembly also includes a mold base B plate, a rear mold insert and a cavity capacity adjustment system, and the cavity capacity adjustment system is arranged on the mold base B plate for making the rear Relative movement occurs between the mold insert and the rear mold core to adjust the cavity capacity; the heating control module includes a temperature sensing system, a temperature control system and a heating system, and the temperature control system is connected to the temperature sensing system and the heating system respectively The heating system is distributed on the front mold core and/or the rear mold core for heating the cavity, and the temperature sensing system is in contact with the cavity for obtaining the temperature of the cavity and transmitting it to the The temperature control system is used to control the operation of the heating system. In this solution, the cooling system is separated from the front mold core before the mold is closed, and the mold cavity is heated through the heating control module, so that the temperature of the cavity can reach the melting point of the molding material before the mold is closed, so as to create a high-temperature molding Conditions, in order to obtain large-area thin-walled plastic parts with smooth surface, adjust the cavity volume through the cavity volume adjustment system, so that the volume of the cavity can be larger than the volume of the product, and there is still a cavity volume larger than the volume of the product after the mold is closed. In this way, it is possible to inject molten raw materials that are larger than the volume of the product, and then use the clamping pressure of the injection molding machine to squeeze the cavity to adjust the cavity capacity to be equal to the volume of the product; after extrusion, the rubber can be completely and evenly filled, The surface effect is good, the obtained plastic parts have high hardness, the surface is not easy to scratch and wear, and the internal stress of the product is also reduced through extrusion, so that the product is not easy to deform. In this way, dense, high-hardness large-area thin-walled products are obtained, and the filling effect is good, the surface is smooth, no weld marks, no air marks, and the effect of high gloss and no spraying is achieved.
优选地,所述前模组件还包括模胚A板、面板、第一隔热板和第二隔热板,所述冷却系统与所述面板连接,所述面板用于将所述前模组件锁固至一注塑机,所述前模仁与所述模胚A板连接,所述第一隔热板设于所述面板和所述模胚A板之间,所述第二隔热板设于所述面板上,用于阻隔来自注塑机的热量。冷却系统与面板连接,即面板是冷的,模胚A板与前模仁连接,即前模仁被加热时模胚A板也是热的,第一隔热板设于面板与模胚A板之间,在冷却系统与前模仁分离的基础上起到了进一步隔热的作用,保证加热系统在给型腔加热时能够不受冷源的影响,能够快速升温。Preferably, the front mold assembly also includes a mold base A board, a panel, a first heat insulation board and a second heat insulation board, the cooling system is connected to the panel, and the panel is used to place the front mold The assembly is locked to an injection molding machine, the front mold core is connected to the mold base A plate, the first heat insulation board is arranged between the panel and the mold base A plate, and the second insulation The hot plate is arranged on the panel for blocking the heat from the injection molding machine. The cooling system is connected to the panel, that is, the panel is cold, and the mold base A is connected to the front mold core, that is, the mold base A is also hot when the front mold core is heated, and the first heat insulation board is installed between the panel and the mold base A In between, on the basis of the separation of the cooling system and the front mold core, it plays a role of further heat insulation, ensuring that the heating system can not be affected by the cold source when heating the cavity, and can quickly heat up.
优选地,所述分离系统包括第一弹簧、第一导柱和第一限位块,所述第一弹簧位于所述前模仁底部,以在模具合模前将所述前模仁弹出使所述前模仁与所述冷却系统分开,所述第一导柱安装在所述模胚A板上,用于对所述前模仁进行弹出导向,所述第一限位块用于限制所述前模仁的弹出距离。Preferably, the separation system includes a first spring, a first guide post and a first limit block, the first spring is located at the bottom of the front mold core, so as to eject the front mold core before the mold is closed. The front mold core is separated from the cooling system, the first guide post is installed on the mold base A plate for ejecting and guiding the front mold core, and the first limit block is used to limit The pop-up distance of the front mold core.
优选地,所述型腔容量调整系统包括第二弹簧、第二导柱和第二限位块,所述第二弹簧位于所述后模仁底部,以在合模前将所述后模仁弹起使所述后模仁与所述后模镶件发生相对运动,增大型腔容量,所述第二导柱安装在所述模胚B板上,用于对所述后模仁进行弹起导向,所述第二限位块用于限制所述后模仁的弹起距离。Preferably, the cavity capacity adjustment system includes a second spring, a second guide post and a second limit block, the second spring is located at the bottom of the rear mold core, so as to place the rear mold core before closing the mold. The spring-up causes relative movement between the rear mold core and the rear mold insert, increasing the cavity capacity, and the second guide post is installed on the mold base B plate for springing the rear mold core. The lifting guide, the second limit block is used to limit the bounce distance of the rear mold core.
