CN203728928U - Magnesium alloy sacrificial anode for preventing automobile exhaust pipes from corroding - Google Patents
Magnesium alloy sacrificial anode for preventing automobile exhaust pipes from corroding Download PDFInfo
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- CN203728928U CN203728928U CN201320735899.2U CN201320735899U CN203728928U CN 203728928 U CN203728928 U CN 203728928U CN 201320735899 U CN201320735899 U CN 201320735899U CN 203728928 U CN203728928 U CN 203728928U
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Abstract
本实用新型是一种防止汽车排气管腐蚀的镁合金牺牲阳极,镁合金牺牲阳极为镁合金金属环(1)或长条状牺牲阳极,贴在所述汽车尾管(2)的内壁侧。镁合金金属环(1)有一个10-20mm的开口,镁合金金属环(1)的横截面为梯形,下底20mm,上底16mm,高3-5mm。长条状牺牲阳极长200mm,宽20mm,高≤5mm;镁合金金属环(1)或长条状牺牲阳极包括普通镁合金阳极金属环或高电位镁锰阳极金属环。本实用新型有效的保护了排气管的消声器和尾管两部件,使其免受腐蚀;采用的不闭合镁合金金属环,不会造成腐蚀介质聚集,增加防腐效率;结构简单,安装方便快捷,方便保有车辆的排气系统的改装。同时也避免因改用高防腐等级材料造成的成本增加。
The utility model relates to a magnesium alloy sacrificial anode for preventing corrosion of automobile exhaust pipes. The magnesium alloy sacrificial anode is a magnesium alloy metal ring (1) or a strip-shaped sacrificial anode, which is pasted on the inner wall side of the automobile tailpipe (2). . The magnesium alloy metal ring (1) has an opening of 10-20mm, the cross section of the magnesium alloy metal ring (1) is trapezoidal, the lower bottom is 20mm, the upper bottom is 16mm, and the height is 3-5mm. The strip-shaped sacrificial anode is 200mm long, 20mm wide, and ≤5mm high; the magnesium alloy metal ring (1) or the long strip-shaped sacrificial anode includes a common magnesium alloy anode metal ring or a high-potential magnesium-manganese anode metal ring. The utility model effectively protects the muffler and the tailpipe of the exhaust pipe from corrosion; the unclosed magnesium alloy metal ring does not cause the accumulation of corrosive media and increases the anticorrosion efficiency; the structure is simple and the installation is convenient and quick , to facilitate the modification of the exhaust system of the retained vehicle. At the same time, the cost increase caused by switching to high anti-corrosion grade materials is also avoided.
Description
技术领域technical field
本实用新型涉及一种能够防止汽车排气系统腐蚀的阴极保护技术,特别是一种防止汽车排气管腐蚀的镁合金牺牲阳极。The utility model relates to a cathodic protection technology capable of preventing corrosion of an automobile exhaust system, in particular to a magnesium alloy sacrificial anode for preventing corrosion of an automobile exhaust pipe.
背景技术Background technique
镁合金牺牲阳极有极高的电化学性能、阳极消耗均匀、寿命长、单位质量发电量大,是理想的牺牲阳极材料,适用于水介质中金属构筑物的阴极保护。Magnesium alloy sacrificial anode has extremely high electrochemical performance, uniform anode consumption, long life, and large power generation per unit mass. It is an ideal sacrificial anode material and is suitable for cathodic protection of metal structures in aqueous media.
近年来,随着法规的日趋严格,为了适应资源节约、环境友好的国际化趋势,对发动机排排气系统典型零部件提出了更高的要求。In recent years, with the increasingly stringent regulations, in order to adapt to the international trend of resource saving and environmental friendliness, higher requirements have been put forward for the typical components of the engine exhaust system.
