CN203708166U - Low-voltage motor control system - Google Patents
Low-voltage motor control system Download PDFInfo
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- CN203708166U CN203708166U CN201420049242.5U CN201420049242U CN203708166U CN 203708166 U CN203708166 U CN 203708166U CN 201420049242 U CN201420049242 U CN 201420049242U CN 203708166 U CN203708166 U CN 203708166U
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Abstract
Description
技术领域 technical field
本实用新型涉及低压配电领域,尤其是一种低压电动机控制系统。 The utility model relates to the field of low-voltage power distribution, in particular to a low-voltage motor control system.
背景技术 Background technique
电厂类项目380V低压电动机大多采用接触器控制,一般采用合、跳闸继电器把合闸回路和跳闸回路分开,电力回路见图1,电气控制回路图详见附图2;其控制回路工作原理: Most of the 380V low-voltage motors in power plant projects are controlled by contactors. Generally, closing and tripping relays are used to separate the closing circuit and tripping circuit. The power circuit is shown in Figure 1, and the electrical control circuit diagram is shown in Figure 2; the working principle of the control circuit:
a.启动:控制回路微型断路器DK则控制回路得电,若转换开关ZK切换至就地位置则ZK:3,ZK:4之间接通,因跳闸继电器TJ控制回路处于断开状态故此时合闸回路中TJ闭点保持不变,若按下合闸按钮HA则合闸继电器线圈得电则接触器控制回路中HJ开点闭合,接触器回路中TJ闭点维持闭点(因跳闸继电器TJ控制回路处于断开状态其所有接点状态保持不变),此时接触器线圈得电而动作,接触器控制回路中C开点闭合,故接触器合闸信号得到保持故接触器可保持合闸状态,正常运行时接触器上端的塑壳断路器及回路内主开关为合闸状态,接触器合闸后下端负荷得电而正常运行(若转换开关ZK切换至远方状态则ZK:1,ZK:2之间接通,DCS端发启动命令后程序与HA闭合后一样致接触器C最终合闸并通过自保持点保持合闸状态); a. Start: the control circuit miniature circuit breaker DK is energized. If the transfer switch ZK is switched to the local position, the connection between ZK: 3 and ZK: 4 will be connected. Because the control circuit of the tripping relay TJ is in the disconnected state, it will be closed at this time. The TJ closed point in the gate circuit remains unchanged. If the closing button HA is pressed, the closing relay coil is energized, and the HJ open point in the contactor control circuit is closed, and the TJ closed point in the contactor circuit remains closed (because the tripping relay TJ The control circuit is in the disconnected state and all the contact states remain unchanged), at this time the contactor coil is energized and moves, and the C open point in the contactor control circuit is closed, so the contactor closing signal is maintained and the contactor can be kept closed In normal operation, the molded case circuit breaker at the upper end of the contactor and the main switch in the circuit are in the closed state. After the contactor is closed, the load at the lower end is energized and operates normally (if the transfer switch ZK is switched to the remote state, then ZK: 1, ZK : 2 is connected, after the DCS terminal sends the start command, the program is the same as that after the HA is closed, so that the contactor C is finally closed and the closed state is maintained through the self-holding point);
b.停机:接a状态,若需要停止回路下端负荷的运行通过以下操作实现停机:若转换开关ZK切换至就地位置则ZK:3,ZK:4之间接通,按下跳闸按钮TA则跳闸继电器TJ线圈得电,接触器线圈控制回路中的TJ闭点动作变为开点断开了接触器线圈回路,接触器线圈失电而返回(跳闸),下端负荷因失电而停止运行(若转换开关ZK切换至远方状态则ZK:1,ZK:2之间接通,DCS端发启动命令后程序与TA闭合后一样致接触器C跳闸,下端负荷停止运行)。 b. Shutdown: connect to state a, if it is necessary to stop the operation of the load at the lower end of the circuit, the shutdown can be realized by the following operations: If the transfer switch ZK is switched to the local position, then ZK:3 and ZK:4 are connected, and the trip button TA is pressed. The TJ coil of the relay is energized, and the TJ closed point action in the control circuit of the contactor coil becomes an open point to disconnect the contactor coil circuit, the contactor coil loses power and returns (tripping), and the lower end load stops due to power loss (if When the transfer switch ZK is switched to the remote state, ZK: 1 and ZK: 2 are connected. After the DCS end sends a start command, the program is the same as after TA is closed, and the contactor C trips, and the lower end load stops running).
