Summary of the invention
The utility model is for the above-mentioned technical matters existing in prior art, a kind of retainer automatic detection device is provided, realize full-automatic online detection of retainer, realize the automatic sorting of certified products and substandard products simultaneously, thereby improve verification and measurement ratio and the qualification rate of retainer.For this reason, the utility model adopts following technical scheme:
A kind of retainer automatic detection device, comprise frame, it is characterized in that: in described frame, be provided with material loading track, be used for fixed retainer so that the detent mechanism detecting, testing agency, blanking track, a measuring sonde, this measuring sonde can be under external force in the time of the measuring position of setting, do axially and radial displacement with respect to retainer, be provided with a probe at the free end of measuring sonde, also comprise and drive described detent mechanism, the propulsion system of testing agency and measuring sonde action, described material loading track has downward-sloping material loading base plate and two side plates perpendicular to material loading base plate, described detent mechanism is arranged at the end of material loading track, comprise for the outside fix mechanism at the measuring position fixed retainer lateral surface of setting and measuring sonde be positioned to the center positioning mechanism on retainer central axis in the measuring position of setting, described testing agency is optical grating ruler measurement element, comprise the first grating scale of measuring retainer height and the second grating scale of measuring retainer thickness.
Further, described optical grating ruler measurement element comprises the grating reading head being fixedly installed in frame and can under propulsion system effect, make with respect to grating reading head the grating scale moving horizontally, described the first grating scale is positioned at a side of charging track, arrange vertical with charging track, described the second grating scale is positioned at the opposite side of charging track, be arranged in parallel with charging track.
Further, be provided with the first slide block on the propulsion system of described the first grating scale, the first slide block is slidably connected on the slide rail of frame, and the grating scale of the first grating scale is arranged on the first slide block.
As preferably, be connected with at the end of described the first slide block the measurement plate that pair of parallel arranges, this is vertical with the end face of retainer to measuring plate.
Further, be provided with the second slide block on the propulsion system of described the second grating scale, the second slide block is slidably connected on the slide rail of frame, and the grating scale of the second grating scale is arranged on the second slide block.
Further, described outside fix mechanism comprises and is positioned at material loading track export place, can under dynamic action, have stretched and against first baffle plate of living retainer spherical outside surface one side, and is positioned at material loading track top, can under dynamic action, rotate and against the second baffle of retainer spherical outside surface opposite side firmly.
Further, described center positioning mechanism comprises: centralized positioning plate and second slide block that can under propulsion system effect, move, thus centralized positioning plate can engage with the second slide block the movement of restriction the second grating scale propulsion system.
Further, described blanking track and the setting of material loading track are point-blank, there are downward-sloping blanking base plate and two side plates perpendicular to blanking base plate, on described blanking base plate, be provided with and can under propulsion system effect, overturn or flexible cutting plate, this cutting plate forms a part for blanking base plate.
Further, described propulsion system are cylinder, comprise the first baffle plate cylinder and the second baffle cylinder that drive first and second baffle plate action, the positioning cylinder that drives described centralized positioning plate to move, the height that drives described first and second grating ruler reading head to move is measured cylinder and thickness measure cylinder, the probe that drives described measuring sonde to stretch into and exit retainer stretches into cylinder and drives the sub-material cylinder of described cutting plate action, described measuring sonde stretches into cylinder with probe and does as a wholely can under the effect of detect thickness cylinder, do radial motion with respect to retainer.
Further, described second baffle is the L shaped plate being articulated on second baffle cylinder, and it can upwards draw in and open downwards in cylinder course of action, while opening downwards, against a side of living retainer spherical outside surface.
Therefore, the utility model has been realized the on-line Full detection of retainer, has improved efficiency and recall ratio that retainer detects, thereby has improved the qualification rate of product; Meanwhile, the utility model has also been realized the automatic sorting of retainer certified products and substandard products, has reduced hand labor cost, has improved production efficiency, has good market outlook.
Embodiment
Below in conjunction with Fig. 1-8 and embodiment, the utility model is described further, part same as the prior art in the utility model is with reference to prior art.
As shown in Figure 1, mentioned retainer 100 in the utility model, refers to that the inside and outside surface forming after turning is the hardware that sphere, two ends are plane.
As shown in Fig. 2-8, retainer automatic detection device of the present utility model, comprise frame 1, in frame 1, be provided with material loading track 2, for fixed retainer so that detect detent mechanism, testing agency, blanking track 6, a measuring sonde 5, this measuring sonde 5 can be under external force in the time of the measuring position of setting, do axially and radial displacement with respect to retainer, be provided with a probe 5a at the free end of measuring sonde 5, also comprise the propulsion system that drive described detent mechanism, testing agency and measuring sonde action.