汽车排气系统是指收集并且排放废气的系统,从发动机排气歧管出口开始,主要包括前管,波纹管,催化器总成,消声器,共振器,连接管,尾管等七部分,通常以波纹管为分界点,将系统分为热端和冷端两部分;热端零件重点要求高温性能,如高温氧化、腐蚀、疲劳性能,冷端零件主要要求耐尾气冷凝液腐蚀性能。由于汽车排气系统使用环境恶劣、环境变化较大,在使用和放置过程中排气系统各部件极易产生腐蚀或生锈,因此防腐蚀设计是排气系统设计的重点和难点。Automobile exhaust system refers to the system that collects and discharges exhaust gas. Starting from the outlet of the engine exhaust manifold, it mainly includes seven parts, including the front pipe, bellows, catalytic converter assembly, muffler, resonator, connecting pipe, and tail pipe. Taking the bellows as the dividing point, the system is divided into two parts: hot end and cold end; the hot end part mainly requires high temperature performance, such as high temperature oxidation, corrosion, and fatigue performance, and the cold end part mainly requires exhaust gas condensate corrosion resistance. Due to the harsh environment and great changes in the environment of the automobile exhaust system, the components of the exhaust system are easily corroded or rusted during use and placement, so the anti-corrosion design is the focus and difficulty of the exhaust system design.
现有解决汽车排气系统腐蚀的方法主要是提高材料等级,更换防腐等级更高的耐腐蚀材料。冷端零件主要要求耐尾气冷凝液腐蚀性能,主要是指消声器和尾管。如下表:The existing method to solve the corrosion of the automobile exhaust system is mainly to improve the material grade and replace the corrosion-resistant material with a higher anti-corrosion grade. Cold-end parts mainly require corrosion resistance to exhaust gas condensate, mainly referring to mufflers and tailpipes. The following table:
表1排气系统冷端组件材料选择Table 1 Selection of materials for cold end components of the exhaust system
表2常用不锈钢的耐腐蚀性能及成本指数Table 2 Corrosion resistance and cost index of commonly used stainless steel
(◎:优○:良好△:一般×:差)(◎: Excellent ○: Good △: Fair ×: Poor)
由上表可以看出,采用更换高级耐腐蚀材料,成本太高;另外,我国汽车保有量巨大,汽车公司为了控制成本,普遍采用防腐等级低的材料,这就造成了现在保有汽车排气系统腐蚀严重。It can be seen from the above table that the cost of replacing high-grade corrosion-resistant materials is too high; in addition, the number of automobiles in my country is huge. In order to control costs, automobile companies generally use materials with low anti-corrosion grades, which has caused the existing automobile exhaust system. Severe corrosion.
实用新型内容Utility model content
本实用新型所要解决的关键技术问题是,在不提高防腐材料等级,造成成本过高的条件下,克服汽车排气系统在使用和放置过程中,消声器和尾管极易产生的腐蚀或生锈的问题,保护其不被腐蚀。The key technical problem to be solved by the utility model is to overcome the corrosion or rust that is easily produced by the muffler and tailpipe during the use and placement of the automobile exhaust system without increasing the grade of anti-corrosion materials and causing excessive cost problem, protect it from corrosion.
为了实现本实用新型的目的,提出以下技术方案:In order to realize the purpose of this utility model, propose following technical scheme:
一种防止汽车排气管腐蚀的镁合金牺牲阳极,所述镁合金牺牲阳极为镁合金金属环1或长条状镁合金金属条,通过直接卡紧、点焊或者螺栓固定的方式,使所述镁合金金属环1和镁合金金属条接贴在所述汽车尾管2的内壁侧,使两者电连接。A magnesium alloy sacrificial anode for preventing corrosion of automobile exhaust pipes. The magnesium alloy sacrificial anode is a magnesium alloy metal ring 1 or a strip-shaped magnesium alloy metal strip. The magnesium alloy metal ring 1 and the magnesium alloy metal strip are attached to the inner wall side of the automobile tailpipe 2 to electrically connect the two.
