CN203712019U - 齿轮磨棱倒角工装 - Google Patents

齿轮磨棱倒角工装 Download PDF

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Publication number
CN203712019U
CN203712019U CN201420104038.9U CN201420104038U CN203712019U CN 203712019 U CN203712019 U CN 203712019U CN 201420104038 U CN201420104038 U CN 201420104038U CN 203712019 U CN203712019 U CN 203712019U
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pressing plate
expansion
cone
hole
mandrel
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黄喜豪
郑招业
孙启如
柳圣杰
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ZHEJIANG TANHON DRIVING MACHINE CO Ltd
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ZHEJIANG TANHON DRIVING MACHINE CO Ltd
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Abstract

本实用新型公开了一种齿轮磨棱倒角工装，其特征在于：包括底座、芯轴、胀套、压板和压板螺钉，芯轴里端与底座连接，芯轴外端设置定位台阶，定位台阶外设置外圆椎体，外圆椎体的外端面设有压板螺钉孔，胀套套设在外圆椎体上，胀套具有锥形内孔，锥形内孔与外圆椎体的锥度相同；在工装对工件夹紧状态下，所述压板螺钉穿过压板后旋入压板螺钉孔使压板抵在胀套的外端面上对胀套进行轴向压紧；压板设有扩展的外缘，外缘设置紧定螺钉。上述工装专用于各种减速机齿轮的磨棱倒角加工，通过更换不同外径的胀套即可快速适应不同内孔直径的工件，具有结构简单、操作简便、通用性强及夹紧可靠的优点。

Description

齿轮磨棱倒角工装
技术领域
[0001] 本实用新型涉及一种工装，特别涉及一种专用于减速机齿轮磨棱倒角加工的工装。
背景技术
[0002] 减速机中大量用到各种不同齿轮来进行减速传动，减速机中的齿轮在装配前都要完成磨棱倒角的加工，这就需要在磨棱倒角加工时对工件进行夹紧。目前，对齿轮进行夹紧的方式很多，但是基本没有用到专用工装，而且工装存在各种不足，如工装结构复杂、夹紧操作繁琐、每件工装只能适应单独内孔尺寸齿轮、夹紧不可靠等。
发明内容
[0003] 针对现有技术的不足，本实用新型要解决的问题是提供一种专用于各种减速机齿轮磨棱倒角加工的齿轮磨棱倒角工装。
[0004] 为此，本实用新型是通过如下方式实现的:一种齿轮磨棱倒角工装，其特征在于:包括底座、芯轴、胀套、压板和压板螺钉，芯轴里端与底座连接，芯轴外端设置定位台阶，定位台阶外设置外圆椎体，外圆椎体的外端面设有压板螺钉孔，胀套套设在外圆椎体上，胀套具有锥形内孔，锥形内孔与外圆椎体的锥度相同；在工装对工件夹紧状态下，所述压板螺钉穿过压板后旋入压板螺钉孔使压板抵在胀套的外端面上对胀套进行轴向压紧；压板设有扩展的外缘，外缘设置紧定螺钉。
[0005] 本实用新型专用于各种减速机齿轮的磨棱倒角加工，通过更换不同外径的胀套即可快速适应不同内孔直径的工件，具有结构简单、操作简便、通用性强及夹紧可靠的优点。工作原理是:底座与机床主轴连接，对于不同内孔齿轮工件，首先选择匹配的胀套(只要使胀套外径稍小于齿轮内孔直径即可)，然后将胀套套在外圆椎体上、齿轮套在胀套外、齿轮的内侧端面由定位台阶进行轴向定位，接着放上压板并拧紧压板螺钉，于是胀套被压板轴向压紧、胀套产生轴向位移、胀套外径变大将齿轮内孔胀紧，对于一些较大尺寸的齿轮，还通过拧动紧定螺钉使紧定螺钉从外抵住齿轮，使夹紧更可靠，起到有效的保护作用，上述操作完成后，即可进行齿轮的磨棱倒角加工。
[0006] 为提高胀套的胀紧能力，胀套采用了以下设计方案:所述胀套在圆周方向上切出四道纵向切槽，其中一条切槽贯穿胀套的内外。
附图说明
[0007] 图1为本实用新型的结构示意图；
[0008] 图2为图1中胀套的左视图放大。
具体实施方式
[0009] 参照附图，这种齿轮磨棱倒角工装，包括底座1、芯轴2、胀套9、压板6和压板螺钉7，芯轴2里端与底座I连接，芯轴2外端设置定位台阶3，定位台阶3外设置外圆椎体8，外圆椎体8的外端面设有压板螺钉孔，胀套9套设在外圆椎体8上，胀套9具有锥形内孔，锥形内孔与外圆椎体的锥度相同，胀套9在圆周方向上切出四道纵向切槽10，其中一条切槽贯穿胀套的内外；在工装对齿轮工件4夹紧状态下，所述压板螺钉7穿过压板6后旋入压板螺钉孔使压板6抵在胀套9的外端面上对胀套9进行轴向压紧，压板6设有扩展的外缘，外缘设置紧定螺钉5。

Claims (2)

1.一种齿轮磨棱倒角工装，其特征在于:包括底座、芯轴、胀套、压板和压板螺钉，芯轴里端与底座连接，芯轴外端设置定位台阶，定位台阶外设置外圆椎体，外圆椎体的外端面设有压板螺钉孔，胀套套设在外圆椎体上，胀套具有锥形内孔，锥形内孔与外圆椎体的锥度相同；在工装对工件夹紧状态下，所述压板螺钉穿过压板后旋入压板螺钉孔使压板抵在胀套的外端面上对胀套进行轴向压紧；压板设有扩展的外缘，外缘设置紧定螺钉。
2.根据权利要求1所述的齿轮磨棱倒角工装，其特征在于:所述胀套在圆周方向上切出四道纵向切槽，其中一条切槽贯穿胀套的内外。
CN201420104038.9U 2014-03-10 2014-03-10 齿轮磨棱倒角工装 Expired - Fee Related CN203712019U (zh)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105114607A (zh) * 2015-09-24 2015-12-02 江苏润孚机械轧辊制造有限公司 一种轧辊皮带轮连接件

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105114607A (zh) * 2015-09-24 2015-12-02 江苏润孚机械轧辊制造有限公司 一种轧辊皮带轮连接件

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