优选地,所述温度控制系统设于所述模胚A板上,具有加热控制开关和温控箱,通过所述温控箱设置欲达到的型腔温度或加热系统的加热时间,所述加热控制开关用于控制所述加热系统的通断。Preferably, the temperature control system is arranged on the mold base A plate, has a heating control switch and a temperature control box, and the cavity temperature to be achieved or the heating time of the heating system are set through the temperature control box, and the heating The control switch is used to control the on-off of the heating system.
优选地,所述模胚A板上设有合模感应针,所述合模感应针一端与所述加热控制开关接触,另一端在模具合模时与所述后模组件接触;开模时所述合模感应针弹起,使得所述加热控制开关处于弹起状态,使得所述加热系统开始加热;合模时所述合模感应针被按压使得所述加热控制开关被压下,所述加热系统停止加热。Preferably, the mold base A plate is provided with a mold clamping sensor pin, one end of the mold clamping sensor pin is in contact with the heating control switch, and the other end is in contact with the rear mold assembly when the mold is clamped; mold opening When the mold is closed, the clamping sensor needle pops up, so that the heating control switch is in the pop-up state, so that the heating system starts to heat; when the mold is closed, the mold clamping sensor pin is pressed so that the heating control switch is pressed down, The heating system stops heating.
优选地,所述加热系统为电加热棒,所述电加热棒排布于所述型腔内具有产品外观面的部位。Preferably, the heating system is an electric heating rod, and the electric heating rod is arranged in a part of the cavity having an appearance surface of the product.
优选地,所述后模组件还包括底板,所述底板上设有方铁以支撑所述模胚B板。Preferably, the rear mold assembly further includes a bottom plate, and square iron is provided on the bottom plate to support the mold base B plate.
优选地,所述后模组件还包括顶出系统,所述顶出系统包括顶出底板、顶出面板和推杆,所述推杆一端固定于所述顶出底板上,另一端连接所述后模镶件;所述顶出面板位于所述顶出底板之上,所述顶出面板上设有后模支撑柱和顶出限位块,所述后模支撑柱用以支撑所述后模仁,所述顶出限位块用于限制所述推杆顶出所述后模镶件的距离。Preferably, the rear mold assembly further includes an ejection system, the ejection system includes an ejection bottom plate, an ejection panel and a push rod, one end of the push rod is fixed on the ejection bottom plate, and the other end is connected to the The rear mold insert; the ejection panel is located on the ejection bottom plate, and the ejection panel is provided with a rear mold support column and an ejection limit block, and the rear mold support column is used to support the For the rear mold core, the ejection limit block is used to limit the distance from which the push rod is ejected from the rear mold insert.
综上所述,本实用新型提供的薄壁注塑模具至少具有以下有益效果:注塑成型的大面积薄壁塑胶件,填充效果好,产品不缺胶,且高密度、硬度好。To sum up, the thin-walled injection mold provided by the utility model has at least the following beneficial effects: injection-molded large-area thin-walled plastic parts have good filling effect, the product does not lack glue, and has high density and good hardness.
附图说明Description of drawings
图1是本实用新型实施例的薄壁注塑模具在开模状态时的前模组件结构示意图;Fig. 1 is a schematic structural view of the front mold assembly when the thin-walled injection mold of the utility model embodiment is in the mold opening state;
图2是本实用新型实施例的薄壁注塑模具在开模状态时的后模组件结构示意图;Fig. 2 is a schematic diagram of the structure of the rear mold assembly when the thin-walled injection mold of the embodiment of the present invention is in the mold opening state;
图3是本实用新型实施例的薄壁注塑模具的前模组件另一结构示意图;Fig. 3 is another schematic structural view of the front mold assembly of the thin-walled injection mold according to the embodiment of the present invention;
图4是图1中的前模组件在最终合模时的结构示意图;Fig. 4 is a schematic structural view of the front mold assembly in Fig. 1 when final mold closing;
图5是图2中的后模组件在最终合模时的结构示意图;Fig. 5 is a schematic structural view of the back mold assembly in Fig. 2 when final mold closing;
图6是采用本实施例的薄壁注塑模具制备薄壁塑胶件的工艺流程图;Fig. 6 is the process flow diagram of preparing thin-walled plastic parts using the thin-walled injection mold of the present embodiment;
图7是本实用新型实施例的薄壁注塑模具在开模状态下的结构示意图。Fig. 7 is a schematic structural view of the thin-walled injection mold of the embodiment of the present invention in the state of mold opening.