如上所述,此类方案的控制回路所含元件较多,二次线路较为复杂,而且电动机回路一般安装为抽屉式。由于各种抽屉柜(包含MNSG柜、GCS、GCK及新型通用柜)柜型中抽屉内塑壳断路器、一次进、出线端子位置相对固定,这样,抽屉内剩余空间非常有限,若抽屉内二次元件配置太多,合、分闸继电器等选型稍有不当都会造成由于抽屉内元件安装不下,或所有元件勉强安装在抽屉内但导致设备正常运行时难以正常散热,这样对元器件的寿命和使用安全性都是非常大的考验,也为日后故障埋下不小的隐患。那么,在抽屉空间十分有限的情况下如何简化配置而实现同样的控制要求是许多设计人员共同关心的问题。 As mentioned above, the control circuit of this type of scheme contains more components, the secondary circuit is more complicated, and the motor circuit is generally installed in a drawer type. Due to the relatively fixed positions of the molded case circuit breakers in the drawers of various drawer cabinets (including MNSG cabinets, GCS, GCK and new general-purpose cabinets), the primary input and output terminals are relatively fixed, so the remaining space in the drawer is very limited. There are too many configurations of sub-components, and a slight improper selection of closing and opening relays will cause the components in the drawer to be installed, or all components are barely installed in the drawer, but it is difficult to dissipate heat during normal operation of the equipment, which will affect the life of the components. And the safety of use is a very big test, and it also lays a lot of hidden dangers for future failures. Then, how to simplify the configuration and achieve the same control requirements under the condition of very limited drawer space is a common concern of many designers.
实用新型内容 Utility model content
为解决上述技术问题,本实用新型的目的是提供一种简化电路结构的低压电动机控制系统。 In order to solve the above technical problems, the purpose of this utility model is to provide a low-voltage motor control system with simplified circuit structure.
本实用新型采用的技术方案是: The technical scheme that the utility model adopts is:
一种低压电动机控制系统,其特征在于: A low-voltage motor control system, characterized in that:
包括一电力回路和一ZKK控制回路; Including a power loop and a ZKK control loop;
所述电力回路由从三相交流电源A、B、C相线依次连接的塑壳断路器、一次插件、电动机负荷构成; The power circuit is composed of a molded case circuit breaker, a primary plug-in unit, and a motor load sequentially connected from the A, B, and C phase lines of the three-phase AC power supply;
所述ZKK控制回路包括一由直流电源供电的ZKK电动操作机构、以及与ZKK电动操作机构连接的至少一组合闸回路和分闸回路,所述ZKK电动操作机构用于控制塑壳断路器的合闸与分闸。 The ZKK control circuit includes a ZKK electric operating mechanism powered by a DC power supply, and at least one combination circuit and opening circuit connected to the ZKK electric operating mechanism. The ZKK electric operating mechanism is used to control the closing and opening of the molded case circuit breaker. Gates and openings.
所述合闸回路和分闸回路具有两组,一组为就地控制的合闸回路和分闸回路,另一组是远方控制的合闸回路和分闸回路。 The closing circuit and the opening circuit have two groups, one group is the closing circuit and the opening circuit controlled locally, and the other group is the closing circuit and the opening circuit controlled remotely.
所述就地控制的合闸回路由串接在ZKK电动操作机构两端的转换开关、合闸按钮、行程开关、中间继电器常闭触点构成;所述就地控制的分闸回路由串接在ZKK电动操作机构两端的转换开关、分闸按钮、中间继电器常开触点构成;所述远方控制的合闸回路由串接在ZKK电动操作机构两端的转换开关、DCS合闸开关、行程开关、中间继电器常闭触点构成;所述远方控制的分闸回路由串接在ZKK电动操作机构两端的转换开关、DCS分闸开关、中间继电器常开触点构成;所述中间继电器的线圈以及塑壳断路器的辅助常开触点串联在所述直流电源的正负输出端。 The closing circuit of the local control is composed of a transfer switch connected in series at both ends of the ZKK electric operating mechanism, a closing button, a travel switch, and a normally closed contact of an intermediate relay; the opening circuit of the local control is composed of a switch connected in series The transfer switch at both ends of the ZKK electric operating mechanism, the opening button, and the normally open contact of the intermediate relay; the closing circuit of the remote control is composed of a transfer switch connected in series at both ends of the ZKK electric operating mechanism, a DCS closing switch, a travel switch, The normally closed contact of the intermediate relay is composed of; the opening circuit of the remote control is composed of a transfer switch connected in series at both ends of the ZKK electric operating mechanism, a DCS opening switch, and a normally open contact of the intermediate relay; the coil of the intermediate relay and the plastic The auxiliary normally open contacts of the case circuit breaker are connected in series with the positive and negative output terminals of the DC power supply.
