CN203711190U - Solvent discharging device - Google Patents

Solvent discharging device Download PDF

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Publication number
CN203711190U
CN203711190U CN201320787329.8U CN201320787329U CN203711190U CN 203711190 U CN203711190 U CN 203711190U CN 201320787329 U CN201320787329 U CN 201320787329U CN 203711190 U CN203711190 U CN 203711190U
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CN
China
Prior art keywords
liquor
pipe arrangement
flow
syringe
discharging fixed
Prior art date
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Expired - Lifetime
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CN201320787329.8U
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Chinese (zh)
Inventor
吉川广宣
渡部稔
永松秀规
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Nidec Machinery Corp
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Nidec Machinery Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • B05C11/1002Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/26Processes for applying liquids or other fluent materials performed by applying the liquid or other fluent material from an outlet device in contact with, or almost in contact with, the surface
    • B05D1/265Extrusion coatings

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  • Coating Apparatus (AREA)
  • Apparatus Associated With Microorganisms And Enzymes (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Devices For Dispensing Beverages (AREA)

Abstract

The utility model provides a solvent discharging device. The solvent discharging device determines the opening time of a valve at least on the basis of a residual quantity reflection parameter which is acquired by a parameter acquisition part, solvent flow which is indicated by a flow indication part and discharge quantity which is indicated by a discharge quantity indication part. Thus, the opening time of the valve is prolonged according to the residual quantity of a solvent in an injector. Therefore, the substantially quantitative solvent can be discharged from the injector without influence by the residual quantity of the solvent in the injector. Moreover, the opening prolongation time is calculated on the basis of the flow of the solvent discharged from the injector. Thus, a test and an experiment carried out in advance to determine the opening prolongation time can be eliminated.

Description

Liquor device for discharging fixed
Technical field
The utility model relates to a kind of liquor device for discharging fixed.
Background technology
In the past, be known to quantitatively the to spue device for discharging fixed of the liquid such as binding agent.For example, in No. 2511117th, Japanese patent gazette, recorded a kind of device for discharging fixed quantity of liquid (claim 1) that there is the syringe of filling liquid and supply with the air supply source of forced air to this syringe.In the device for discharging fixed quantity of liquid of this communique, from control part output voltage signal so that spue, use electromagnetic switching valve work, thereby to the forced air of syringe air supply supply source.Thus, make liquid from syringe spue (the 2nd page of right hurdle the 18th to 22 row).
Utility model content
In such device for discharging fixed, if the residual quantity of the liquid in syringe reduces, in syringe, produce space.Therefore a part that, is supplied in the forced air of syringe is used to improve the pressure in this space.Like this, just reduced the liquid discharge-amount of syringe.
For this point, in No. 2511117th, Japanese patent gazette, recorded a kind of residual quantity according to the liquid in syringe and controlled the method for the time of spuing (the 2nd page of right hurdle the 22nd to 27 row).Yet, in this communique, use the constant n of viscosity, the length of pipe arrangement and the decisions such as size of internal diameter and syringe according to liquid to obtain the time of spuing.In the method, need to obtain by experiment this constant n (the 4th page of left hurdle the 24th to 26 row).
The purpose of this utility model be to provide a kind of can be from syringe spue mensuration that roughly quantitative liquor and can reducing should carry out in advance in order to calculate out time expand and the liquor device for discharging fixed of experiment.
Illustrated the first utility model of the application relates to a kind of liquor device for discharging fixed, and it utilizes the pressure of the gas liquor that spues, and described liquor device for discharging fixed has: syringe, and it stockpiles liquor in inside, and has the discharge opening of the liquor that spues, pipe arrangement, it connects gas supply source and described syringe, and described gas supply source is arranged at inside or the outside of described liquor device for discharging fixed, valve, it is arranged at described pipe arrangement, control part, it controls the switching of described valve, and parameter acquiring section, it obtains residual quantity reflection parameter, and described residual quantity reflection parameter reflects the residual quantity of the liquor in described syringe, and described control part has: discharge-amount instruction unit, the discharge-amount of the liquor that its indication should spue in a disgorging motion, flow instruction unit, the flow of the liquor that its indication spues from described syringe, and action command portion, it is the reflection of the residual quantity based on obtaining by described parameter acquiring section parameter at least, the discharge-amount of the flow of the liquor of described flow instruction unit indication and the indication of described discharge-amount instruction unit determines the ETAD expected time of arrival and departure of described valve, the described ETAD expected time of arrival and departure that described action command portion determines and the relation between described discharge-amount at least comprise in the scope from Tmin to Tmax the represented scope of roughly linear function increasing along with described discharge-amount by described ETAD expected time of arrival and departure, open time expand to be the described ETAD expected time of arrival and departure when point place that is zero at described discharge-amount by described linear function extrapolates, described open time expand on the occasion of, V is syringe capacity, Pa is the maximum pressure of gas, described Tmin and Tmax are by Tmin=[2+(0.15 * V)] * √ Pa and Tmax=V * √ Pa represent, describedly open time expand along with the residual quantity of described liquor reduces and increases, and along with the flow of described liquor increases and reduces.