附图标记说明:Explanation of reference signs:
11前模仁、12模胚A板、13面板、14第一隔热板、15第二隔热板;11 front mold core, 12 mold base A board, 13 panel, 14 first heat insulation board, 15 second heat insulation board;
21后模仁、22模胚B板、23后模镶件、24后模支撑件、25方铁、26底座;21 rear mold core, 22 mold base B plate, 23 rear mold insert, 24 rear mold support, 25 square iron, 26 base;
31第一弹簧、32第一导柱、33第一限位块;31 first spring, 32 first guide post, 33 first limit block;
40冷却系统;40 cooling system;
51感温系统、52温度控制系统、53加热系统、54合模感应针;51 Temperature sensing system, 52 Temperature control system, 53 Heating system, 54 Clamping sensor pin;
521加热控制开关;521 heating control switch;
61第二弹簧、62第二导柱、63第二限位块、64导柱压块;61 second spring, 62 second guide post, 63 second limit block, 64 guide post pressing block;
71推杆、72顶针面板、73顶针底板;71 push rod, 72 thimble panel, 73 thimble bottom plate;
81唧嘴、82定位环。81 nozzles, 82 positioning rings.
具体实施方式Detailed ways
下面对照附图并结合优选的实施方式对本实用新型作进一步说明。The utility model will be further described below with reference to the accompanying drawings and in conjunction with preferred embodiments.
概念定义:Concept definition:
前模仁的底部:是指与前模仁的产品成型接触面相对的一侧,即远离型腔的一侧。The bottom of the front mold core: refers to the side opposite to the product forming contact surface of the front mold core, that is, the side away from the cavity.
后模仁的底部:是指与后模仁的产品成型接触面相对的一侧,即远离型腔的一侧。The bottom of the rear mold core: refers to the side opposite to the product forming contact surface of the rear mold core, that is, the side away from the cavity.
本实施例提供的薄壁注塑模具如图7所示,该薄壁注塑模具包括前模组件、后模组件、分离系统、冷却系统和加热控制模块,再结合图1至图5来看,其中分离系统、冷却系统和加热控制模块均设置在前模组件上。The thin-walled injection mold provided in this embodiment is shown in Figure 7. The thin-walled injection mold includes a front mold assembly, a rear mold assembly, a separation system, a cooling system and a heating control module, which can be viewed in conjunction with Figures 1 to 5 , wherein the separation system, the cooling system and the heating control module are all arranged on the front mold assembly.
如图1所示:所述前模组件包括前模仁11、模胚A板12、面板13、第一隔热板14和第二隔热板15;所述分离系统设于所述前模仁11的底部、用于使所述前模仁11与冷却系统40分离,本实施例中该分离系统包括第一弹簧31、第一导柱32和第一限位块33;所述第一弹簧31位于所述前模仁11的底部,其一端与前模仁11抵接,另一端抵接模胚A板12;所述第一导柱32装设于所述模胚A板12上,前模仁上设有与第一导柱32相适配的导向孔,第一导柱32通过其一端紧抵所述第一隔热板14、另一端安装所述第一限位块33,第一导柱32穿过前模仁11上的导向孔以在所述前模仁11运动时进行导向。优选地,所述前模仁底部的两端分别设有一套前述的分离系统。当模具处于开模状态时,在所述第一弹簧31的作用下,所述前模仁11被弹出从而离开所述冷却系统40,弹出的最大距离由所述第一限位块33限制;所述冷却系统40固定于所述面板13上,故所述面板13同属冷源,所述前模仁11与所述模胚A板12连接,故所述模胚A板也需要与冷却系统40(或冷源)隔离,因所述模胚A板12是需要锁固在所述面板13上的,所以在所述模胚A板12与所述面板13之间设置了所述第一隔热板14,又因为所述面板13需要锁固在注塑机上,而注塑机是热的,所以在所述面板13与注塑机(图中未示出)之间设置了所述第二隔热板15,这样一来,就可以使得模具在合模前,冷源与热源互不干扰。As shown in Figure 1: the front mold assembly includes a front mold core 11, a mold base A plate 12, a panel 13, a first heat insulation board 14 and a second heat insulation board 15; the separation system is located in the front The bottom of the mold core 11 is used to separate the front mold core 11 from the cooling system 40. In this embodiment, the separation system includes a first spring 31, a first guide post 32 and a first limit block 33; A spring 31 is located at the bottom of the front mold core 11, one end of which is in contact with the front mold core 11, and the other end is in contact with the mold base A plate 12; the first guide post 32 is installed on the mold base A plate 12 Above, the front mold core is provided with a guide hole compatible with the first guide post 32, one end of the first guide post 32 is pressed against the first heat shield 14, and the other end is installed with the first limit block 33. The first guide post 32 passes through the guide hole on the front mold core 11 to guide when the front mold core 11 moves. Preferably, the two ends of the bottom of the front mold core are respectively provided with a set of the aforementioned separation systems. When the mold is in the mold-opening state, under the action of the first spring 31, the front core 11 is ejected to leave the cooling system 40, and the maximum distance of ejection is limited by the first stopper 33; The cooling system 40 is fixed on the panel 13, so the panel 13 belongs to the cooling source, and the front mold core 11 is connected with the mold base A plate 12, so the mold base A plate also needs to be connected with the cooling system 40 (or cold source) isolation, because the mold base A plate 12 needs to be locked on the panel 13, so the first Heat shield 14, and because the panel 13 needs to be locked on the injection molding machine, and the injection molding machine is hot, the second panel 13 and the injection molding machine (not shown) are provided Insulation plate 15, like this, just can make mold before clamping mold, and cold source and heat source do not interfere with each other.