所述分闸回路并联有一非工作位置跳闸开关。 A non-working position trip switch is connected in parallel with the break-off circuit.
所述中间继电器的线圈与塑壳断路器的辅助常开触点构成的串路并联有红灯指示电路和绿灯指示电路,其中,红灯指示电路由红灯和中间继电器的辅助常开触点串联而成,绿灯指示电路由绿灯和中间继电器的辅助常闭触点串联而成。 The coil of the intermediate relay and the auxiliary normally open contact of the molded case circuit breaker are connected in series in parallel with a red light indicating circuit and a green light indicating circuit, wherein the red light indicating circuit consists of a red light and an auxiliary normally open contact of the intermediate relay It is formed in series, and the green light indicating circuit is formed by series connection of the green light and the auxiliary normally closed contact of the intermediate relay.
所述直流电源的正负输出端设置有控制开关。 The positive and negative output terminals of the DC power supply are provided with control switches.
本实用新型的有益效果: The beneficial effects of the utility model:
本实用新型低压电动机控制系统取消了原回路内配置的接触器,为回路中主开关即塑壳断路器配置电动操作机构;此种方案可简化控制回路,原方案(见附图1)中合闸继电器HJ、分闸继电器TJ及接触器C均取消,塑壳断路器配置电动操作机构方案在空间要求上比原有接触器方案要求的空间小得多;塑壳带电动操作机构的方案不仅满足原有控制要求又简化了二次配置,抽屉内空间更大,更利于设备运行时的正常散热,利于设备的长期安全运行。 The low-voltage motor control system of the utility model cancels the contactor configured in the original circuit, and configures the electric operating mechanism for the main switch in the circuit, that is, the molded case circuit breaker; The gate relay HJ, opening relay TJ and contactor C are all cancelled, and the space requirement of the molded case circuit breaker with electric operating mechanism is much smaller than that required by the original contactor scheme; the scheme of molded case circuit breaker with electric operating mechanism not only It meets the original control requirements and simplifies the secondary configuration. The space in the drawer is larger, which is more conducive to the normal heat dissipation of the equipment during operation, and is conducive to the long-term safe operation of the equipment.
附图说明 Description of drawings
下面结合附图对本实用新型的具体实施方式做进一步的说明。 Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is described further.
图1是传统低压电动机控制系统的电力回路示意图; Figure 1 is a schematic diagram of the power circuit of a traditional low-voltage motor control system;
图2是传统低压电动机控制系统的控制回路示意图; Fig. 2 is a schematic diagram of a control loop of a traditional low-voltage motor control system;
图3是本实用新型低压电动机控制系统的电力回路示意图; Fig. 3 is a schematic diagram of the power circuit of the utility model low-voltage motor control system;
图4是本实用新型低压电动机控制系统的控制回路示意图。 Fig. 4 is a schematic diagram of the control circuit of the low-voltage motor control system of the present invention.
具体实施方式 Detailed ways
参考图3、图4所示,为本实用新型的一种低压电动机控制系统,包括一电力回路和一ZKK控制回路; Referring to Fig. 3 and shown in Fig. 4, it is a kind of low-voltage motor control system of the present utility model, including a power circuit and a ZKK control circuit;
其中,所述电力回路由从三相交流电源A、B、C相线依次连接的塑壳断路器ZKK、一次插件100、电动机负荷D构成,见图3; Wherein, the power circuit is composed of a molded case circuit breaker ZKK, a primary plug-in 100, and a motor load D sequentially connected from the three-phase AC power supply A, B, and C phase lines, as shown in Figure 3;
如图4所示,所述ZKK控制回路包括一由直流电源+KM2、-KM2供电的ZKK电动操作机构M、以及与ZKK电动操作机构M连接的至少一组合闸回路和分闸回路,所述ZKK电动操作机构M用于控制塑壳断路器ZKK的合闸与分闸,所述直流电源的正负输出端+KM2、-KM2设置有控制开关DK,在本示例中控制开关DK为微型断路器。 As shown in Figure 4, the ZKK control circuit includes a ZKK electric operating mechanism M powered by DC power supply +KM2, -KM2, and at least one combination and opening circuit connected to the ZKK electric operating mechanism M. The ZKK electric operating mechanism M is used to control the closing and opening of the molded case circuit breaker ZKK. The positive and negative output terminals +KM2 and -KM2 of the DC power supply are provided with a control switch DK. In this example, the control switch DK is a miniature circuit breaker device.