Material loading track 2 has downward-sloping material loading base plate 2a and two side plate 2b perpendicular to material loading base plate, detent mechanism is arranged at the end of material loading track 2, comprise for the outside fix mechanism at measuring position fixed retainer 100 lateral surfaces of setting and in the measuring position of setting, measuring sonde 5 be positioned to the center positioning mechanism on retainer central axis, described testing agency is optical grating ruler measurement element, comprises the first grating scale 41 of measuring retainer height and the second grating scale 42 of measuring retainer thickness.
The utility model is on-line measuring device, and retainer 100 is entered by charging track 2, and near the end of charging track 2, retainer 100 is positioned, and is detected by testing agency; That is: near the end of charging track 2, retainer 100 position that is positioned and detects defined the measuring position of a setting at this.
Optical grating ruler measurement element comprises the grating reading head being fixedly installed in frame and can under propulsion system effect, make with respect to grating reading head the grating scale moving horizontally, described the first grating scale 41 is positioned at a side of charging track, setting vertical with charging track 2, described the second grating scale 42 is positioned at the opposite side of charging track, be arranged in parallel with charging track 2.
In the present embodiment, propulsion system all adopt cylinder.
Outside fix mechanism comprises and is positioned at material loading track 2 exits, can under dynamic action, have stretched and against living the first baffle plate 31 of retainer spherical outside surface one side, and be positioned at material loading track top, can under dynamic action, rotate and against the second baffle 32 of retainer spherical outside surface opposite side firmly, the first baffle plate 31 is driven by the first baffle plate cylinder 71, in testing process, the first baffle plate cylinder 71 moves, the first baffle plate 31 indentations, retainer 100 is rolled in blanking track 6; The first baffle plate cylinder 71 resets, and the first baffle plate 31 stretches out, and the retainer 100 in material loading track is blocked; Second baffle 32 is driven by second baffle cylinder 72, second baffle 32 is a L shaped plate, be articulated on second baffle cylinder 72, in testing process, second baffle cylinder 72 moves, second baffle 32 is rotated down to be opened, and against a side of living retainer 100 spherical outside surfaces, two baffle plates are fixed retainer in tandem; As Figure 4-Figure 6.
The active unit (being grating scale) of the first grating scale 41 drives by highly measuring cylinder 74, highly measure on the cylinder rod of cylinder 74 and connect the first slide block 74a, the first slide block 74a is slidably connected on the slide rail of frame 1, and the grating scale of the first grating scale is arranged on this first slide block 74a.Be connected with at the end of the first slide block 74a the measurement plate 74b that pair of parallel arranges, this is vertical with the end face of retainer to measuring plate 74b.
The active unit (being grating scale) of the second grating scale 42 is driven by thickness measure cylinder 75, on the cylinder rod of thickness measure cylinder 75, connect the second slide block 75a, the second slide block 75a is slidably connected on the slide rail of frame 1, and the grating scale of the second grating scale is arranged on this second slide block 75a.
Described center positioning mechanism comprises: the centralized positioning plate 33 being driven by positioning cylinder 73, and, be arranged at the second slide block 75a on thickness measure cylinder 75, on centralized positioning plate 33, be provided with boss, on the second slide block 75a, be provided with accordingly boss, in testing process, positioning cylinder 73 moves, centralized positioning plate 33 declines, and the boss on it engages with the projection on the second slide block 75a, and the second slide block 75a is positioned.
Measuring sonde 5 stretches into cylinder 76 by probe and drives, and in testing process, probe stretches into cylinder 76 and moves, and measuring sonde 5 is done axially-movable with respect to retainer 100, stretches into retainer inside; Meanwhile, measuring sonde 5 and probe stretch into cylinder 76 do as a whole, together with the second slide block 75a, be slidably connected with the slide rail of frame 1 on, driven by thickness measure cylinder 75, do radial motion with respect to retainer 100
Blanking track 6 arranges point-blank with material loading track 2, there are downward-sloping blanking base plate 6a and two side plate 6b perpendicular to blanking base plate, on blanking base plate 6b, be provided with cutting plate 6c, cutting plate 6c can stretch under the effect of sub-material cylinder 77, and this cutting plate 6c forms a part of blanking base plate 6a.In sub-material process after detection completes, sub-material cylinder 77 moves, cutting plate 6c indentation, and underproof retainer is divided in substandard product frame.
Frame 1 has base plate and the both sides side plate vertical with base plate, and base plate and side plate are for the fixed cell of fixing each cylinder and grating scale.