如图1和图3所示,其中图3是用于说明所述前模组件中所述加热控制模块的位置结构的另一结构示意图,所述加热控制模块包括感温系统51、温度控制系统52和加热系统53。如图1所示,所述感温系统51设于所述前模仁11上,可以感知型腔温度;所述加热系统53设于前模仁11上,位置优选不靠所述感温系统51太近,以免感温系统51受加热系统53的影响;如图3所示,所述温度控制系统52设于所述模胚A板12上,且具有加热控制开关521和温控箱(图中未示),所述温控箱用于调控加热温度和/或加热时间,所述加热控制开关521用于控制所述加热系统53的通断。As shown in Fig. 1 and Fig. 3, wherein Fig. 3 is another schematic structural view for illustrating the position structure of the heating control module in the front mold assembly, the heating control module includes a temperature sensing system 51, a temperature control system 52 and heating system 53 . As shown in Figure 1, the temperature-sensing system 51 is arranged on the front mold core 11, which can sense the cavity temperature; the heating system 53 is arranged on the front mold core 11, and the position is preferably not close to the temperature-sensing system. 51 is too close to avoid the temperature sensing system 51 being affected by the heating system 53; as shown in Figure 3, the temperature control system 52 is located on the mold base A plate 12, and has a heating control switch 521 and a temperature control box ( not shown in the figure), the temperature control box is used to regulate the heating temperature and/or heating time, and the heating control switch 521 is used to control the on-off of the heating system 53 .
如图2、5所示,所述后模组件包括后模仁21、模胚B板22、后模镶件23、后模支撑柱24、方铁25、底座26和型腔容量调整系统,所述后模仁21与所述模胚B板22连接,所述后模支撑柱24一端抵接所述模胚B板,另一端抵接所述底座26,所述方铁25用于支撑模胚B板22;所述型腔容量调整系统用于以在合模前将所述后模仁弹起使所述后模仁与所述后模镶件发生相对运动,增大型腔容量,该型腔容量调整系统包括第二弹簧61、第二导柱62和第二限位块63;所述第二弹簧61设于所述后模仁21的底部,其一端与所述后模仁21抵接,另一端抵接于所述模胚B板22上;所述第二导柱62装设在所述模胚B板上,一端通过导柱压块64固定在所述模胚B板底部,另一端设有所述第二限位块63;后模仁21上设有与所述第二导柱相适配的导孔,后模仁通21通过导孔穿套在第二导柱62上,从而通过第二导柱62进行运动导向,并通过第二限位块63进行限位。As shown in Figures 2 and 5, the rear mold assembly includes a rear mold core 21, a mold base B plate 22, a rear mold insert 23, a rear mold support column 24, a square iron 25, a base 26 and a cavity capacity adjustment system , the rear mold core 21 is connected to the mold base B plate 22, one end of the rear mold support column 24 abuts the mold base B plate, and the other end abuts the base 26, and the square iron 25 is used for Support the mold base B plate 22; the cavity capacity adjustment system is used to bounce the rear mold core before closing the mold to make the relative movement between the rear mold core and the rear mold insert to increase the cavity capacity , the cavity capacity adjustment system includes a second spring 61, a second guide post 62 and a second limit block 63; The core 21 abuts, and the other end abuts on the mold base B plate 22; the second guide post 62 is installed on the mold base B plate, and one end is fixed on the mold base by a guide post pressing block 64 The bottom of the B plate and the other end are provided with the second limit block 63; the rear mold core 21 is provided with a guide hole that is compatible with the second guide post, and the rear mold core 21 passes through the guide hole through the second guide hole. on the second guide post 62 , so that the motion is guided by the second guide post 62 , and the position is limited by the second limit block 63 .