所述镁合金金属环1有一个开口,所述开口处于汽车尾管2的最低洼处;所述长条状镁合金金属条沿汽车尾管2轴向方向,贴于内侧最低洼处。The magnesium alloy metal ring 1 has an opening, and the opening is located at the lowest depression of the automobile tail pipe 2; the strip-shaped magnesium alloy metal strip is attached to the innermost depression along the axial direction of the automobile tail pipe 2.
所述镁合金金属环1的开口为10-20mm。The opening of the magnesium alloy metal ring 1 is 10-20mm.
所述镁合金金属环1的横截面为梯形,下底20mm,上底16mm,高3-5mm;所述镁合金金属条长200mm,宽20mm,高≤5mm。The cross-section of the magnesium alloy metal ring 1 is trapezoidal, with a lower base of 20 mm, an upper base of 16 mm, and a height of 3-5 mm; the magnesium alloy metal strip is 200 mm long, 20 mm wide, and ≤5 mm high.
所述镁合金金属环1和镁合金金属条的成分为普通镁合金或高电位镁锰合金。The composition of the magnesium alloy metal ring 1 and the magnesium alloy metal strip is common magnesium alloy or high potential magnesium manganese alloy.
本实用新型和现有技术相比所具有的有益效果是:Compared with the prior art, the utility model has the following beneficial effects:
(1)有效的保护了排气管的消声器和尾管两部件,使其免受腐蚀;(1) Effectively protect the muffler and tailpipe of the exhaust pipe from corrosion;
(2)采用不闭合镁合金金属环,不会造成腐蚀介质聚集,增加防腐效率;(2) The unclosed magnesium alloy metal ring is used, which will not cause the accumulation of corrosive media and increase the anti-corrosion efficiency;
(3)新车可以加装金属环,避免因改用高防腐等级材料造成的成本增加;(3) New cars can be equipped with metal rings to avoid the cost increase caused by switching to high-grade anti-corrosion materials;
(4)结构简单,安装方便快捷,方便保有车辆的排气系统的改装。(4) The structure is simple, the installation is convenient and fast, and the modification of the exhaust system of the vehicle is convenient.
附图说明Description of drawings
图1是本实用新型的原理图;Fig. 1 is a schematic diagram of the utility model;
图2是本实用新型涉及镁合金牺牲阳极金属环横剖面视图;Fig. 2 is a cross-sectional view of the magnesium alloy sacrificial anode metal ring related to the utility model;
图3是本实用新型涉及镁合金牺牲阳极金属环纵剖面视图;Fig. 3 is a longitudinal sectional view of the metal ring of the magnesium alloy sacrificial anode related to the utility model;
图4是本实用新型实施例的横向剖面构造图;Fig. 4 is the transverse sectional structural diagram of the utility model embodiment;
图5是实施例的纵向剖面构造图。Fig. 5 is a longitudinal sectional structural view of the embodiment.
其中,in,
1 镁合金金属环 3 腐蚀介质1 Magnesium alloy metal ring 3 Corrosion medium
2 汽车尾管2 car tailpipe
为使本实用新型的目的、技术方案和优点更加清楚明白,以下结合附图和具体实施例,对本实用新型进一步详细说明。In order to make the purpose, technical solutions and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
图1是本实用新型的原理图;如图所示,当汽车尾管2内表面由于冷凝形成腐蚀性介质3时,在牺牲阳极的镁合金金属环1、汽车尾管2和腐蚀介质3之间形成电场,牺牲阳极的镁合金金属环1作为保护极,与汽车尾管2相连构成原电池,牺牲阳极1将作为负极发生氧化反应,因失去电子而消耗,汽车尾管2作为正极就可以避免腐蚀,受到保护。Fig. 1 is the principle diagram of the present utility model; As shown in the figure, when automobile tailpipe 2 inner surface forms corrosive medium 3 due to condensation, between the magnesium alloy metal ring 1 of sacrificial anode, automobile tailpipe 2 and corrosive medium 3 An electric field is formed between them, and the magnesium alloy metal ring 1 of the sacrificial anode is used as a protective pole, and is connected with the automobile tailpipe 2 to form a primary battery. Avoid corrosion and be protected.