According to illustrated the first utility model of the application, can extend according to the residual quantity of the liquor in syringe the ETAD expected time of arrival and departure of valve.Thus, not affected by the residual quantity of liquor and from the syringe roughly quantitative liquor that spues.And the flow of the liquor based on spuing from syringe is calculated out time expand.Thus, can reduce mensuration and the experiment of carrying out in advance in order to determine out time expand.
Accompanying drawing explanation
Fig. 1 is for representing the figure of the structure of the liquor device for discharging fixed that the first embodiment is related.
Fig. 2 is the outside drawing of the related liquor device for discharging fixed of the second embodiment.
Fig. 3 is the related air supply system of liquor device for discharging fixed of expression the second embodiment and the figure of the structure of control system.
Fig. 4 is the spue flow chart of the flow process processed of the related liquor of the second embodiment.
The curve map of Fig. 5 for representing that the switching of valve and the pressure of gas change.
Fig. 6 is for representing the curve map of the relation between discharge-amount and the ETAD expected time of arrival and departure of valve.
Fig. 7 is the flow chart of the flow process of the processing of the related decision ETAD expected time of arrival and departure of expression the second embodiment.
Fig. 8 is the module map that schematically shows the decision process of the related ETAD expected time of arrival and departure of the second embodiment.
Fig. 9 is for representing the figure of the shape of the syringe that the second embodiment is related.
Figure 10 is the curve map that represents the flow of liquor and open the relation between time expand.
Figure 11 is flow and the correction factor of the liquor that actual measurement spues from syringe respectively the curve map that carries out pictorialization.
Figure 12 is the module map that schematically shows the decision process of the related ETAD expected time of arrival and departure of variation.
Figure 13 is the module map that schematically shows the decision process of the related ETAD expected time of arrival and departure of variation.
Figure 14 is the module map that schematically shows the decision process of the related ETAD expected time of arrival and departure of variation.
Figure 15 is the module map that schematically shows the decision process of the related ETAD expected time of arrival and departure of variation.
Figure 16 is the related air supply system of liquor device for discharging fixed of expression variation and the figure of the structure of control system.
The specific embodiment
Below, with reference to accompanying drawing, the illustrated embodiment of the utility model is described.
<1. the first embodiment >
Fig. 1 is for representing the figure of the structure of the liquor device for discharging fixed 1A that the first embodiment of the present utility model is related.This liquor device for discharging fixed 1A utilizes the spue device of liquor 9A of the pressure of gas.As shown in Figure 1, liquor device for discharging fixed 1A has syringe 30A, pipe arrangement 50A, valve 56A, control part 40A and parameter acquiring section 57A.
Syringe 30A stockpiles liquor 9A in inside, and has the discharge opening 33A of the liquor 9A that spues.Pipe arrangement 50A is connected the inside or the outside gas supply source that are arranged on liquor device for discharging fixed 1A with syringe 30A.Path at pipe arrangement 50A is provided with valve 56A midway.The switching of control part 40A by-pass valve control 56A.Parameter acquiring section 57A obtains the residual quantity reflection parameters R of the residual quantity of the liquor 9A in reflection syringe 30A.
And as schematically shown in Fig. 1, control part 40A has discharge-amount instruction unit 44A, flow instruction unit 46A and the 45A of action command portion.The discharge-amount W of the liquor 9A that discharge-amount instruction unit 44A indication should spue in a disgorging motion.The flow Q of the liquor 9A that flow instruction unit 46A indication spues from syringe 30A.The 45A of action command portion is the flow Q of the liquor 9A of the reflection of the residual quantity based on obtaining by parameter acquiring section 57A parameters R, flow instruction unit 46A indication and the ETAD expected time of arrival and departure of the discharge-amount W decision valve 56A that discharge-amount instruction unit 44A indicates at least.
The ETAD expected time of arrival and departure that the 45A of action command portion determines and the relation between discharge-amount W comprise: the represented scope of roughly linear function increasing along with the increase of discharge-amount W by ETAD expected time of arrival and departure.And, this linear function is used as to opening time expand of valve 56 in the situation that discharge-amount W is the ETAD expected time of arrival and departure that zero some place extrapolates.Open time expand on the occasion of.And, open time expand along with the residual quantity of liquor 9A reduces and increases and along with the flow Q of liquor 9A increases and reduces.
In this liquor device for discharging fixed 1A, can extend according to the residual quantity of the liquor 9A in syringe 30A the ETAD expected time of arrival and departure of valve 56A.Thus, can not be subject to liquor 9A residual quantity impact and from the syringe 30A roughly quantitative liquor 9A that spues.And the flow Q of the liquor 9A of liquor device for discharging fixed 1A based on spuing from syringe 30A calculates out time expand.Thus, can reduce mensuration and the experiment of carrying out in advance in order to determine out time expand.
<2. the second embodiment >
<2-1. the structure > of liquor device for discharging fixed 1
Fig. 2 is the outside drawing of the related liquor device for discharging fixed 1 of the second embodiment of the present utility model.This liquor device for discharging fixed 1 is quantitatively spue to the surface of the object device of liquor 9 of the pressure that utilizes gas.In the manufacturing process at automobile, electronic equipment, communication equipment, flat-panel monitor, CD, secondary cell etc., liquor device for discharging fixed 1 is used to smear to the surface of various objects binding agent and wet goods liquor 9.Liquor 9 can be both the liquid of good fluidity, can be also jelly.As shown in Figure 2, the syringe 30 that liquor device for discharging fixed 1 has main body case 10, is connected in the outside pipe arrangement 21 of main body case 10 and is installed on the end of outside pipe arrangement 21.