再看图2,图2中还展示了模具的顶出系统,所述顶出系统包括推杆71、顶针面板72和顶针底板73,需要说明,当成型冷却后,模具开模时,由于所述推杆71顶出成品时,是通过将所述后模镶件23顶起而顶出成品的,所以后模镶件23也可以算作所述顶出系统的一个部件。所述后模镶件23与所述推杆71扣住,推杆71通过所述模胚B板过孔以同时起到顶出导向作用,并装配在顶针面板72与顶针底板73之间,顶针面板72与顶针底板73通过螺丝锁紧。Looking at Fig. 2 again, the ejection system of the mold is also shown in Fig. 2. The ejection system includes a push rod 71, a thimble panel 72 and a thimble bottom plate 73. It should be noted that after the molding is cooled, the mold is opened, due to the When the push rod 71 ejects the finished product, it ejects the finished product by lifting the rear mold insert 23, so the rear mold insert 23 can also be counted as a part of the ejection system. The rear mold insert 23 is fastened with the push rod 71, and the push rod 71 passes through the hole of the mold base B plate to play the role of ejection guide at the same time, and is assembled between the thimble panel 72 and the thimble bottom plate 73, and the thimble The panel 72 and the thimble bottom plate 73 are locked by screws.
图3为前模组件的另一结构示意图,如图3所示,模具的浇注系统的唧嘴81穿过所述前模仁11通往型腔,所述唧嘴81通过定位环82固定于所述面板13上,并通过所述定位环82的定位,确保所述唧嘴81与注塑机的射嘴对准,以进行精确的注射。Fig. 3 is another schematic structural view of the front mold assembly, as shown in Fig. 3, the nozzle 81 of the gating system of the mold passes through the front mold core 11 and leads to the cavity, and the nozzle 81 is fixed by a positioning ring 82 On the panel 13, and through the positioning of the positioning ring 82, it is ensured that the nozzle 81 is aligned with the nozzle of the injection molding machine for precise injection.
本实施例还提供了一种薄壁塑胶件的制备方法,该方法的工艺流程图如图6所示,该制备方法主要包括以下S1~S4四个步骤:This embodiment also provides a method for preparing thin-walled plastic parts. The process flow chart of the method is shown in Figure 6. The preparation method mainly includes the following four steps S1-S4:
S1、合模前:使冷却系统与前模仁、后模仁分离;使后模仁与后模镶件发生相对运动,增大型腔容量以大于待制备的塑胶件体积;对前模仁和后模仁上具有塑胶件外观面的部位加热至温度达到塑料熔融点以上。S1. Before closing the mold: separate the cooling system from the front mold core and the rear mold core; make the rear mold core and the rear mold insert move relative to each other, and increase the cavity capacity to be larger than the volume of the plastic part to be prepared; The part on the mold core that has the appearance surface of the plastic part is heated until the temperature reaches above the melting point of the plastic.
S2、初次合模:将前模仁与后模仁进行不完全合模至型腔封闭,并保持型腔容量仍大于所述塑胶件体积;S2. Clamping the mold for the first time: incompletely clamp the front mold core and the rear mold core until the mold cavity is closed, and keep the volume of the mold cavity still greater than the volume of the plastic part;
S3、注射:将熔融塑料注射到步骤S2形成的密封型腔,且注射量大于所述塑胶件体积;S3. Injection: inject molten plastic into the sealed cavity formed in step S2, and the injection volume is greater than the volume of the plastic part;
S4、最终合模:采用注塑机的合模压力挤压型腔,例如采用100吨位的注塑机合模压力进行挤压,使前模仁和后模仁合模至型腔容量等于所述塑胶件体积;冷却系统与前模仁、后模仁接触。S4. Final mold closing: use the mold closing pressure of the injection molding machine to squeeze the mold cavity, for example, use the mold closing pressure of a 100-ton injection molding machine to squeeze, so that the front mold core and the rear mold core are molded together until the cavity capacity is equal to the plastic part Volume; the cooling system is in contact with the front mold core and the rear mold core.
