CN203718463U - A pulsating heat pipe integrated LED lamp - Google Patents

A pulsating heat pipe integrated LED lamp Download PDF

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Publication number
CN203718463U
CN203718463U CN201420107282.0U CN201420107282U CN203718463U CN 203718463 U CN203718463 U CN 203718463U CN 201420107282 U CN201420107282 U CN 201420107282U CN 203718463 U CN203718463 U CN 203718463U
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China
Prior art keywords
led lamp
heat pipe
fin
pulsating heat
copper post
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Expired - Fee Related
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CN201420107282.0U
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Chinese (zh)
Inventor
周沛
孔静怡
廖金龙
陈垒
肖坤玉
王睿豪
邓昕依
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North China Electric Power University Baoding
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North China Electric Power University Baoding
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  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)

Abstract

The utility model discloses an integrated LED lamp of pulsation heat pipe formula belong to lighting device technical field, including LED lamp assembly, aluminium base board, sun fancy fin, upper fixing base and lower fixing base, LED lamp assembly includes lamp integrated board, printing opacity cover, fixes LED chip and several LED lamp on the lamp integrated board, its characterized in that LED lamp assembly fixes on aluminium base board, passes through bolt fastening a plurality of fins between aluminium base board and the upper fixing base, the fin is sun fancy heat dissipation fin, and the fin central authorities are equipped with hollow pulsation heat pipe formula copper post, and pulsation heat pipe formula copper post inlays in the symmetry center of fin, and hollow copper post outside and sun fancy radiant fin coupling are together; the utility model discloses can derive the heat that high-power integrated LED lamp during operation produced fast, make LED integrated chip operating temperature be in the optimum, have great positive effect to the luminous efficacy who improves its life and LED lamp.

Description

一种脉动热管式集成LED灯A pulsating heat pipe integrated LED lamp

技术领域technical field

本实用新型属于照明装置技术领域,尤其涉及一种脉动热管式集成LED灯。The utility model belongs to the technical field of lighting devices, in particular to a pulsating heat pipe integrated LED lamp.

背景技术Background technique

如今大功率LED灯作为一种节能光源,具有环保、节能、光色纯、光效高、寿命高等优点,在道路照明等各种领域中被广泛应用。但是,大功率LED使用时将85%~90%的输入电能转化为热能,从而产生大量的热量,取光效率低,实际使用寿命远远不如理论值,性价比低于传统灯具。由于LED照明方案不够重视散热,或者是技术水平有限,热量无法及时散去,导致内部温度过高而将LED灯芯片烧坏。例如,1个10W的LED灯若其光电转换效率为20%,则有8W的电能转换成热能,若不加散热措施,则LED的结点温度会急速上升,当超过最大允许温度时,LED芯片会因过热而损坏。因此在大功率LED照明行业里散热问题变得非常突出,LED的工作状态和散热设计不仅直接关系到LED实际发光效率,也关系到实际使用寿命。为应对不断日益更新的LED灯产品,必须研究和开发相应的散热手段以适应其不同散热需求。脉动热管传热快,与银、铜、铝等金属相比,单位重量的脉动热管可多传递几个数量级的热量,所以能以较小的温差获得较大的传热率,但是现有的大功率LED灯还没采用脉动热管散热的。Nowadays, as an energy-saving light source, high-power LED lights have the advantages of environmental protection, energy saving, pure light color, high luminous efficiency, and long life, and are widely used in various fields such as road lighting. However, when high-power LEDs are used, 85% to 90% of the input electric energy is converted into heat energy, thereby generating a large amount of heat, the light extraction efficiency is low, the actual service life is far less than the theoretical value, and the cost performance is lower than that of traditional lamps. Because the LED lighting scheme does not pay enough attention to heat dissipation, or the technical level is limited, the heat cannot be dissipated in time, resulting in the internal temperature being too high and the LED lamp chip being burned out. For example, if a 10W LED lamp has a photoelectric conversion efficiency of 20%, 8W of electrical energy will be converted into heat energy. If no heat dissipation measures are taken, the junction temperature of the LED will rise rapidly. When the maximum allowable temperature is exceeded, the LED Chips can be damaged by overheating. Therefore, in the high-power LED lighting industry, the problem of heat dissipation has become very prominent. The working status and heat dissipation design of LEDs are not only directly related to the actual luminous efficiency of LEDs, but also related to their actual service life. In order to cope with the ever-increasing updates of LED lamp products, it is necessary to research and develop corresponding heat dissipation methods to meet their different heat dissipation requirements. The pulsating heat pipe transfers heat quickly. Compared with silver, copper, aluminum and other metals, the pulsating heat pipe per unit weight can transfer several orders of magnitude more heat, so it can obtain a larger heat transfer rate with a smaller temperature difference. However, the existing High-power LED lamps have not yet adopted pulsating heat pipes for heat dissipation.

