CN203723055U - Vine cutting device for ridge field multi-line operation - Google Patents

Vine cutting device for ridge field multi-line operation Download PDF

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CN203723055U
CN203723055U CN201420110103.9U CN201420110103U CN203723055U CN 203723055 U CN203723055 U CN 203723055U CN 201420110103 U CN201420110103 U CN 201420110103U CN 203723055 U CN203723055 U CN 203723055U
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gauge wheel
ridge
hitch frame
envelope
cutting device
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胡良龙
田立佳
王冰
计福来
陈有庆
马标
王公仆
施智浩
高学梅
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Nanjing Research Institute for Agricultural Mechanization Ministry of Agriculture
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Nanjing Research Institute for Agricultural Mechanization Ministry of Agriculture
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Abstract

本实用新型涉及一种垄地多行作业用切蔓装置,包括前端支撑有牵引架的机架厢体,牵引架外接牵引车,牵引架为三点悬挂式牵引架;厢体一侧设有传动带轮组;厢体底部开口并具有两相对侧板,在厢体的中部设有刀辊轴,刀辊轴周向固连有旋转轴筒,旋转轴筒上固连有粉碎刀,粉碎刀的一端固定在刀辊轴上、另一端为工作端,粉碎刀双螺旋排列在旋转轴筒的外表面,当旋转轴筒带动粉碎刀旋转工作时,粉碎刀工作端沿旋转轴筒轴线方向形成的旋转曲面呈瓦楞状的仿垄梯形结构;该切蔓装置可跨两垄作业、不受牵引车拖拉晃动影响、粉碎效果好。

The utility model relates to a vine cutting device for multi-row operation on ridge land, which comprises a frame box body supported by a traction frame at the front end, the traction frame is externally connected with a tractor, and the traction frame is a three-point suspension type traction frame; one side of the box body is provided with Drive pulley set; the bottom of the box body is open and has two opposite side plates. A knife roller shaft is arranged in the middle of the box body. One end of the blade is fixed on the shaft of the cutter roller, and the other end is the working end. The crushing knives are arranged in double helix on the outer surface of the rotating shaft cylinder. The rotating curved surface of the machine is a corrugated imitation ridge trapezoidal structure; the vine cutting device can work across two ridges, is not affected by the shaking of the tractor, and has a good crushing effect.

Description

一种垄地多行作业用切蔓装置A vine cutting device for multi-row operations on ridgeland

技术领域 technical field

本实用新型涉及一种切蔓装置,尤其是一种多行作业的去除垄地甘薯秧蔓的装置,属于农业收获机械技术领域。 The utility model relates to a vine cutting device, in particular to a multi-row operation device for removing sweet potato vines and vines, belonging to the technical field of agricultural harvesting machinery.

背景技术 Background technique

甘薯是一种高垄种植的蔓生型植物,其秧蔓生长茂盛,秧蔓上长有须根,并贴着地表生长,可将整个垄及地面覆盖,并且垄与垄之间交错缠绕,不易分开。甘薯秧蔓通常长到1.5~4.0米,每亩秧蔓产量多达2000kg,因此,挖掘收获前的除蔓工作量很大,且非常辛劳。 Sweet potato is a vine plant planted on high ridges. Its vines grow luxuriantly. There are fibrous roots on the vines and they grow close to the ground. They can cover the entire ridge and the ground, and the ridges are intertwined and difficult to separate. . Sweet potato seedlings usually grow to 1.5-4.0 meters, and the output of seedlings and vines per mu is as high as 2000kg. Therefore, the workload of digging and removing vines before harvesting is very heavy and very hard.