基于本实施例提供的薄壁注塑模具,用上述制备方法制备一种塑胶件的案例如下,该塑胶件仅于前模仁的型腔上具有外观面,而后模仁无外观面,所以加热和冷却主要针对前模仁即可:Based on the thin-wall injection mold provided in this example, the case of preparing a plastic part with the above preparation method is as follows. The plastic part only has an appearance surface on the cavity of the front mold core, and the rear mold core has no appearance surface, so heating and Cooling is mainly for the front mold core:
结合图1和图6进行说明,在模具合模前:分离系统的第一弹簧31处于自然状态,前模仁11被第一弹簧31弹出一定距离,从图1中可看到,前模仁11与冷却系统40之间有一段距离,因此前模仁11得以与冷却系统40分离。对于后模组件,型腔容量调整系统的第二弹簧61处于自然状态,后模仁21被第二弹簧61弹出一定距离,从图2可以看到,后模仁21比后模镶件23高出距离H1,该高度差H1对应的型腔容量是大于待制备的塑胶件体积的,假设所述塑胶件体积为V,常规情况(即普通模具)型腔容量对应也为V,在本实用新型模具中,图2中的高度差H1对应的型腔容量V1可以为塑胶件体积V的1.5倍~2倍,但不限于此,只要开模状态下型腔容量大于塑胶件体积即可。通过前模仁11上设有的加热系统53对前模仁11进行加热,加热到前模仁11(或者前模仁上的型腔)温度达到待注塑成型的原材料的熔融点以上,为了节约能源,只要加热到熔融点并保持该温度即可。通过温控箱设置好要达到的温度或加热时间,通过在前模仁11的型腔内设置了感温系统51(可以是感温棒或者温度传感器等),实时监测加热温度。如图3所示,所述加热控制模块还包括合模感应针54,设于所述模胚A板上,模具合模时该合模感应针54受所述后模组件的挤压进而对所述加热控制开关521产生挤压,从而加热控制开关521切断加热系统的电源,使所述加热系统停止加热,此处可以设计为初次合模时便停止加热,也可以设计成最终合模时才停止加热。当模具开模时,所述合模感应针54不再受压而弹起,从而所述加热控制开关521也弹起,使得所述加热系统53开始加热。需要说明,加热系统53停止加热的信号除前述提到的合模时停止加热外,还有另一种停止加热的信号:在合模前如果所述感温系统51检测到温度达到设置的加热温度,或者达到设置的加热时间,加热系统也会停止加热。In conjunction with Figure 1 and Figure 6, before the mold is closed: the first spring 31 of the separation system is in a natural state, and the front mold core 11 is ejected by the first spring 31 for a certain distance. It can be seen from Figure 1 that the front mold core There is a distance between 11 and the cooling system 40, so the front mold core 11 can be separated from the cooling system 40. For the rear mold assembly, the second spring 61 of the cavity capacity adjustment system is in a natural state, and the rear mold core 21 is ejected a certain distance by the second spring 61. As can be seen from FIG. 2, the rear mold core 21 is larger than the rear mold insert 23 Higher than the distance H1, the cavity capacity corresponding to the height difference H1 is greater than the volume of the plastic part to be prepared. Assuming that the volume of the plastic part is V, the cavity capacity corresponding to the normal situation (that is, the ordinary mold) is also V. In this In the utility model mold, the cavity capacity V1 corresponding to the height difference H1 in Figure 2 can be 1.5 to 2 times the volume V of the plastic part, but it is not limited to this, as long as the cavity capacity is greater than the volume of the plastic part in the mold opening state . The front mold core 11 is heated by the heating system 53 provided on the front mold core 11 until the temperature of the front mold core 11 (or the cavity on the front mold core) reaches above the melting point of the raw material to be injection molded, in order to save energy, as long as it is heated to the melting point and maintained at that temperature. Set the temperature or heating time to be achieved through the temperature control box, and monitor the heating temperature in real time by setting a temperature sensing system 51 (which can be a temperature sensing rod or a temperature sensor, etc.) in the cavity of the front mold core 11. As shown in Figure 3, the heating control module also includes a mold clamping sensor pin 54, which is arranged on the mold base A plate, and the mold clamping sensor pin 54 is extruded by the rear mold assembly when the mold is closed. Squeeze the heating control switch 521, so that the heating control switch 521 cuts off the power supply of the heating system, so that the heating system stops heating. Here, it can be designed to stop heating when the mold is closed for the first time, or it can be designed to close the mold at the end When the heating is stopped. When the mold is opened, the mold closing sensor pin 54 is no longer under pressure and pops up, so the heating control switch 521 also pops up, so that the heating system 53 starts to heat. It should be noted that the heating system 53 stops the heating signal in addition to the above-mentioned stop heating when the mold is closed, there is another signal to stop the heating: before the mold is closed, if the temperature sensing system 51 detects that the temperature reaches the set heating temperature, or reach the set heating time, the heating system will stop heating.