所述合闸回路和分闸回路具有两组,一组为就地控制的合闸回路和分闸回路,另一组是远方控制的合闸回路和分闸回路。 The closing circuit and the opening circuit have two groups, one group is the closing circuit and the opening circuit controlled locally, and the other group is the closing circuit and the opening circuit controlled remotely.
所述就地控制的合闸回路由串接在ZKK电动操作机构M两端S1、S2的转换开关ZK、合闸按钮HA、行程开关YW、中间继电器ZJ常闭触点构成;所述就地控制的分闸回路由串接在ZKK电动操作机构M两端S1、S4的转换开关ZK、分闸按钮TA、中间继电器ZJ常开触点构成; The closing circuit of the local control is composed of the transfer switch ZK connected in series at both ends S1 and S2 of the ZKK electric operating mechanism M, the closing button HA, the travel switch YW, and the normally closed contact of the intermediate relay ZJ; The controlled opening circuit is composed of transfer switch ZK, opening button TA, and intermediate relay ZJ normally open contacts connected in series at both ends S1 and S4 of the ZKK electric operating mechanism M;
所述远方控制的合闸回路由串接在ZKK电动操作机构M两端S1、S2的转换开关ZK、DCS合闸开关、行程开关YW、中间继电器ZJ常闭触点构成;所述远方控制的分闸回路由串接在ZKK电动操作机构M两端S1、S4的转换开关ZK、DCS分闸开关、中间继电器ZJ常开触点构成; The closing circuit of the remote control is composed of the transfer switch ZK connected in series at both ends S1 and S2 of the ZKK electric operating mechanism M, the DCS closing switch, the travel switch YW, and the normally closed contact of the intermediate relay ZJ; the remote control The opening circuit is composed of transfer switch ZK, DCS opening switch, and intermediate relay ZJ normally open contact connected in series at both ends S1 and S4 of the ZKK electric operating mechanism M;
所述中间继电器ZJ的线圈以及塑壳断路器ZKK的辅助常开触点OF/ZKK串联在所述直流电源的正负输出端。 The coil of the intermediate relay ZJ and the auxiliary normally open contact OF/ZKK of the molded case circuit breaker ZKK are connected in series at the positive and negative output terminals of the DC power supply.
上述分闸回路并联有一非工作位置跳闸开关SW, 用于紧急情况实施跳闸命令或者上端供电回路联跳本回路。 The above opening circuit is connected in parallel with a non-working position trip switch SW, which is used to implement a trip command in an emergency or to trip the circuit in conjunction with the upper power supply circuit.
所述中间继电器的线圈与塑壳断路器ZKK的辅助常开触点OF/ZKK构成的串路并联有红灯指示电路和绿灯指示电路,其中,红灯指示电路由红灯HD和中间继电器ZJ的辅助常开触点串联而成,绿灯指示电路由绿灯LD和中间继电器ZJ的辅助常闭触点串联而成。 The coil of the intermediate relay and the auxiliary normally open contact OF/ZKK of the molded case circuit breaker ZKK are connected in series in parallel with a red light indicating circuit and a green light indicating circuit, wherein the red light indicating circuit consists of a red light HD and an intermediate relay ZJ The auxiliary normally open contacts of the green light are connected in series, and the green light indicator circuit is formed by the green light LD and the auxiliary normally closed contacts of the intermediate relay ZJ connected in series.
其工作原理为: Its working principle is:
a.启动:抽屉处于工作位置时抽屉行程开关YW闭合,继电器ZJ线圈回路未接通故ZJ接点保持不变即ZKK合闸回路中ZJ保持闭点状态,控制回路微型断路器DK则控制回路得电,ZKK操作电源取得后处于准备合闸状态,此时若转换开关ZK切换至就地位置则ZK:3,ZK:4之间接通,按下合闸按钮HA则ZKK合闸回路得电而合闸,因塑壳断路器电动操作机构为机械自保持式故合闸后即便HA复位断开ZKK也能自保持合闸;塑壳断路器合闸后下端负荷得电而正常运行(若转换开关ZK切换至远方状态则ZK:1,ZK:2之间接通,DCS端发启动命令后程序与HA闭合后一样致塑壳断路器合闸并机械自保持合闸状态); a. Start: When the drawer is in the working position, the drawer travel switch YW is closed, and the relay ZJ coil circuit is not connected, so the ZJ contact remains unchanged, that is, ZJ in the ZKK closing circuit remains closed, and the control circuit miniature circuit breaker DK controls the circuit. Electricity, ZKK operating power supply is ready to close, at this time, if the transfer switch ZK is switched to the local position, ZK: 3, ZK: 4 will be connected, press the closing button HA, the ZKK closing circuit will be energized and Closing, because the electric operating mechanism of the molded case circuit breaker is a mechanical self-holding type, after closing, even if HA is reset and disconnected, ZKK can also be self-maintaining. When the switch ZK is switched to the remote state, ZK: 1 and ZK: 2 are connected. After the DCS terminal sends the start command, the program is the same as that after the HA is closed, so that the molded case circuit breaker is closed and the mechanical self-maintains the closed state);