生产上现有的甘薯秧蔓粉碎还田机多是单垄作业设备,配套动力小、作业效率低,垄沟残留多,难以满足种植大户的大面积生产需求。为满足生产需求,国内在现有玉米等作物卧式秸秆粉碎还田机基础上改进衍变成两垄甘薯秧蔓粉碎还田机,存在的主要问题是:粉碎效果差、残蔓残留多、需二次清理,秧蔓粉碎作业后依然会留下不少长到1.0~2.0米左右的薯蔓,在后续的分段收获机作业时,这些薯蔓会挂在收获机两侧,大量累积时必须停机清理,导致收获机无法顺畅作业,因此需采用人工或辅助机具二次清理残蔓;与拖拉机采用三点悬挂硬连接,受拖拉机行驶路线、上下左右颠簸、垄体形状等影响较大,作业质量较差,经常一垄打到土,而另一垄垄顶还未切干净。 In terms of production, most of the existing sweet potato seedling and vine crushing and returning machines are single-row operation equipment, with small supporting power, low operating efficiency, and many residues in furrows, which are difficult to meet the large-scale production needs of large planters. In order to meet the production demand, the existing horizontal straw crushing and returning machine for corn and other crops in China has been improved and developed into a two-row sweet potato seedling and vine crushing and returning machine. The main problems are: poor crushing effect, many residual vines, Second cleaning is required. After crushing seedlings and vines, there will still be a lot of potato vines with a length of about 1.0-2.0 meters. When the subsequent segmental harvester works, these potato vines will hang on both sides of the harvester and accumulate in large quantities. It is necessary to stop the harvester for cleaning, so the harvester cannot work smoothly, so it is necessary to use manual or auxiliary tools to clean up the residual vines; it is hard-connected with the tractor using a three-point suspension, which is greatly affected by the tractor's driving route, up and down, left and right bumps, and the shape of the ridge. , The quality of the work is poor, and the soil is often hit on one ridge, while the top of the other ridge has not been cut clean.

实用新型内容 Utility model content

本实用新型的目的在于:针对上述现有技术存在的问题,提出一种可跨两垄作业、不受牵引车拖拉晃动影响、破碎效果好的垄地用切蔓装置。 The purpose of this utility model is to propose a vine cutting device for ridges that can work across two ridges, is not affected by the swaying of the tractor, and has a good crushing effect.

为了达到以上目的,本实用新型的一种垄地多行作业用切蔓装置,包括前端支撑有牵引架的机架厢体,牵引架外接牵引车;厢体一侧设有传动带轮组;牵引架为三点悬挂式牵引架,厢体底部开口并具有两相对侧板,在厢体的中部设有刀辊轴,刀辊轴周向固连有旋转轴筒,旋转轴筒的外表面双螺旋排列有粉碎刀,粉碎刀的一端固定在刀辊轴上、另一端为工作端,当旋转轴筒带动粉碎刀旋转工作时,粉碎刀工作端沿旋转轴筒轴线方向形成的旋转曲面呈仿垄梯形结构,仿垄形粉碎刀组,有效去除垄顶、垄侧、垄沟的秧蔓(仿垄梯形结构,田地分界高起的埂子叫垄,垄与垄之间的凹陷叫沟,仿垄梯形结构就是垄与沟组合形成的瓦楞状结构)。 In order to achieve the above purpose, a vine cutting device for multi-row operations in ridgeland of the present utility model includes a frame box body supported by a traction frame at the front end, and the traction frame is externally connected to a tractor; one side of the box body is provided with a drive pulley group; The frame is a three-point suspension traction frame. The bottom of the car body is open and has two opposite side plates. A knife roller shaft is arranged in the middle of the car body. There are crushing knives in a spiral arrangement, one end of the crushing knife is fixed on the cutter roller shaft, and the other end is the working end. When the rotating shaft cylinder drives the pulverizing knife to rotate, the rotating curved surface formed by the working end of the pulverizing knife along the axis of the rotating shaft cylinder is imitated Ridge and trapezoidal structure, imitating ridge-shaped crushing knife group, effectively removes seedlings and vines on the top, side and furrow of the ridge (imitating the ridge and trapezoidal structure, the raised ridge at the field boundary is called a ridge, and the depression between the ridges is called a ditch, imitating The ridge-trapezoidal structure is the corrugated structure formed by the combination of ridges and furrows).