The housing of main body case 10 for being formed by metal or resin.In the inside of main body case 10, accommodate inner pipe arrangement 22 and micro computer 40.Inner pipe arrangement 22 is for the pipe arrangement to outside pipe arrangement 21 supply gas.Micro computer 40 is for controlling the control part of the each several part action of liquor device for discharging fixed 1.And, at the front surface of main body case 10, be provided with expressed portion 11 and operating portion 12.Expressed portion 11 represents from the various information of micro computer 40 outputs.Operating portion 12 is by switch and/or the button of the various instructions of micro computer 40 input are formed.
Fig. 3 is for representing the figure of the air supply system of liquor device for discharging fixed 1 and the structure of control system.As shown in Figure 3, liquor device for discharging fixed 1 has the first pipe arrangement 51, the second pipe arrangement 52, the 3rd pipe arrangement 53 and the 4th pipe arrangement 54.Said external pipe arrangement 21 is equivalent to the second pipe arrangement 52 in the part in direction of the supply downstream.And above-mentioned inner pipe arrangement 22 is equivalent to the second pipe arrangement 52 and swims in a direction of feed a part for side, the first pipe arrangement 51, the 3rd pipe arrangement 53 and the 4th pipe arrangement 54.
The first pipe arrangement 51 is connected to form gas flow path by gas supply part 55 with switch valve 56 described later.Gas supply part 55 is connected with the gas supply source of the gas-pressurizeds such as supplying clean air or nitrogen.That is, the first pipe arrangement 51 is connected gas supply source with switch valve 56.Gas supply source can be both a part for liquor device for discharging fixed 1, or can be to be also arranged at canyon in the workshop of liquor device for discharging fixed 1 outside.
The second pipe arrangement 52 is connected to form gas flow path by switch valve 56 with syringe 30.On the path of the second pipe arrangement 52, be provided with the first pressure sensor 57 of the pressure of measuring the gas in the second pipe arrangement 52.Preferably the first pressure sensor 57 is arranged at the position of ratio switch valve 56 downstreams of the second pipe arrangement 52.Syringe 30 comprises spray nozzle part 32.Spray nozzle part 32 has the hole of spuing 33, and for example, spray nozzle part 32 and storage portion 31 can exchange.Inside at storage portion 31 and spray nozzle part 32 has stockpiled liquor 9.And the hole 33 that spues is arranged on the bottom of spray nozzle part 32.
At the first pipe arrangement 51 and the 3rd pipe arrangement 53, with between the second pipe arrangement 52, be provided with switch valve 56.Switch valve 56 can switch between the first state (state of Fig. 3) that the first pipe arrangement 51 is connected with the second pipe arrangement 52 and the second state that the 3rd pipe arrangement 53 is connected with the second pipe arrangement 52.In the first state, between the first pipe arrangement 51 and the second pipe arrangement 52, open, between the 3rd pipe arrangement 53 and the second pipe arrangement 52, close.In the second state, between the first pipe arrangement 51 and the second pipe arrangement 52, close, between the 3rd pipe arrangement 53 and the second pipe arrangement 52, open.
On the path of the first pipe arrangement 51, be provided with the first electric Proportion valve 58 and air accumulator 59.The signal of telecommunication of the first electric Proportion valve 58 based on input is to air accumulator 59 blanketing gas.Carrying out described later spuing while processing, in advance to the interior filling of air accumulator 59 compressed gas.After the interior blanketing gas of air accumulator 59, if switch valve 56 is switched to the first state from the second state, the gas of supplying with in air accumulator 59 to syringe 30 by the second pipe arrangement 52.Like this, the pressure that utilizes this gas is from the discharge opening 33 of syringe 30 liquor 9 that spues.
The 4th pipe arrangement 54 leans on the position of direction of the supply upstream side to be connected to form gas flow path with exhaust portion 60 ratio of the first pipe arrangement 51 the first electric Proportion valve 58.On the path of the 4th pipe arrangement 54, be provided with the second electric Proportion valve 61 and injector 62.And the 3rd pipe arrangement 53 is connected to form gas flow path by switch valve 56 with injector 62.If make the second electric Proportion valve 61 work, the gas of carrying compressed from the second electric Proportion valve 61 to exhaust portion 60.Like this, at injector 62, be connected in the connectivity port generation negative pressure of the 3rd pipe arrangement 53 sides.That is, in the present embodiment, injector 62 forms the relief portion with the pressure lower than ambient pressure.That is, the 3rd pipe arrangement 53 is connected the relief portion with the pressure lower than external pressure with syringe 30.
Micro computer 40 is for controlling the control part of the action of the each several part in liquor device for discharging fixed 1.As schematically shown in Fig. 3, micro computer 40 is electrically connected to above-mentioned switch valve 56, the first electric Proportion valve 58 and the second electric Proportion valve 61 respectively by D/A converter 41.And micro computer 40 is electrically connected to above-mentioned the first pressure sensor 57 by A/D converter 42.Micro computer 40 is controlled the action of switch valve 56, the first electric Proportion valve 58 and the second electric Proportion valve 61 with reference to the program of setting in advance, the measuring-signal of the first pressure sensor 57 etc.Thus, carry out the processing that spues of the liquor 9 of liquor device for discharging fixed 1.