b.停机:接a状态,ZKK合闸后其辅助点OF即图中OF/ZKK动作成为闭点后中间继电器ZJ线圈得电后ZJ辅助接点动作,ZKK跳闸回路中ZJ开点闭合,若转换开关ZK切换至就地位置则ZK:3,ZK:4之间接通,按下跳闸按钮TA则ZKK跳闸回路得电至ZKK跳闸,下端负荷因失电而停止运行(若转换开关ZK切换至远方状态则ZK:1,ZK:2之间接通,DCS端发启动命令后程序与TA闭合后一样致塑壳断路器ZKK跳闸,下端负荷停止运行)。 b. Shutdown: connected to state a, after ZKK is closed, its auxiliary point OF is that the action of OF/ZKK in the figure becomes a closed point, after the intermediate relay ZJ coil is energized, the ZJ auxiliary contact acts, and the ZJ open point in the ZKK trip circuit is closed. When the switch ZK is switched to the local position, ZK: 3 and ZK: 4 are connected, and the trip button TA is pressed, the ZKK trip circuit is energized until ZKK trips, and the lower end load stops due to power loss (if the transfer switch ZK is switched to the remote In the state, ZK: 1 and ZK: 2 are connected, and after the DCS terminal sends a start command, the program is the same as that after TA is closed, causing the molded case circuit breaker ZKK to trip, and the lower end load to stop running).
本实用新型低压电动机控制系统取消了原回路内配置的接触器,为回路中主开关即塑壳断路器配置电动操作机构;此种方案可简化控制回路,原方案(见附图1)中合闸继电器HJ、分闸继电器TJ及接触器C均取消,塑壳断路器配置电动操作机构方案在空间要求上比原有接触器方案要求的空间小得多;塑壳带电动操作机构的方案不仅满足原有控制要求又简化了二次配置,抽屉内空间更大,更利于设备运行时的正常散热,利于设备的长期安全运行。此方案在抽屉改造或抽屉可分配空间有限且必须远控合分闸,使用在不用频繁起停回路中不失为良好的解决方案。 The low-voltage motor control system of the utility model cancels the contactor configured in the original circuit, and configures the electric operating mechanism for the main switch in the circuit, that is, the molded case circuit breaker; The gate relay HJ, the opening relay TJ and the contactor C are cancelled. The space requirement of the molded case circuit breaker with electric operating mechanism is much smaller than that of the original contactor scheme; the molded case circuit breaker with electric operating mechanism is not only It meets the original control requirements and simplifies the secondary configuration. The space in the drawer is larger, which is more conducive to the normal heat dissipation of the equipment during operation, and is conducive to the long-term safe operation of the equipment. This solution is a good solution for drawer renovation or drawer with limited space and must be closed and opened by remote control.
以上所述仅为本实用新型的优先实施方式,本实用新型并不限定于上述实施方式,只要以基本相同手段实现本实用新型目的的技术方案都属于本实用新型的保护范围之内。 The above is only the preferred implementation of the utility model, the utility model is not limited to the above implementation, as long as the technical solutions to achieve the purpose of the utility model by basically the same means are within the scope of protection of the utility model.
Claims (6)
Priority Applications (1)
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CN201420049242.5U CN203708166U (en) | 2014-01-24 | 2014-01-24 | Low-voltage motor control system |
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CN201420049242.5U CN203708166U (en) | 2014-01-24 | 2014-01-24 | Low-voltage motor control system |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103746632A (en) * | 2014-01-24 | 2014-04-23 | 中山市明阳电器有限公司 | Low-voltage motor control system |
CN106411055A (en) * | 2016-11-29 | 2017-02-15 | 徐东旭 | Motor switch formed by small DC relay and light touch key |
-
2014
- 2014-01-24 CN CN201420049242.5U patent/CN203708166U/en not_active Expired - Lifetime
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103746632A (en) * | 2014-01-24 | 2014-04-23 | 中山市明阳电器有限公司 | Low-voltage motor control system |
CN103746632B (en) * | 2014-01-24 | 2016-02-24 | 中山市明阳电器有限公司 | A kind of low-voltage motor control system |
CN106411055A (en) * | 2016-11-29 | 2017-02-15 | 徐东旭 | Motor switch formed by small DC relay and light touch key |
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