本实用新型的优选方案是: The preferred version of the utility model is:

优选的,牵引架的底部和厢体后端均设有限深轮组件,行进时,机具与拖拉机三点悬挂连接,作业时拖拉机将切蔓装置放下切割,此时的切蔓装置主要靠三个限深轮支撑作业,拖拉机仅起牵引和提供动力的作用,机具受拖拉机的影响小,处于浮动作业状态,消除了拖拉机的左右上下颠簸对后端粉碎机的作业影响,一次两垄的作业质量较高;限深轮组件包括具有轮轴的限深轮,牵引架底部的限深轮轮轴的两端分别支撑在牵引架底部的支撑轮架上;厢体后端的限深轮长轮轴的两端分别支撑在与对应侧板固连的支架上,这样支架可以与厢体形成二次框架结构,增强整机刚性,有效提高机具支撑、作业的平稳性。 Preferably, the bottom of the traction frame and the rear end of the box body are equipped with a depth-limiting wheel assembly. When traveling, the implement is connected to the tractor by three-point suspension. When operating, the tractor will lower the vine cutting device to cut. The depth-limiting wheel support operation, the tractor only plays the role of traction and power supply, the implement is less affected by the tractor, and is in a floating operation state, which eliminates the influence of the tractor's left, right, up and down bumps on the operation of the rear-end crusher, and the operation quality of two ridges at a time Higher; the depth-gauge wheel assembly includes a depth-gauge wheel with an axle, and the two ends of the depth-gauge wheel axle at the bottom of the traction frame are respectively supported on the supporting wheel frame at the bottom of the traction frame; They are respectively supported on the brackets fixedly connected to the corresponding side plates, so that the brackets can form a secondary frame structure with the box body, which enhances the rigidity of the whole machine, and effectively improves the support of the machine tool and the stability of the operation.

优选的,牵引架底部的限深轮为可调节高度的橡胶限深轮,厢体后端的限深轮为可调节高度的宽幅限深轮,该处设计是为了保证客户可以根据实际的垄高调整设备的实际离地高度,在牵引架底部和厢体后端的限深轮上均设有去土装置,这是为了防止土杂粘缠导致限深高度改变。 Preferably, the depth-gauge wheel at the bottom of the traction frame is a height-adjustable rubber depth-gauge wheel, and the depth-gauge wheel at the rear end of the box is a wide-width depth-gauge wheel with adjustable height. To adjust the actual height of the equipment from the ground, there are soil removal devices on the bottom of the traction frame and the depth-limiting wheel at the rear end of the box body, which is to prevent the change of the depth-limiting height caused by the sticking of soil.

优选的,还包括与刀辊轴平行设置的二次粉碎装置,二次粉碎装置的底部固定在机架厢体前侧板上,二次粉碎装置靠近刀辊轴的一端呈瓦楞状的仿垄梯形结构,并且二次粉碎装置与每柄粉碎刀之间的间隙保持30mm,二次粉碎装置的设置是为了将切刀切碎并挑起的断秧碎枝进行二次粉碎,有效提供粉碎效果。 Preferably, it also includes a secondary crushing device arranged parallel to the cutter roller shaft, the bottom of the secondary crushing device is fixed on the front side plate of the frame box, and the end of the secondary crushing device near the cutter roller shaft is a corrugated imitation ridge Trapezoidal structure, and the gap between the secondary crushing device and each crushing knife is kept at 30mm. The setting of the secondary crushing device is to crush the broken seedlings and branches picked up by the cutter for secondary crushing, effectively providing crushing effect .

本实用新型有益效果为:本实用新型可多垄同时切割,防止秧蔓缠绕,减少粉碎刀刀轴磨损,且切蔓彻底,不会留下未切断长蔓,有利于后续收获机顺畅作业。 The beneficial effects of the utility model are: the utility model can cut multiple ridges at the same time, prevent the vines from being entangled, reduce the wear of the shaft of the crushing knife, and cut the vines thoroughly without leaving uncut long vines, which is conducive to the smooth operation of subsequent harvesters.

附图说明 Description of drawings

下面结合附图对本实用新型作进一步的说明: Below in conjunction with accompanying drawing, the utility model is further described:

图1为本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;

图2为图1的俯视结构示意图; Fig. 2 is a top view structural schematic diagram of Fig. 1;

图3为旋转轴筒上粉碎刀的分布结构示意图; Fig. 3 is a schematic diagram of the distribution structure of the crushing knives on the rotating shaft cylinder;

图4为旋转轴筒与粉碎刀的连接结构示意图。 Fig. 4 is a schematic diagram of the connection structure between the rotating shaft cylinder and the pulverizing knife.