In addition, in the present embodiment, by the micro computer 40 that only carries out limited processing, form control part, but control part of the present utility model can be also the PC with the favorable expandability of CPU and internal memory.And control part of the present utility model can also be the equipment that uses the microprocessor of formula logic controller able to programme etc.
In addition, preferably as in the present embodiment, on the path of the first pipe arrangement 51, be provided with air accumulator 59.Like this, when making switch valve 56 in the first state, can stablize the pressure of the gas in the second pipe arrangement 52, thereby more accurately from syringe 30 liquor 9 that spues.But the utility model is not limited to this, also can omit air accumulator 59.
And, in the present embodiment, at the 4th pipe arrangement 54, be provided with the second electric Proportion valve 61, but also can replace the second electric Proportion valve 61 and needle-valve door or the adjuster except electric Proportion valve are set.
<2-2. for spuing, process >
Next, spuing of the liquor 9 of above-mentioned liquor device for discharging fixed 1 processed and described.Fig. 4 is the flow chart of the handling process that represents to spue.
In this liquor device for discharging fixed 1, when spuing liquor 9, first, set the discharge-amount W(step S1 of liquor 9).For example, user's operating operation portion 12 of liquor device for discharging fixed 1 inputs arbitrarily the maximum pressure of gas and the standard ETAD expected time of arrival and departure of switch valve 56.If carry out this operation, just the maximum pressure based on input and standard ETAD expected time of arrival and departure are set the discharge-amount W of the liquor 9 that should spue in a disgorging motion.And the information of the discharge-amount W of setting is transfused in micro computer 40.
In addition, also can carry out by the method except described method the setting of discharge-amount W.For example, the user of liquor device for discharging fixed 1 also can operating operation portion 12 directly input the discharge-amount W of the liquor 9 that should spue in a disgorging motion.
Then, micro computer 40 is switched to the first state by switch valve 56 from the second state.That is, between the first pipe arrangement 51 and the second pipe arrangement 52, open switch valve 56(step S2).Like this, the gas that is filled in air accumulator 59 is supplied with to syringe 30 by the second pipe arrangement 52.Thereby, utilize the pressure of this gas to start from syringe 30 liquor 9 that spues.
Fig. 5 be to represent the switching of switch valve 56 and the figure changing at the pressure of the gas of the second pipe arrangement 52 interior generations due to this switching.The transverse axis of Fig. 5 represents the time.The longitudinal axis of Fig. 5 represents the state of switch valve 56 and the pressure of the gas in the second pipe arrangement 52.And what represent on the top of Fig. 5 is the situation of the liquor 9 completely measured in the interior filling of syringe 30 while starting to spue.What in the bottom of Fig. 5, represent is that the residual quantity of the liquor 9 in syringe 30 while starting to spue is than completely measuring few situation.
In addition, at this, the actual maximum residue limit that is filled in the liquor 9 in syringe 30 is called to " full amount ".Therefore, " full amount " also can be for being full of the state in the space in syringe 30 completely with liquor 9.
As shown in Figure 5, if switch valve 56 is switched to the first state from the second state, the pressure of the gas in the second pipe arrangement 52 increases gradually.And, in the situation on the top of Fig. 5, from switch valve 56 being switched to the first state, after standard time Tr1, reach maximum pressure Pa.On the other hand, in the situation of the bottom of Fig. 5, because the residual quantity of the liquor 9 in syringe 30 is fewer than full amount, so the space of this part is present in syringe 30.Therefore, long than standard time Tr1 to the rise time Tr2 that reaches maximum pressure Pa from switch valve 56 being switched to the first state.In the example of Fig. 5, between standard time Tr1 and rise time Tr2, produce the poor of Δ Tr time delay.
Like this, if the residual quantity of the liquor 9 in syringe 30 reduces, the rising of pressure P produces and postpones.Therefore, for be not subject to the liquor 9 in syringe 30 residual quantity impact and with the discharge-amount W the fixing liquor 9 that spues, need to extend the time (hereinafter referred to as " ETAD expected time of arrival and departure T ") that switch valve 56 is maintained to the first state according to the minimizing of the residual quantity of the liquor 9 in syringe 30.
Fig. 6 is illustrated in the discharge-amount W that sets in step S1 and the curve map of the relation between ETAD expected time of arrival and departure T.The relation that variation line 70 in Fig. 6 represents between discharge-amount W and the ETAD expected time of arrival and departure when the interior filling of syringe 30 is completely measured liquor 9 (hereinafter referred to as " standard ETAD expected time of arrival and departure Ts ").As by changing line 70 represents, by standard ETAD expected time of arrival and departure Ts along with the roughly linear function that the increase of discharge-amount W increases represents the relation between discharge-amount W and standard ETAD expected time of arrival and departure Ts.
