CN203711094U - High-efficiency wet grinding equipment - Google Patents
High-efficiency wet grinding equipment Download PDFInfo
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- CN203711094U CN203711094U CN201420065929.8U CN201420065929U CN203711094U CN 203711094 U CN203711094 U CN 203711094U CN 201420065929 U CN201420065929 U CN 201420065929U CN 203711094 U CN203711094 U CN 203711094U
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- grinding
- grinding chamber
- diaphragm pump
- pneumatic diaphragm
- baffle plate
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- 238000001238 wet grinding Methods 0.000 title claims abstract description 12
- 238000000227 grinding Methods 0.000 claims abstract description 62
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 11
- 239000010935 stainless steel Substances 0.000 claims abstract description 11
- 238000003756 stirring Methods 0.000 claims description 14
- 239000000463 material Substances 0.000 abstract description 33
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 20
- 239000002245 particle Substances 0.000 description 12
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 239000011362 coarse particle Substances 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000013019 agitation Methods 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 1
- 239000000292 calcium oxide Substances 0.000 description 1
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 238000009700 powder processing Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- BIKXLKXABVUSMH-UHFFFAOYSA-N trizinc;diborate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]B([O-])[O-].[O-]B([O-])[O-] BIKXLKXABVUSMH-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Crushing And Grinding (AREA)
Abstract
Description
技术领域 technical field
本实用新型涉及研磨设备技术领域,具体为一种高效湿法研磨设备。 The utility model relates to the technical field of grinding equipment, in particular to a high-efficiency wet grinding equipment.
背景技术 Background technique
湿法研磨机广泛应用于电子、陶瓷、化工、医药、冶金、环保等各种粉体加工行业。其工作原理为:气动隔膜泵将预混后的物料送入研磨腔,快速循环的物料通过搅动激烈的研磨介质来达到粉碎的目的,研磨过的物料通过挡板上的溢料口溢出,再经过物料循环管道又返回到物料循环筒内,进而通过气动隔膜泵进一步将研磨物料送回研磨腔,进行多次循环研磨。快速循环的物料通过搅动激烈的研磨介质层,有利于得到较窄的粒径分布,允许较小的微粒迅速通过,而相对较粗的微粒则要滞留较长的时间,对粗粒有优先破碎效果。 Wet grinding machines are widely used in various powder processing industries such as electronics, ceramics, chemicals, medicine, metallurgy, and environmental protection. Its working principle is: the pneumatic diaphragm pump sends the pre-mixed material into the grinding chamber, and the fast-circulating material achieves the purpose of grinding by stirring the intense grinding medium, and the ground material overflows through the overflow port on the baffle, and then Through the material circulation pipeline, it returns to the material circulation cylinder, and then the grinding material is further sent back to the grinding chamber through the pneumatic diaphragm pump for multiple cycle grinding. The fast-circulating material is conducive to obtaining a narrow particle size distribution through the agitation of the intense grinding medium layer, allowing smaller particles to pass through quickly, while relatively coarse particles have to stay for a long time, and the coarse particles are preferentially crushed Effect.
湿法研磨机也可用来对诸多无机粉体颗粒进行破碎而达到控制粒径及粒径分布的目的。这些无机粉体颗粒包括碳酸钙,氧化钙,二氧化钛,氧化铝,氢氧化铝,氧化镁,氢氧化镁,硼酸锌,硫酸钡等。用来进行研磨的介质包括氧化铝,氧化锆,二氧化硅等。 The wet grinding machine can also be used to crush many inorganic powder particles to achieve the purpose of controlling particle size and particle size distribution. These inorganic powder particles include calcium carbonate, calcium oxide, titanium dioxide, aluminum oxide, aluminum hydroxide, magnesium oxide, magnesium hydroxide, zinc borate, barium sulfate, etc. Media used for grinding include alumina, zirconia, silica, etc.
原有湿法研磨机的研磨介质一般采用颗粒直径为1.5至3.0mm的氧化锆,由于颗粒较大,研磨效率比较低,为了提高研磨效率,现在一般改用颗粒直径不大于1.2的氧化锆,而挡板上的溢料口孔径为1mm,随着研磨量的增加,部分氧化锆会有所磨损,直径会随之减小,当氧化锆的直径小于1mm时就会随着物料一起溢出,这样就会污染物料。 The grinding medium of the original wet grinding machine generally uses zirconia with a particle diameter of 1.5 to 3.0 mm. Due to the large particles, the grinding efficiency is relatively low. In order to improve the grinding efficiency, zirconia with a particle diameter of no more than 1.2 is generally used now. The hole diameter of the overflow hole on the baffle is 1mm. As the amount of grinding increases, part of the zirconia will be worn and the diameter will decrease accordingly. When the diameter of zirconia is less than 1mm, it will overflow with the material. This will contaminate the material.
实用新型内容 Utility model content
本实用新型所解决的技术问题在于提供一种高效湿法研磨设备,以解决上述背景技术中提出的问题。 The technical problem solved by the utility model is to provide a high-efficiency wet grinding equipment to solve the problems raised in the above-mentioned background technology.