具体实施方式 Detailed ways

实施例一 Embodiment one

本实施例的垄地多行作业用切蔓装置基本结构如图1-4所示,包括前端支撑有牵引架1、后端支撑有限深轮组件2的机架厢体3,牵引架1为三点悬挂式牵引架,机架厢体3底部开口并具有两相对的侧板3-1和3-2;牵引架1外接牵引车(图中未示),底部设有支撑腿1-1;厢体后端的限深轮组件2包括具有长轮轴2-2的限深轮2-1,长轮轴2-2两端分别支撑在与对应侧板3-1和3-2固连的支架2-3上;牵引架底部的限深轮2-5的轮轴2-4的两端分别支撑在与机架厢体3固连的支撑轮架3-3上;厢体3中部安置有刀辊轴5,刀辊轴5的两端分别支撑在与对应侧板3-1和3-2固定连接的轴承座4-1和4-2上,刀辊轴5周向固连有旋转轴筒6,轴承座4-1和4-2的边缘伸入旋转轴筒6内部(伸入的边缘的长度L优选至少10mm)。这样在刀辊轴5带动旋转轴筒6转动时,刀辊轴5的两端分别在轴承座4-1和4-2及旋转轴筒6的内部转动,不会露出,从而防止甘薯秧蔓缠入配合间隙。 The basic structure of the vine-cutting device for multi-row operation in ridge land in this embodiment is shown in Figures 1-4, including a frame box body 3 with a traction frame 1 supported at the front end and a limited depth wheel assembly 2 supported at the rear end. The traction frame 1 is Three-point suspension type traction frame, the bottom of the frame box body 3 is open and has two opposite side panels 3-1 and 3-2; the traction frame 1 is externally connected to the tractor (not shown in the figure), and the bottom is provided with supporting legs 1-1 The depth gauge wheel assembly 2 at the rear end of the car body includes a depth gauge wheel 2-1 with a long wheel shaft 2-2, and the two ends of the long wheel shaft 2-2 are respectively supported on the brackets fixedly connected with the corresponding side plates 3-1 and 3-2 2-3; the two ends of the wheel shaft 2-4 of the depth-gauge wheel 2-5 at the bottom of the traction frame are respectively supported on the supporting wheel frame 3-3 fixedly connected with the frame box body 3; the middle part of the box body 3 is provided with a knife The two ends of the roller shaft 5 and the cutter roller shaft 5 are respectively supported on the bearing seats 4-1 and 4-2 fixedly connected with the corresponding side plates 3-1 and 3-2, and the cutter roller shaft 5 is fixedly connected with a rotating shaft in the circumferential direction The cylinder 6, the edges of the bearing seats 4-1 and 4-2 protrude into the interior of the rotating shaft cylinder 6 (the length L of the protruding edge is preferably at least 10 mm). In this way, when the cutter roller shaft 5 drives the rotating shaft cylinder 6 to rotate, the two ends of the cutter roller shaft 5 rotate at the inside of the bearing housings 4-1 and 4-2 and the rotating shaft cylinder 6 respectively, and will not be exposed, thereby preventing the sweet potato seedlings from growing. Wrapped into the fit gap.

如图3-4所示,粉碎刀8双螺旋排列在旋转轴筒6的外表面,当旋转轴筒6带动粉碎刀8旋转工作时,粉碎刀8工作端沿旋转轴筒6轴线方向形成的旋转曲面呈瓦楞状的仿垄梯形结构;厢体3一侧设有传动带轮组7,刀辊轴5靠近传动带轮组7的一端穿过侧板3-1与传动带轮组7传动连接,传动带轮组7与设于牵引架1和厢体3之间的发动机9传动连接(也可以与外部动力源传动连接);作业时,由发动机9经传动带轮组7带动刀辊轴5和旋转轴筒6旋转,使粉碎刀8绕刀辊轴5旋转,从而粉碎甘薯秧蔓。 As shown in Fig. 3-4, the crushing knives 8 are double-helically arranged on the outer surface of the rotating shaft cylinder 6. When the rotating shaft cylinder 6 drives the pulverizing knives 8 to rotate, the working end of the crushing knives 8 is formed along the axial direction of the rotating shaft cylinder 6. The rotating curved surface is a corrugated imitation ridge trapezoidal structure; one side of the box body 3 is provided with a drive pulley set 7, and the end of the knife roller shaft 5 close to the drive pulley set 7 passes through the side plate 3-1 and is connected to the drive pulley set 7, and the drive belt The wheel set 7 is in transmission connection with the engine 9 located between the traction frame 1 and the box body 3 (it can also be in transmission connection with an external power source); during operation, the engine 9 drives the cutter roller shaft 5 and the rotating shaft through the transmission pulley set 7 The cylinder 6 rotates to make the pulverizing knife 8 rotate around the knife roller shaft 5, thereby pulverizing the sweet potato seedlings and tendrils.