And, the relation of ETAD expected time of arrival and departure T when variation line 71 expression discharge-amount W in Fig. 6 completely measure minimizing with the residual quantity ratio of the liquor 9 in syringe 30.As represented by variation line 71, at least to comprise the mode of the scope that the roughly linear function that increases along with discharge-amount W by ETAD expected time of arrival and departure T represents in the scope from minimum time T min to maximum time T max, control the relation between discharge-amount W and ETAD expected time of arrival and departure T.By the 3rd formula below the maximum pressure Pa substitution of syringe capacity V and gas, calculate minimum time T min, by the 4th formula below the maximum pressure Pa substitution of syringe capacity V and gas, calculate maximum time Tmax.And ETAD expected time of arrival and departure T is longer than standard ETAD expected time of arrival and departure Ts.In addition, as shown in the dotted line in Fig. 6, the ratio in variation line 71 is estimated to be curve-like by the little part of discharge-amount W of the scope that roughly linear function represents.
The 3rd formula: Tmin=[2+(0.15 * V)] * √ Pa
The 4th formula: Tmax=V * √ Pa
In addition, Tmin and Tmax result to control the intrinsic propesties of the control mode of the present utility model of discharge-amount by calculating the time expand of opening of valve.Even if for example, in the situation that the scope of being controlled by linear function is roughly only larger than Tmin and less than Tmax time range, control method of the present utility model also can be worked effectively in this scope.But, consider the actual purposes of the present utility model of utilizing, if cannot pass through the roughly ETAD expected time of arrival and departure of linear function by-pass valve control in a certain scope, can not become practical device.Therefore, be necessary Tmin and Tmax to limit.
In the present embodiment, for example, when syringe volume V=3cc, maximum pressure Pa=200kPa, in the scope from 26msec roughly to 80msec roughly, according to linear function roughly, control.The Tmin, the Tmax that according to the 3rd formula and the 4th formula, calculate are respectively 34msec, 42msec, and this meets the restriction for Tmin and Tmax.And, when syringe volume V=70cc, maximum pressure Pa=800kPa, in the scope from 200msec roughly to 2720msec roughly, according to linear function roughly, control.The Tmin, the Tmax that according to the 3rd formula and the 4th formula, calculate are respectively 354msec, 1979msec, and this meets the restriction for Tmin and Tmax.
Micro computer 40 determines ETAD expected time of arrival and departure T(step S3 according to the residual quantity of the discharge-amount W setting in step S1 and the liquor 9 in syringe 30).Thereby after switch valve 56 is switched to the first state, the first state only maintains the ETAD expected time of arrival and departure T that step S3 determines.Micro computer 40 is switched to the second state switch valve 56 from the first state through ETAD expected time of arrival and departure T.That is, between the first pipe arrangement 51 and the second pipe arrangement 52, close switch valve 56(step S4).
If switch valve 56 is switched to the second state, utilize the negative pressure being produced by injector 62 that the gas in the second pipe arrangement 52 is transported to the 3rd pipe arrangement 53.Thus, can promptly stop spuing of liquor 9.Like this, can prevent after the end that spues from the unnecessary liquor 9 of syringe 30 drippage.Consequently, can make the discharge-amount W of the more approaching setting of discharge-amount of the liquor 9 of syringe 30.
<2-3. for the decision of ETAD expected time of arrival and departure, process >
Fig. 7 for representing the processing of above-mentioned steps S3 in further detail, determine the flow chart of processing of the ETAD expected time of arrival and departure T of switch valve 56.Fig. 8 is the module map of calculation process that is shown schematically in the ETAD expected time of arrival and departure T of the interior decision switch valve 56 of micro computer 40.The decision of splitting time T referring to Fig. 7 and Fig. 8 is processed and is described.
As shown in Figure 8, micro computer 40 has storage part 43, discharge-amount instruction unit 44, action command portion 45, flow calculating section 46 and timer 47.Each function of the storage part 43 of present embodiment, discharge-amount instruction unit 44, action command portion 45, flow calculating section 46 and timer 47 is processed and is realized by the calculation in micro computer 40.
When determining ETAD expected time of arrival and departure T, first, determine standard ETAD expected time of arrival and departure Ts(step S31).Specifically, using the standard ETAD expected time of arrival and departure of the switch valve 56 of user's input when step S1 sets discharge-amount W as standard ETAD expected time of arrival and departure Ts.
But, the in the situation that user directly inputting discharge-amount W in step S1, also can determine standard ETAD expected time of arrival and departure Ts based on this discharge-amount W.At this moment, the discharge-amount W that the input signal of discharge-amount instruction unit 44 based on from operating portion 12 set to 45 indications of action command portion.In action command portion 45, set the data that are equivalent to the variation line 70 in Fig. 6 in advance.Action command portion 45 also can determine standard ETAD expected time of arrival and departure Ts by the discharge-amount W based on these data and indication.
Then, the rise time Tr2 of timer 47 gaging pressure P, pressure P is measured by the first pressure sensor 57.Specifically, the pressure P that the measuring-signal based on the first pressure sensor 57 is measured the gas in the second pipe arrangement 52 reaches the required rise time Tr2 of maximum pressure Pa.Thereby, obtain this rise time Tr2 with respect to Δ Tr(step S32 time delay of standard time Tr1).
As shown in Figure 5, time delay, Δ Tr changed according to the residual quantity of the liquor 9 in syringe 30.In the present embodiment, obtain this time delay Δ Tr and using the residual quantity reflection parameters R of as the reflection residual quantity of the liquor 9 in syringe 30.That is to say, when switch valve 56 is opened, obtain the rise time Tr2 being measured by timer 47 and using as residual quantity reflection parameters R with respect to Δ Tr time delay of standard time Tr1.