上述准备到位后,可以进行初次合模,与普通注塑成型不同的是,初次合模并不直接合模到模具型腔容量等于塑胶件体积的程度。在本实施例中,初次合模至型腔容量为塑胶件体积V的1.1~1.2倍,倍数不限于此,只要合模至形成密封的型腔且保持容量仍大于塑胶件体积V即可。初次合模后,即可通过浇注系统注射熔融塑料,如图3所示,通过唧嘴81向型腔注射1.05~1.15倍塑胶件体积V的熔融塑料,总之要保证注射的量多于塑胶件体积V。注射完成后,采用注塑机的合模压力挤压型腔进行最终合模,合模至型腔容量等于塑胶件体积V,此时的前模组件处于如图1所示的状态,而后模组件处于如图5所示。合模过程中,前模仁受后模仁挤压逐渐向冷却系统靠近,但由于注射和挤压的时间非常短,接触到冷却系统后,由于前模仁事先也是被加热过的,所以冷却系统并不会影响到熔融塑料,仍保持良好的流动性,此种状态下,用较大的注塑机压力挤压型腔,注塑机挤压型腔的压力根据不同产品选择,压力的吨位可以是十吨位、百吨位等,不应加以限制,只需明确该压力不仅是一个合模压力,更重要的是将该压力用来挤压型腔,以得到致密的、填充效果好的塑胶件。据此方法得到的塑胶件填充效果佳,同时表面没有熔接痕、气纹,得到了表面效果良好的高光免喷涂的大面积薄壁塑胶件。After the above preparations are in place, the initial mold clamping can be performed. Unlike ordinary injection molding, the initial mold clamping does not directly close the mold until the cavity capacity of the mold is equal to the volume of the plastic part. In this embodiment, the volume of the cavity until the mold is closed for the first time is 1.1 to 1.2 times the volume V of the plastic part. After the initial mold closing, the molten plastic can be injected through the gating system. As shown in Figure 3, the molten plastic that is 1.05 to 1.15 times the volume V of the plastic part is injected into the cavity through the nozzle 81. In short, the amount of injection must be more than that of the plastic part. Volume V. After the injection is completed, use the mold clamping pressure of the injection molding machine to squeeze the cavity for final mold clamping until the volume of the cavity is equal to the volume V of the plastic part. At this time, the front mold assembly is in the state shown in Figure 1, and the rear mold Components are shown in Figure 5. During the mold closing process, the front mold core is squeezed by the rear mold core and gradually approaches the cooling system, but because the injection and extrusion time is very short, after contacting the cooling system, the front mold core is also heated beforehand, so it cools down The system will not affect the molten plastic and still maintain good fluidity. In this state, use a larger injection molding machine to squeeze the cavity. The pressure of the extrusion cavity of the injection molding machine is selected according to different products. The tonnage of the pressure can be adjusted. Ten tons, hundreds of tons, etc. should not be limited. It is only necessary to clarify that the pressure is not only a clamping pressure, but more importantly, the pressure is used to squeeze the cavity to obtain dense plastic parts with good filling effect. . The plastic parts obtained according to the method have a good filling effect, and at the same time, there are no welding marks and air marks on the surface, and a high-gloss, spray-free large-area thin-walled plastic part with a good surface effect is obtained.
需要说明,冷却系统和加热系统的设置,前模组件和后模组件均可以设置,不限于前述案例中仅前模仁的型腔有外观面的情况,事实上,本实用新型提供的薄壁注塑模具,至少前模仁和后模仁上具有产品外观面的部位都应当设置冷却系统和加热系统,因为产品外观面所接触的型腔被加热到成型原料熔融温度以上再进行注射、挤压成型,得到的产品外观面便是光滑无熔接痕的。对于冷却系统和加热系统,最好是能够急速冷却和急速加热,例如:要制备原料为PC+20GF、厚度为0.4mm的塑胶件,加热系统最好能够使带加热部位每秒升高7℃左右,冷却系统能以为12℃/秒的速度冷却;又如,制备原料为PMMA、厚度0.6mm的塑胶件,加热6℃/秒,冷却11℃/秒。当然,前述只是一种列举,以表明冷却和加热需要尽可能快的速度。冷却系统的冷却块采用导热较快、成本较低的金属,例如铜,冷却块内设有管道,冷却液通过冻水机提供,在管道内持续循环流通,以保证冷却温度持续不变。而加热系统可以采用电加热棒,同时,温度升高与冷却的速度还与加热系统中发热棒数量有关,冷却又与冷却块大小、冷却水温度有关。It should be noted that the cooling system and the heating system, the front mold assembly and the rear mold assembly can be set, and it is not limited to the case where only the cavity of the front mold core has an appearance surface in the aforementioned case. In fact, the utility model provides For thin-walled injection molds, at least the parts with product appearance on the front mold core and the rear mold core should be equipped with a cooling system and a heating system, because the cavity in contact with the product appearance surface is heated above the melting temperature of the molding material before injection and extrusion. Press molding, the appearance surface of the obtained product is smooth without weld marks. For the cooling system and heating system, it is best to be able to rapidly cool and heat rapidly. For example, to prepare a plastic part with a raw material of PC+20GF and a thickness of 0.4mm, the heating system should be able to raise the heated part by 7°C per second. For example, the cooling system can cool at a rate of 12°C/s; another example is to prepare a plastic part made of PMMA with a thickness of 0.6mm, which is heated at 6°C/s and cooled at 11°C/s. Of course, the foregoing is merely an enumeration to show that cooling and heating need to be as fast as possible. The cooling block of the cooling system is made of metals with fast heat conduction and low cost, such as copper. There are pipes in the cooling block. The cooling liquid is provided by the chiller and circulates continuously in the pipes to ensure that the cooling temperature remains constant. The heating system can use electric heating rods. At the same time, the speed of temperature rise and cooling is also related to the number of heating rods in the heating system, and the cooling is related to the size of the cooling block and the temperature of the cooling water.