本实用新型所解决的技术问题采用以下技术方案来实现:一种高效湿法研磨设备,包括:研磨腔、物料循环筒、气动隔膜泵、棒柱形搅拌轴、振动器、超声波发生器,所述研磨腔通过循环管道连接于物料循环筒,物料循环筒与研磨腔之间的循环管道下游上设有气动隔膜泵,气动隔膜泵一侧的循环管道上设有电磁流量计,研磨腔内部中央竖直设有棒柱形搅拌轴,棒柱形搅拌轴上部安装有挡板,挡板两侧设有溢料口,溢料口上设有不锈钢筛网,研磨腔底部安装有振动器,研磨腔内部填充有研磨介质,研磨腔两侧安装有超声波发生器。 The technical problems solved by the utility model are realized by the following technical solutions: a high-efficiency wet grinding equipment, including: a grinding chamber, a material circulation cylinder, a pneumatic diaphragm pump, a rod-cylindrical stirring shaft, a vibrator, and an ultrasonic generator. The grinding chamber is connected to the material circulation cylinder through a circulation pipeline. A pneumatic diaphragm pump is installed on the downstream of the circulation pipeline between the material circulation cylinder and the grinding chamber. An electromagnetic flowmeter is installed on the circulation pipeline on one side of the pneumatic diaphragm pump. The center of the grinding chamber There is a rod-cylindrical stirring shaft vertically, a baffle is installed on the upper part of the rod-cylindrical stirring shaft, overflow ports are provided on both sides of the baffle, a stainless steel screen is provided on the overflow port, and a vibrator is installed at the bottom of the grinding chamber. The interior is filled with grinding media, and ultrasonic generators are installed on both sides of the grinding chamber.
所述研磨腔两侧的超声波发生器对称设置。 The ultrasonic generators on both sides of the grinding chamber are arranged symmetrically.
所述棒柱形搅拌轴上设有若干搅拌侧枝。 The rod-shaped stirring shaft is provided with several stirring side branches.
与现有技术相比,本实用新型的有益效果是:本实用新型是在研磨机挡板上的溢料口上设置20目~30目的不锈钢筛网。当物料通过挡板上的溢料口后,还需再通过一层孔径更小的不锈钢筛网,进行二次过滤,防止研磨介质随物料一起溢出,这样既保证了湿磨机的研磨效率,又避免了物料被研磨介质污染;不锈钢筛网通过螺栓固定在挡板上,方便对其定期清理。 Compared with the prior art, the beneficial effect of the utility model is that: the utility model is provided with a 20-30 mesh stainless steel screen on the overflow port on the baffle plate of the grinder. After the material passes through the overflow port on the baffle, it needs to pass through a layer of stainless steel screen with smaller aperture for secondary filtration to prevent the grinding medium from overflowing with the material, which not only ensures the grinding efficiency of the wet mill, It also prevents the material from being polluted by the grinding medium; the stainless steel screen is fixed on the baffle by bolts, which is convenient for regular cleaning.
附图说明 Description of drawings
图1为本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.
具体实施方式 Detailed ways
为了使本实用新型的实现技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体图示,进一步阐述本实用新型。 In order to make the technical means, creative features, goals and effects of the present invention easy to understand, the present invention will be further elaborated below in conjunction with specific illustrations.
如图1所示,一种高效湿法研磨设备,包括:研磨腔1、物料循环筒6、气动隔膜泵7、棒柱形搅拌轴9、振动器10、超声波发生器12,所述研磨腔1通过循环管道连接于物料循环筒6,物料循环筒6与研磨腔1之间的循环管道下游上设有气动隔膜泵7,气动隔膜泵7一侧的循环管道上设有电磁流量计11,研磨腔内部中央竖直设有棒柱形搅拌轴9,棒柱形搅拌轴9上部安装有挡板2,挡板2两侧设有溢料口3,溢料口3上设有不锈钢筛网4,研磨腔1底部安装有振动器10,研磨腔1内部填充有研磨介质8,研磨腔1两侧安装有超声波发生器12。 As shown in Figure 1, a kind of high-efficiency wet grinding equipment includes: grinding chamber 1, material circulation cylinder 6, pneumatic diaphragm pump 7, rod-cylindrical stirring shaft 9, vibrator 10, ultrasonic generator 12, described grinding chamber 1 is connected to the material circulation cylinder 6 through a circulation pipeline, a pneumatic diaphragm pump 7 is installed on the downstream of the circulation pipeline between the material circulation cylinder 6 and the grinding chamber 1, and an electromagnetic flowmeter 11 is provided on the circulation pipeline on one side of the pneumatic diaphragm pump 7, The center of the grinding chamber is vertically equipped with a rod-shaped stirring shaft 9, and a baffle 2 is installed on the upper part of the rod-cylindrical stirring shaft 9, and overflow ports 3 are arranged on both sides of the baffle plate 2, and a stainless steel screen is arranged on the overflow port 3 4. A vibrator 10 is installed at the bottom of the grinding chamber 1 , the inside of the grinding chamber 1 is filled with grinding media 8 , and ultrasonic generators 12 are installed on both sides of the grinding chamber 1 .