In the present embodiment, the first pressure sensor 57 and timer 47 play a role as the parameter acquiring section of obtaining residual quantity reflection parameters R.In other words, in the present embodiment, parameter acquiring section has the first pressure sensor 57 and timer 47.If Δ Tr reflects parameters R as residual quantity with time delay, do not need directly to measure the residual quantity of the liquor 9 in syringe 30.
Then, flow calculating section 46 is calculated the flow Q(step S33 of the liquor 9 spuing from syringe 30).Store the diameter d of the inner peripheral surface of spray nozzle part 32, the inner space of spray nozzle part 32 is spuing in storage part 43 length L in direction and the viscosity, mu of liquor 9.In step S33, flow calculating section 46 reads diameter d, length L and viscosity, mu from storage part 43.And flow calculating section 46 is obtained the pressure P of the gas of the second pipe arrangement 52 from the first pressure sensor 57.Preferred maximum pressure Pa after rising using the pressure P of obtaining at this.Thereby flow calculating section 46 is calculated the flow Q(step S33 of liquor 9 by the second formula below the pressure P substitution of the viscosity, mu of the length L in the direction that spues, liquor 9 and the gas of the second pipe arrangement 53 by the inner space of the diameter d of the inner peripheral surface of spray nozzle part 32, spray nozzle part 32).In addition, π is pi.
The second formula: Q=(P * π * d 4)/(128 * μ * L)
Thus, infer the flow Q of the liquor 9 spuing from syringe 30.Like this, can just obtain without actual measurement the flow Q of the liquor 9 that spues from syringe 30.The flow Q calculating to 45 indications of action command portion.That is, in the present embodiment, the flow instruction unit of the flow Q of the liquor 9 that flow calculating section 46 spues from syringe 30 as indication plays a role.In other words, flow calculating section 46 is also also used as the fluid instruction unit of indicating the flow Q being calculated by flow calculating section 46.
Fig. 9 is for representing the figure of the more detailed shape of syringe 30.As shown in Figure 9, storage portion 31 has storage main part 311, the first reducing diameter part 312 and inner side connecting portion 313.On the other hand, spray nozzle part 32 has outside connecting portion 321, the second reducing diameter part 322 and nozzle body portion 323.By outside connecting portion 321 being assemblied in to the outer peripheral face of inner side connecting portion 313, carry out being connected of storage portion 31 and spray nozzle part 32.
In the situation that syringe 30 has such shape, above-mentioned diameter d for example also can be regarded as the diameter d of the inner peripheral surface of nozzle body portion 323.And, the length L of the inner space that above-mentioned length L for example also can be regarded as nozzle body portion 323 in the direction that spues.
Next, action command portion 45 using as residual quantity reflection parameters R time delay Δ Tr and the indicated flow Q substitution of flow calculating section 46 below the first formula.Thus, calculate out time expand Td(step S34).In addition, C is coefficient.
The first formula: Td=C * Δ Tr/Q
That is, open time expand Td and depend on the first formula.
That at this, calculates in addition, opens the ETAD expected time of arrival and departure of time expand Td when the some place that is zero by the linear function that is included in the variation line 71 in Fig. 6 at discharge-amount W extrapolating.As shown in Figure 6, open time expand Td on the occasion of.And, according to the first formula, open time expand Td along with Δ Tr increase time delay and increase, open time expand Td along with the residual quantity minimizing of liquor 9 and increase.And, open time expand Td along with time delay Δ Tr reduce and reduce, open time expand Td along with being that the residual quantity of liquor 9 increases and reduces.
Figure 10 is the curve map that represents the flow Q of liquor 9 and open the relation between time expand Td.The transverse axis of Figure 10 represents flow Q.The longitudinal axis of Figure 10 represents out time expand Td.If suppose that time delay Δ Tr is constant, as shown in figure 10, opens the subtraction function that time expand Td is relative discharge Q.That is, open time expand Td along with the residual quantity Q minimizing of liquor 9 and increase and open time expand Td along with the flow Q increase of liquor 9 and reduce.And, as shown in figure 10, open the increase of flow Q of relative liquor 9 of time expand Td and the size that reduces along with the flow Q of liquor 9 increases and diminishes.
The flow Q that Figure 11 is the liquor 9 that actual measurement spues from a certain syringe 30 respectively and the correction factor relevant to opening time expand Td also carry out the curve map of pictorialization.Result with reference to Figure 11 can find out, correction factor increases and reduces with the flow Q of liquor 9.And, the increase of the flow Q of the relative liquor 9 of correction factor and the size that reduces is roughly fixing.Even if condition determination changes, the actual measured value of Figure 11 changes, and correction factor also can not be subject to the impact of condition determination and have identical tendency with respect to the inclination of flow Q itself.
In the present embodiment, with reference to the result of such Figure 11, set above-mentioned the first formula.That is, open time expand Td and depend on the first formula representing by Td=C * Δ Tr/Q.Thus, can calculate out rightly time expand Td according to the flow Q of liquor 9.