总之,采用本实用新型提供薄壁注塑模具,通过本实用新型的薄壁塑胶件制备方法,通过型腔预热营造产品外观面的高温成型条件,再通过型腔容量调整系统以注射比正常情况更多的原料,进行两次合模,通过将正常情况下用以闭合模具并封胶的合模压力用来压缩型腔(或者说挤压塑熔融塑料),以得到致密、表面硬度高、填充效果良好的塑胶件,同时得到的塑胶件表面无熔接痕、气纹,具有良好的表面效果,达到了高光免喷涂的程度;同时,得到的塑胶件内应力减小,不易变形。In short, the utility model is used to provide a thin-walled injection mold. Through the preparation method of the thin-walled plastic parts of the utility model, the high-temperature molding conditions for the appearance surface of the product are created by cavity preheating, and then the cavity capacity adjustment system is used to increase the injection ratio to normal conditions. More raw materials, two times of mold clamping, by using the clamping pressure normally used to close the mold and seal the glue to compress the cavity (or extrude the molten plastic) to obtain dense, high surface hardness, Plastic parts with good filling effect, at the same time, the obtained plastic parts have no weld marks and air marks on the surface, and have good surface effects, reaching the level of high gloss without spraying; at the same time, the obtained plastic parts have reduced internal stress and are not easy to deform.
以上内容是结合具体的优选实施方式对本实用新型所作的进一步详细说明,不能认定本实用新型的具体实施只局限于这些说明。对于本实用新型所属技术领域的技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干等同替代或明显变型,而且性能或用途相同,都应当视为属于本实用新型的保护范围。The above content is a further detailed description of the utility model in combination with specific preferred embodiments, and it cannot be assumed that the specific implementation of the utility model is only limited to these descriptions. For those skilled in the technical field to which the utility model belongs, on the premise of not departing from the concept of the utility model, some equivalent substitutions or obvious modifications can also be made, and the performance or use is the same, which should be regarded as belonging to the utility model. protected range.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108705728A (en) * | 2018-08-03 | 2018-10-26 | 东莞市艾尔玛科技有限公司 | A kind of quick heating injection mold of IMR techniques induction |
CN108973056A (en) * | 2018-08-03 | 2018-12-11 | 东莞市艾尔玛科技有限公司 | A kind of induction rapidly heating moulds |
CN113619033A (en) * | 2021-08-20 | 2021-11-09 | 江苏星科精密模具有限公司 | Easy demoulding car light injection mold |
CN114228079A (en) * | 2021-12-17 | 2022-03-25 | 南通天维机械设备有限公司 | Electronic plastic mold capable of achieving rapid demolding and injection molding using method thereof |
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2014
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108705728A (en) * | 2018-08-03 | 2018-10-26 | 东莞市艾尔玛科技有限公司 | A kind of quick heating injection mold of IMR techniques induction |
CN108973056A (en) * | 2018-08-03 | 2018-12-11 | 东莞市艾尔玛科技有限公司 | A kind of induction rapidly heating moulds |
CN113619033A (en) * | 2021-08-20 | 2021-11-09 | 江苏星科精密模具有限公司 | Easy demoulding car light injection mold |
CN114228079A (en) * | 2021-12-17 | 2022-03-25 | 南通天维机械设备有限公司 | Electronic plastic mold capable of achieving rapid demolding and injection molding using method thereof |
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