图2和图3显示了本实用新型涉及镁合金牺牲阳极金属环的横剖面和纵剖面视图;在图2和图3中,将镁合金牺牲阳极的镁合金金属环1制作成如图所示的金属环。Fig. 2 and Fig. 3 have shown the utility model relates to the transverse section and longitudinal sectional view of magnesium alloy sacrificial anode metal ring; In Fig. 2 and Fig. 3, the magnesium alloy metal ring 1 of magnesium alloy sacrificial anode is made as shown in the figure metal ring.
本实用新型的镁合金金属环1的截面为梯形,下底20mm,贴排气筒内壁侧,上底16mm,高不大于5mm。The section of the magnesium alloy metal ring 1 of the utility model is trapezoidal, the lower bottom is 20 mm, attached to the inner wall side of the exhaust tube, the upper bottom is 16 mm, and the height is not more than 5 mm.
本实用新型还可以采用一个长条状牺牲阳极,该长条状牺牲阳极长200mm,宽20mm,高≤5mm,沿排气筒轴向方向,贴于排气筒内侧最低洼处。The utility model can also adopt a strip-shaped sacrificial anode, the strip-shaped sacrificial anode is 200mm long, 20mm wide, and ≤5mm high, and is attached to the lowest depression inside the exhaust cylinder along the axial direction of the exhaust cylinder.
镁合金牺牲阳极的化学成分Chemical Composition of Magnesium Alloy Sacrificial Anode
在图4和图5所示的本实用新型的实施例中,汽车消声器和汽车尾管2两部件最低处管壁内侧分别嵌入一个牺牲阳极的镁合金金属环1,该镁合金金属环外圆周和汽车排气管内圆周连接,该牺牲阳极的镁合金金属环1为开口金属环,安装时,其开口处位于汽车排气管最底部,安装方式可采取直接卡紧、点焊或者螺栓固定的方式,使两者电连接。In the embodiment of the utility model shown in Fig. 4 and Fig. 5, a magnesium alloy metal ring 1 of a sacrificial anode is respectively embedded in the inner side of the pipe wall at the lowest part of the automobile muffler and the automobile tailpipe 2, and the outer circumference of the magnesium alloy metal ring It is connected with the inner circumference of the automobile exhaust pipe. The magnesium alloy metal ring 1 of the sacrificial anode is an open metal ring. When installing, its opening is located at the bottom of the automobile exhaust pipe. The installation method can be directly clamped, spot welded or bolted. way to electrically connect the two.
以上所述的具体实施例,对本实用新型的目的、技术方案和有益效果进行了进一步的详细说明,所应理解的是,以上所述仅为本实用新型的具体实施例而已,并不用于限制本实用新型,凡在本实用新型的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The specific embodiments described above have further described the purpose, technical solutions and beneficial effects of the present utility model in detail. It should be understood that the above descriptions are only specific embodiments of the present utility model and are not intended to limit In the present utility model, any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103572300A (en) * | 2013-11-19 | 2014-02-12 | 北京科技大学 | Cathode protection method for preventing vehicle exhaust system from being corroded and magnesium alloy sacrificial anode |
CN104775887A (en) * | 2015-04-09 | 2015-07-15 | 上海天纳克排气系统有限公司 | Exhausting system |
-
2013
- 2013-11-19 CN CN201320735899.2U patent/CN203728928U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103572300A (en) * | 2013-11-19 | 2014-02-12 | 北京科技大学 | Cathode protection method for preventing vehicle exhaust system from being corroded and magnesium alloy sacrificial anode |
CN104775887A (en) * | 2015-04-09 | 2015-07-15 | 上海天纳克排气系统有限公司 | Exhausting system |
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