Then, action command portion 45 is added on by opening time expand Td the ETAD expected time of arrival and departure T(step S35 that standard ETAD expected time of arrival and departure Ts calculates switch valve 56).By above calculation, process, can extend according to the residual quantity of the liquor 9 in syringe 30 the ETAD expected time of arrival and departure T of switch valve 56.Thus, can not be subject to liquor 9 residual quantity impact and from the syringe 30 roughly quantitative liquor 9 that spues.And the flow of the liquor 9 based on spuing from syringe 30 is calculated out time expand Td.Thus, can reduce mensuration and the experiment of carrying out in advance in order to determine out time expand Td.
<3. variation >
Above the illustrated embodiment of the utility model is illustrated, but the utility model is not limited to described embodiment.
Figure 12 is the module map of a variation that schematically shows the calculation process of the ETAD expected time of arrival and departure T that determines switch valve.In the example of Figure 12, in advance the pressure P of the calculation for flow calculating section 46B is stored in to storage part 43B as fixed value.When calculating flow Q, flow calculating section 46B reads diameter d, length L, viscosity, mu and pressure P from storage part 43B.Thereby flow calculating section 46B is by calculating diameter d, length L, viscosity, mu and pressure P substitution the second formula the flow Q of liquor.That is, in the present embodiment, the pressure P of the gas of substitution the second formula is the fixed value of setting in advance.
Figure 13 is the module map of other variation that schematically shows the calculation process of the ETAD expected time of arrival and departure T that determines switch valve.The liquor device for discharging fixed of Figure 13 also comprises the 34C of viscosimetric analysis portion that measures the viscosity, mu that stockpiles the liquor 9C in syringe 30C.When calculating flow Q, flow calculating section 46C obtains the viscosity, mu of being measured by the 34C of viscosimetric analysis portion.Thereby flow calculating section 46C is by calculating diameter d, length L, viscosity, mu and pressure P substitution the second formula the flow Q of liquor 9C.Like this, the flow Q that can the actual measured value based on viscosity, mu calculates more accurately liquor 9C.
Figure 14 is the module map of other variation that schematically shows the calculation process of the ETAD expected time of arrival and departure T that determines switch valve.The liquor device for discharging fixed of Figure 14 also has the flowmeter 35D of the flow Q that measures the liquor 9D spuing from syringe 30D.When calculating out time expand Td, the 45D of action command portion is based on obtaining the indicated flow Q of flow instruction unit from the measuring-signal of flowmeter 35D input.In other words, the flow Q that the indication of flow instruction unit is measured by flowmeter 35D.Thereby the 45D of action command portion is by calculating out time expand Td by this flow Q and Δ Tr substitution time delay the first formula.Like this, can the actual measured value based on flow Q calculate out time expand Td more accurately.
Figure 15 is the module map of other variation that schematically shows the calculation process of the ETAD expected time of arrival and departure T that determines switch valve.The liquor device for discharging fixed of Figure 15 also has the input part 48E that coefficient C is changed and inputted.When calculating out time expand Td, the 45E of action command portion obtains from the coefficient C of input part 48E input.Thereby, the 45E of action command portion by by flow Q, time delay Δ Tr and coefficient C substitution the first formula calculate out time expand Td.Like this, appropriate coefficient C that can be corresponding by the kind with liquor 9 calculates out time expand Td.
Figure 16 is the related air supply system of liquor device for discharging fixed 1F of other variation of expression and the figure of the structure of control system.In the example of Figure 16, the first pipe arrangement 51F, be provided with the second pressure sensor 63F between the first electric Proportion valve 58F and air accumulator 59F.That is, than switch valve 56F, lean on the position in direction of the supply downstream to be provided with the first pressure sensor 57F, and leaning on the position of direction of the supply upstream side to be provided with the second pressure sensor 63F than switch valve 56F.The second pressure sensor 63F is electrically connected to micro computer 40 by A/D converter 42F.
In the example of Figure 16, the timer in micro computer 40F obtains the measured value of the first pressure sensor 57F and the measured value of the second pressure sensor 63F.And, based on measuring above-mentioned rise time Tr2 in the equal moment of two measured values.Like this, even in the situation that the measured value of the first pressure sensor 57F does not reach the maximum pressure Pa of prior setting, also can measure rise time Tr2.
And in said embodiment, micro computer 40 is controlled switch valve 56 by D/A converter 41.But control part of the present utility model can not carry out by-pass valve control by D/A converter yet, for example, also can control by these two values of ON/OFF.
And the shape of the trickle part of liquor device for discharging fixed 1 also can be different from the shape shown in each figure of the application.And, also can to each member occurring, carry out suitable combination in described embodiment and variation in the scope not conflicting.
The utility model can be used in for example liquor device for discharging fixed.