发明内容Contents of the invention

本实用新型的目的在于提出一种新型大功率LED灯,该LED灯能更有效的增强其散热效果,提高了它的发光效率以及延长其使用寿命。The purpose of this utility model is to propose a new type of high-power LED lamp, which can enhance its heat dissipation effect more effectively, improve its luminous efficiency and prolong its service life.

为了实现上述目的,所采用的技术方案是:一种脉动热管式集成LED灯,包括LED灯总成、铝基板、太阳花式肋片、上固定座和下固定座,所述LED灯总成包括灯集成板、透光罩、固定在灯集成板上LED芯片和数个LED灯,其特征在于所述LED灯总成固定在铝基板上,铝基板和上固定座之间通过螺栓固定若干肋片,所述肋片为太阳花式散热肋片,肋片中央设有空心的脉动热管式铜柱,脉动热管式铜柱嵌在肋片的对称中心,空心铜柱外部与太阳花辐射式肋片耦合一起;所述脉动热管式铜柱下端连接在铝基板上,上端支撑固定电源变压器;脉动热管式铜柱内设有若干均匀分布的L形脉动热管。In order to achieve the above purpose, the technical solution adopted is: a pulsating heat pipe integrated LED lamp, including an LED lamp assembly, an aluminum substrate, a sun pattern fin, an upper fixing seat and a lower fixing seat, the LED lamp assembly It includes a lamp integrated board, a light-transmitting cover, LED chips fixed on the lamp integrated board and several LED lamps. Fins, the fins are solar flower heat dissipation fins, the center of the fins is provided with a hollow pulsating heat pipe type copper column, the pulsating heat pipe type copper column is embedded in the symmetrical center of the fin, and the outside of the hollow copper column is radiated with the sun flower The ribs are coupled together; the lower end of the pulsating heat pipe copper column is connected to the aluminum substrate, and the upper end supports a fixed power transformer; a number of evenly distributed L-shaped pulsating heat pipes are arranged inside the pulsating heat pipe copper column.

所述铝基板一侧连接LED灯,另一侧连接肋片和脉动热管式铜柱,铝基板上设有用于固定肋片和铜柱的螺母穿孔和穿电线用的引线孔。One side of the aluminum substrate is connected to the LED lamp, and the other side is connected to the fins and the pulsating heat pipe type copper pillars. The aluminum substrate is provided with nut perforations for fixing the fins and copper pillars and lead holes for passing wires.

所述脉动热管式铜柱上设有用于与铝基板固定的的螺母穿孔。The pulsating heat pipe type copper column is provided with nut holes for fixing with the aluminum substrate.

所述铜柱内设有12根间隔30度的L形脉动热管。There are 12 L-shaped pulsating heat pipes at intervals of 30 degrees in the copper column.

本实用新型的优点是:可以快速将大功率集成LED灯工作时产生的热量导出,使LED集成芯片工作温度处于最佳状态。较传统只用肋片散热的大功率集成LED灯散热效果大有提高,对提高它的使用寿命和LED灯的发光效率有较大积极作用。The utility model has the advantages that the heat generated when the high-power integrated LED lamp is working can be quickly exported, so that the working temperature of the LED integrated chip is in the best state. Compared with the traditional high-power integrated LED lamp that only uses fins to dissipate heat, the heat dissipation effect is greatly improved, and it has a greater positive effect on improving its service life and the luminous efficiency of the LED lamp.