二次粉碎装置10的底部固定在厢体前端侧板3-4上,二次粉碎装置10靠近粉碎刀8的一端呈瓦楞状的仿垄梯形结构,并且二次粉碎装置10与每柄粉碎刀8之间的间隙保持30mm。 The bottom of the secondary crushing device 10 is fixed on the front end side plate 3-4 of the car body, and the end of the secondary crushing device 10 near the crushing knife 8 is a corrugated imitation ridge trapezoidal structure, and the secondary crushing device 10 is connected with each handle of the crushing knife. The gap between the 8 remains 30mm.

除上述实施例外,本实用新型还可以有其他实施方式。凡采用等同替换或等效变换形成的技术方案,均落在本实用新型要求的保护范围。 In addition to the above embodiments, the utility model can also have other implementations. All technical solutions formed by equivalent replacement or equivalent transformation fall within the scope of protection required by the utility model.

Claims (4)

1. ground, a ridge multirow operation climber cutting device, comprises that front end is supported with the frame envelope of hitch frame, the external tractor of described hitch frame; Described envelope one side is provided with driving-belt wheels; It is characterized in that: described hitch frame is three-point suspension-type hitch frame, described envelope bottom opening also has two opposite sides plate, middle part at described envelope is provided with tool roller axis, tool roller axis is circumferentially fixed with rotating shaft tube, the outer surface double helix of described rotating shaft tube is arranged with crushing knife, one end of described crushing knife is fixed on described tool roller axis, the other end is working end, when described rotating shaft tube drives crushing knife rotary work, the surface of revolution that described crushing knife working end forms along rotating shaft tube axis direction is imitative ridge trapezium structure.
2. ground, ridge according to claim 1 multirow operation climber cutting device, it is characterized in that: the bottom of described hitch frame and envelope rear end are equipped with gauge wheel assembly, described gauge wheel assembly comprises the gauge wheel with wheel shaft, the two ends of the gauge wheel wheel shaft of described hitch frame bottom are supported on respectively on the support wheel carrier of described hitch frame bottom, and the two ends of the gauge wheel wheel shaft of described envelope rear end are supported on respectively on the support being connected with corresponding side plate.
3. ground, ridge according to claim 2 multirow operation climber cutting device, it is characterized in that: the gauge wheel of described hitch frame bottom is height-adjustable rubber gauge wheel, the gauge wheel of described envelope rear end is height-adjustable wide cut gauge wheel, on the gauge wheel of described hitch frame bottom and envelope rear end, is equipped with native device.
4. ground, ridge according to claim 3 multirow operation climber cutting device, it is characterized in that: also comprise the separating twice device be arrangeding in parallel with described tool roller axis, the bottom of described separating twice device is fixed on the front side board of frame envelope, described separating twice device is near Cheng Fang ridge, one end trapezium structure of tool roller axis, and the gap between described separating twice device and every handle crushing knife keeps 30mm.
CN201420110103.9U 2014-03-11 2014-03-11 Vine cutting device for ridge field multi-line operation Expired - Fee Related CN203723055U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107960190A (en) * 2018-01-12 2018-04-27 山东农业大学 The intelligent self-propelled broken climing machine of sweet potato
CN115316104A (en) * 2022-09-01 2022-11-11 农业农村部南京农业机械化研究所 Ridge top self-cleaning type vine crushing and returning device of potato vine cutting and harvesting combined machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107960190A (en) * 2018-01-12 2018-04-27 山东农业大学 The intelligent self-propelled broken climing machine of sweet potato
CN107960190B (en) * 2018-01-12 2023-09-22 山东农业大学 Intelligent self-propelled sweet potato vine breaker
CN115316104A (en) * 2022-09-01 2022-11-11 农业农村部南京农业机械化研究所 Ridge top self-cleaning type vine crushing and returning device of potato vine cutting and harvesting combined machine

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