Claims (13)

1. a liquor device for discharging fixed, it utilizes the pressure of the gas liquor that spues, and described liquor device for discharging fixed is characterised in that to have:
Syringe, it stockpiles liquor in inside, and has the discharge opening of the liquor that spues;
Pipe arrangement, it connects gas supply source and described syringe, and described gas supply source is arranged at inside or the outside of described liquor device for discharging fixed;
Valve, it is arranged at described pipe arrangement;
Control part, it controls the switching of described valve; And
Parameter acquiring section, it obtains residual quantity reflection parameter, and described residual quantity reflection parameter reflects the residual quantity of the liquor in described syringe,
Described control part has:
Discharge-amount instruction unit, the discharge-amount of the liquor that its indication should spue in a disgorging motion;
Flow instruction unit, the flow of the liquor that its indication spues from described syringe; And
Action command portion, the flow of its liquor that at least reflection of the residual quantity based on obtaining by described parameter acquiring section parameter, described flow instruction unit are indicated and the discharge-amount of described discharge-amount instruction unit indication determine the ETAD expected time of arrival and departure of described valve,
The described ETAD expected time of arrival and departure that described action command portion determines and the relation between described discharge-amount at least comprise in the scope from Tmin to Tmax the represented scope of roughly linear function increasing along with described discharge-amount by described ETAD expected time of arrival and departure, open time expand to be the described ETAD expected time of arrival and departure when point place that is zero at described discharge-amount by described linear function extrapolates, described open time expand on the occasion of
V is syringe capacity, the maximum pressure that Pa is gas,
Described Tmin and Tmax are by Tmin=[2+(0.15 * V)] * √ Pa and Tmax=V * √ Pa represent,
Describedly open time expand along with the residual quantity of described liquor reduces and increases and along with the flow of described liquor increases and reduces.
2. liquor device for discharging fixed as claimed in claim 1, is characterized in that,
The increase of the flow of the described relatively described liquor of opening time expand and the size that reduces are along with the flow of described liquor increases and reduces.
3. liquor device for discharging fixed as claimed in claim 1, is characterized in that,
Described parameter acquiring section has:
The first pressure sensor, it is arranged at the position of valve downstream described in the ratio of described pipe arrangement; And
Timer, the rise time of its gaging pressure, described pressure is measured by described the first pressure sensor,
When described valve open, obtain by described timer, measure, the rise time is with respect to usining the time delay of standard time as described residual quantity reflection parameter.
4. liquor device for discharging fixed as claimed in claim 3, is characterized in that,
Td opens time expand described in being, Δ Tr is described time delay, the flow that Q is the liquor that spues from described syringe, and C is coefficient,
The described time expand Td that opens depends on the first formula, and described the first formula is Td=C * Δ Tr/Q.
5. the liquor device for discharging fixed as described in any one in claim 1 to 4, is characterized in that,
Described syringe comprises spray nozzle part, and described spray nozzle part has described discharge opening,
Described control part also has flow calculating section, described flow calculating section is calculated the flow of described liquor by the viscosity of the length in the direction that spues, described liquor by the inner space of the diameter of the inner peripheral surface of described spray nozzle part, described spray nozzle part and pressure substitution second formula of the gas in described pipe arrangement
The flow that described flow instruction unit indication is calculated by described flow calculating section.
6. liquor device for discharging fixed as claimed in claim 5, is characterized in that,
Q is the flow of described liquor, the diameter of the inner peripheral surface that d is described spray nozzle part, and the length of the inner space that L is described spray nozzle part in the direction that spues, the viscosity that μ is described liquor, P is the pressure of the gas in described pipe arrangement, π is pi,
Described the second formula is Q=(P * π * d 4)/(128 * μ * L).
7. liquor device for discharging fixed as claimed in claim 5, is characterized in that,
Described in substitution, the pressure of the described gas of the second formula is the fixed value of setting in advance.
8. liquor device for discharging fixed as claimed in claim 5, is characterized in that, also comprises:
Viscosimetric analysis portion, described viscosimetric analysis portion measures the viscosity of described liquor,
Described flow calculating section is by the second formula described in the viscosity substitution of being measured by described viscosimetric analysis portion.
9. the liquor device for discharging fixed as described in any one in claim 1 to 4, is characterized in that also having:
Flowmeter, the flow of the liquor that described flowmeter survey spues from described syringe,
Described flow instruction unit indication is by the flow of described flowmeter survey.
10. liquor device for discharging fixed as claimed in claim 4, is characterized in that,
Described control part also has the input part that described coefficient C is changed and inputted.
11. liquor device for discharging fixed as described in claim 3 or 4, is characterized in that,
Described parameter acquiring section also has the second pressure sensor, and described the second pressure sensor is arranged at described in the ratio of described pipe arrangement valve by the position of upstream side,
Described timer is measured the described rise time when consistent at the measured value of described the first pressure sensor and the measured value of described the second pressure sensor.
12. liquor device for discharging fixed as described in any one in claim 1 to 4, is characterized in that,
Described pipe arrangement comprises:
The first pipe arrangement, it is connected described gas supply source with described valve;
The second pipe arrangement, it is connected described valve with described syringe; And
The 3rd pipe arrangement, it is connected the relief portion with the pressure lower than ambient pressure with described syringe,
Described valve can switch between the first state and the second state, and described the first state is connected described the first pipe arrangement with described the second pipe arrangement, and described the second state is connected described the 3rd pipe arrangement with described the second pipe arrangement.
13. liquor device for discharging fixed as claimed in claim 5, is characterized in that,
Described pipe arrangement comprises:
The first pipe arrangement, it is connected described gas supply source with described valve;
The second pipe arrangement, it is connected described valve with described syringe; And
The 3rd pipe arrangement, it is connected the relief portion with the pressure lower than ambient pressure with described syringe,
Described valve can switch between the first state and the second state, and described the first state is connected described the first pipe arrangement with described the second pipe arrangement, and described the second state is connected described the 3rd pipe arrangement with described the second pipe arrangement.
CN201320787329.8U 2012-12-04 2013-12-03 Solvent discharging device Expired - Lifetime CN203711190U (en)

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