所述研磨腔1两侧的超声波发生器12对称设置。 The ultrasonic generators 12 on both sides of the grinding chamber 1 are arranged symmetrically.
所述棒柱形搅拌轴9上设有若干搅拌侧枝。 Several stirring side branches are arranged on the rod-cylindrical stirring shaft 9 .
本实用新型的工作原理为:气动隔膜泵7将预混后的物料送入研磨腔1,经过棒柱形搅拌轴9搅拌研磨介质8,快速循环的物料通过搅动激烈的研磨介质8来达到粉碎的目的,研磨过的物料通过挡板2上的溢料口3向上溢出,经过循环管道又返回到物料循环筒6内,然后通过气动隔膜泵7再送回研磨腔1,进行多次循环研磨。研磨过程中,冷却夹套5通过循环自来水冷却,保证研磨腔1不至温度过高而损坏,循环时间视最终目标产品的粒度而定,产品粒度要求越高,循环时间越长。 The working principle of the utility model is: the pneumatic diaphragm pump 7 sends the premixed material into the grinding chamber 1, and the grinding medium 8 is stirred by the rod-cylindrical stirring shaft 9, and the rapidly circulating material is crushed by stirring the intense grinding medium 8 For the purpose, the ground material overflows upwards through the overflow port 3 on the baffle plate 2, returns to the material circulation cylinder 6 through the circulation pipe, and then is sent back to the grinding chamber 1 through the pneumatic diaphragm pump 7 for repeated grinding cycles. During the grinding process, the cooling jacket 5 is cooled by circulating tap water to ensure that the grinding chamber 1 will not be damaged due to excessive temperature. The cycle time depends on the particle size of the final target product. The higher the product particle size requirement, the longer the cycle time.
为了提高研磨效率,研磨介质8采用颗粒直径为的氧化锆,而挡板2上的溢料口3的孔径是1mm,随着研磨量的增加,部分氧化锆会有所磨损,直径会随之减小,当氧化锆的直径小于1mm时就会随着物料一起溢出,这样就会污染物料。 In order to improve the grinding efficiency, the grinding medium 8 adopts zirconia with a particle diameter of 1000 Å, and the hole diameter of the overflow port 3 on the baffle plate 2 is 1mm. As the amount of grinding increases, part of the zirconia will wear out, and the diameter will increase accordingly. When the diameter of zirconia is less than 1mm, it will overflow with the material, which will pollute the material.
本实用新型中当物料通过挡板2上的溢料口3后,还需再通过一层孔径更小的不锈钢筛网4,进行二次过滤,防止细小的氧化锆随物料一起溢出,这样既保证了湿磨机的研磨效率,又避免了物料被氧化锆污染。而且不锈钢筛网4加大了物料通过面积,并不会影响物料的通过速度。由于不锈钢筛网4是通过螺栓固定在挡板2上,方便对其定期清理。 In the utility model, after the material passes through the overflow port 3 on the baffle plate 2, it needs to pass through a stainless steel screen 4 with a smaller aperture for secondary filtration to prevent fine zirconia from overflowing with the material, so that both It ensures the grinding efficiency of the wet mill and prevents the material from being polluted by zirconia. Moreover, the stainless steel screen 4 increases the material passing area without affecting the passing speed of the material. Because the stainless steel screen mesh 4 is fixed on the baffle plate 2 by bolts, it is convenient to clean it regularly.
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型的要求保护范围由所附的权利要求书及其等效物界定。 The basic principles and main features of the present utility model and the advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The required protection scope of the utility model is defined by the appended claims and their equivalents.
Claims (1)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420065929.8U CN203711094U (en) | 2014-02-14 | 2014-02-14 | High-efficiency wet grinding equipment |
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| CN201420065929.8U CN203711094U (en) | 2014-02-14 | 2014-02-14 | High-efficiency wet grinding equipment |
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| CN203711094U true CN203711094U (en) | 2014-07-16 |
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| CN201420065929.8U Expired - Fee Related CN203711094U (en) | 2014-02-14 | 2014-02-14 | High-efficiency wet grinding equipment |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111085306A (en) * | 2019-12-31 | 2020-05-01 | 江阴鑫久机械制造有限公司 | Superfine wet grinding equipment |
| CN112742548A (en) * | 2020-12-15 | 2021-05-04 | 济南重工集团有限公司 | Composite ultrasonic vibration stirring ball milling equipment and use method thereof |
-
2014
- 2014-02-14 CN CN201420065929.8U patent/CN203711094U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111085306A (en) * | 2019-12-31 | 2020-05-01 | 江阴鑫久机械制造有限公司 | Superfine wet grinding equipment |
| CN112742548A (en) * | 2020-12-15 | 2021-05-04 | 济南重工集团有限公司 | Composite ultrasonic vibration stirring ball milling equipment and use method thereof |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140716 Termination date: 20150214 |
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| EXPY | Termination of patent right or utility model |