附图说明Description of drawings

图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

图2是图1的左视图。Fig. 2 is a left side view of Fig. 1 .

图3是图1的右视图。Fig. 3 is a right side view of Fig. 1 .

图中所示:1、肋片,2、铜柱,3、脉动热管,4、铝基板,5、引线孔,6、LED芯片,7、透光罩。As shown in the figure: 1. fins, 2. copper pillars, 3. pulsating heat pipe, 4. aluminum substrate, 5. lead hole, 6. LED chip, 7. light-transmitting cover.

具体实施方式Detailed ways

下面结合附图以及具体实施方式对本实用新型作进一步说明:Below in conjunction with accompanying drawing and specific embodiment the utility model is further described:

实施例,如图1、2、3所示,一种脉动热管式集成LED灯,包括LED灯总成、铝基板4、太阳花式肋片1、上固定座和下固定座,所述LED灯总成包括灯集成板、透光罩7、固定在灯集成板上LED芯片6和数个LED灯,所述LED灯总成固定在铝基板4上,铝基板4和上固定座之间通过螺栓固定若干肋片1,所述肋片1为太阳花式散热肋片1,肋片1中央设有空心的脉动热管式铜柱2,脉动热管式铜柱2嵌在肋片1的对称中心,空心铜柱2外部与太阳花辐射式肋片1耦合一起;所述脉动热管式铜柱2下端连接在铝基板4上,上端支撑固定电源变压器;脉动热管式铜柱2内设有12根均匀分布的L形脉动热管3。所述铝基板4一侧连接LED灯,另一侧连接肋片1和脉动热管式铜柱2,铝基板4上设有用于固定肋片1和铜柱2的螺母穿孔和穿电线用的引线孔5。所述脉动热管式铜柱2上设有用于与铝基板4固定的的螺母穿孔。当大功率集成LED灯工作时,LED灯所散发的热量通过铝基板4传到铜柱2底部,此时脉动热管式铜柱2内的脉动热管3工作,将这些热量从底部传至铜柱2四周和顶部,然后通过肋片1将热量散发到空气中。与银、铜、铝等金属相比,单位重量的脉动热管3可多传递几个数量级的热量,所以能以较小的温差获得较大的传热率,并且整个铜柱2温度近似相等,因此可达到迅速将LED灯的热量导出并散发的作用。Embodiments, as shown in Figures 1, 2, and 3, a pulsating heat pipe integrated LED lamp includes an LED lamp assembly, an aluminum substrate 4, a sun pattern fin 1, an upper fixing seat and a lower fixing seat, and the LED The lamp assembly includes a lamp integrated board, a light-transmitting cover 7, an LED chip 6 fixed on the lamp integrated board and several LED lamps, and the LED lamp assembly is fixed on the aluminum substrate 4, between the aluminum substrate 4 and the upper fixing seat A number of fins 1 are fixed by bolts. The fins 1 are solar fancy heat dissipation fins 1. A hollow pulsating heat pipe type copper column 2 is arranged in the center of the fin 1. The pulsating heat pipe type copper column 2 is embedded in the symmetry of the fin 1. In the center, the hollow copper column 2 is coupled with the sunflower radiating fin 1; the lower end of the pulsating heat pipe copper column 2 is connected to the aluminum substrate 4, and the upper end supports a fixed power transformer; the pulsating heat pipe copper column 2 is provided with 12 Root L-shaped pulsating heat pipes 3 evenly distributed. One side of the aluminum substrate 4 is connected to the LED lamp, and the other side is connected to the fin 1 and the pulsating heat pipe type copper column 2. The aluminum substrate 4 is provided with nuts for fixing the fin 1 and the copper column 2 and lead wires for threading. Hole 5. The pulsating heat pipe copper column 2 is provided with nut holes for fixing with the aluminum substrate 4 . When the high-power integrated LED lamp is working, the heat emitted by the LED lamp is transmitted to the bottom of the copper column 2 through the aluminum substrate 4. At this time, the pulsating heat pipe 3 in the copper column 2 of the pulsating heat pipe type works to transfer the heat from the bottom to the copper column. 2 all around and the top, then dissipate the heat into the air through the fins 1. Compared with silver, copper, aluminum and other metals, the pulsating heat pipe 3 per unit weight can transfer several orders of magnitude more heat, so a larger heat transfer rate can be obtained with a smaller temperature difference, and the temperature of the entire copper column 2 is approximately equal. Therefore, the effect of quickly exporting and dissipating the heat of the LED lamp can be achieved.

最后应说明的是:显然,上述实施例仅仅是为清楚地说明本实用新型所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动,由此所引伸出的显而易见的变化或变动仍处于本实用新型的保护范围之中。Finally, it should be noted that obviously, the above-mentioned embodiments are only examples for clearly illustrating the utility model, rather than limiting the implementation manner. For those of ordinary skill in the art, on the basis of the above description, other changes or changes in different forms can also be made, and the obvious changes or changes derived therefrom are still within the protection scope of the present utility model.

Claims (4)

1. a pulsating heat pipe formula integrated LED lamp, comprise LED lamp assembly, aluminium base, sun fancy fin, upper fixed seat and lower fixed seat, described LED lamp assembly comprises lamp circuit board, diffuser, be fixed on LED chip and several LED lamp on lamp circuit board, it is characterized in that described LED lamp assembly is fixed on aluminium base, between aluminium base and upper fixed seat, be bolted some fins, described fin is sun fancy radiated rib, fin central authorities are provided with hollow pulsating heat pipe formula copper post, pulsating heat pipe formula copper post is embedded in the symmetrical centre of fin, hollow copper post outside is together with the coupling of heronsbill radiant type fin, described pulsating heat pipe formula copper post lower end is connected on aluminium base, and fixed power source transformer is supported in upper end, in pulsating heat pipe formula copper post, be provided with some equally distributed L shaped pulsating heat pipes.
2. a kind of pulsating heat pipe formula integrated LED lamp according to claim 1, it is characterized in that described aluminium base one side connects LED lamp, opposite side connection fin and pulsating heat pipe formula copper post, aluminium base is provided with for the nut perforation of fixedly fin and copper post and wears the fairlead that electric wire is used.
3. a kind of pulsating heat pipe formula integrated LED lamp according to claim 1, it is characterized in that described pulsating heat pipe formula copper post be provided with for aluminium base fixing nut perforation.
4. a kind of pulsating heat pipe formula integrated LED lamp according to claim 1, is characterized in that being provided with in described copper post the L shaped pulsating heat pipe of 12 intervals, 30 degree.
CN201420107282.0U 2014-03-11 2014-03-11 A pulsating heat pipe integrated LED lamp Expired - Fee Related CN203718463U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105299540A (en) * 2015-11-05 2016-02-03 广州百年光电技术开发有限公司 Self-exciting type loop heat pipe sunflower heat dissipation module and large-power LED tube light
CN108626705A (en) * 2018-07-17 2018-10-09 安徽建筑大学 A kind of pulsating heat pipe lighting electronic cooler based on interfacial effect
CN112576948A (en) * 2020-12-18 2021-03-30 常州睿晨世纪科技有限公司 Three-dimensional LED luminescent lamp piece of radiating high performance of pulsating heat pipe

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105299540A (en) * 2015-11-05 2016-02-03 广州百年光电技术开发有限公司 Self-exciting type loop heat pipe sunflower heat dissipation module and large-power LED tube light
CN108626705A (en) * 2018-07-17 2018-10-09 安徽建筑大学 A kind of pulsating heat pipe lighting electronic cooler based on interfacial effect
CN112576948A (en) * 2020-12-18 2021-03-30 常州睿晨世纪科技有限公司 Three-dimensional LED luminescent lamp piece of radiating high performance of pulsating heat pipe

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Granted publication date: 20140716

Termination date: 20150311

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