The course of work of the present utility model and principle are as follows:
Retainer 100 is entered by charging track 2, and near the end of charging track 2, retainer 100 is positioned, and is detected by testing agency; Subsequently, enter blanking track, in the process of blanking orbit transports, certified products and substandard products are carried out to go-no-go, certified products are from the output of blanking track, and substandard products are sorted away in the switching process of cutting plate.Concrete process is as follows:
As shown in Figure 1, the surfaces externally and internally forming after turning is the retainer that sphere, two ends are plane.Therefore, in the time that retainer 100 is placed on the downward-sloping material loading base plate 2a of charging track 2, can on material loading base plate 2a, roll because of deadweight, a transverse plane of retainer 100 sticks a side plate 2b of material track, while being rolled to the detection position of setting, being blocked it by the first baffle plate 31 continues to roll, second baffle cylinder 72 moves, second baffle 32 is rotated down to be opened, against and compress the opposite side of retainer 100 outside surfaces, the first baffle plate 31 one in front and one in back compresses retainer with second baffle 32, and material loading base plate 2a has also played the positioning action while measurement.An end face of retainer 100 touch a side plate 2b of material loading track, and another end face of retainer 100 is also plane.When measurement, highly measuring cylinder 74 moves, the measurement plate 74b that promotion is fixed on the first slide block 74a moves, measuring plate 74b is two parallel plates, vertical with retainer 100 end faces, also simultaneously in succession on the first slide block 74a grating scale of the first grating scale, highly measuring under the promotion of cylinder 74, measure the end face that plate 74b firmly pushes down retainer 100, other each end face of retainer 100 pastes a firm material loading track side plate 2b in the inner part, as shown in Figure 3, this model machine has been measured the height of retainer.Material loading track this side plate 2b is in the inner part provided with square opening, so that measuring sonde 5 activities in retainer wall thickness measuring process subsequently.
Subsequently, automatic detection device is measured the wall thickness of retainer 100, detailed process and principle are as follows: the outside surface of retainer 100 is blocked and fixes by each baffle plate (the first baffle plate 31, second baffle 32, measurement plate 74b and plane of orientation), has just known wall thickness as long as measure the inside surface of retainer 100.Therefore, designed a measuring sonde 5 inside surface of retainer is measured, measuring sonde 5 can stretch under the effect of cylinder 76 at probe, does axially and radial motion with respect to retainer 100, can stretch into and exit and hold frame inside, and can in retainer, radially move.In measuring process, first, thickness measure cylinder 75 moves, the second slide block 75a slides (near retainer direction), drives measuring sonde 5 and probe to stretch into cylinder 76 and is moved to together near retainer central axis position, and positioning cylinder 73 moves, centralized positioning plate 33 is declined, thickness measure cylinder 75 resets, and the second slide block 75a slides (away from retainer direction), is blocked and be positioned at the central axis position of retainer by centralized positioning plate 33; Now, probe stretches into cylinder 76 and moves, drive measuring sonde 5 to stretch into retainer 100 centers, thickness measure cylinder 75 moves, the second slide block 75a slides (near retainer direction), drive measuring sonde 5 and probe to stretch into cylinder 76 and do radial motion in the inside of retainer 100 with respect to retainer together, in the time that probe 5a touches retainer 100 inside surface, stop.Because the grating scale of the second grating scale 42 is connected in this second slide block 75a above, so just measure the thickness of retainer 100.
Subsequently, each cylinder resets successively, and the first baffle plate cylinder 71 moves, and the first baffle plate 31 is retracted, and retainer 100 rolls forward, enters blanking track 6.The first baffle plate cylinder 71 resets, and the first baffle plate 31 stretches out, ready for entering next detection operation.Blanking track 6 has downward-sloping blanking base plate 6a, on blanking base plate 6a, is provided with cutting plate 6c, and this cutting plate 6c forms a part of blanking base plate 6a; When after detecting, the result of data analysis is substandard product, cutting plate 6c retracts under the effect of sub-material cylinder 77, and retainer 100 is rolled to substandard product and collects in frame; When after detecting, the result of data analysis is specification product, retainer 100 is rolled to specification product along blanking track 6 and collects in frame; Thereby realize the whole process that go-on-go certified products automatically detected.
The reference data of the utility model optical grating ruler measurement measures by the standard to retainer, and benchmark is provided and stored in storer, when measurement, by the data that record and reference data are compared, draw the qualified and underproof judged result of detected workpiece.This is prior art, does not describe in detail at this.Accurate for guarantee to detect numerical value at every turn, what the utility model adopted is relative reading, adopts numerical value that is: at every turn, be read zero point relative coordinate with the difference of workpiece relative coordinate, can avoid so the cheap deviation of grating scale, improve the degree of accuracy of detection.
Certainly, the utility model also has other embodiments, and listed is above only preferred embodiment of the present utility model, is not used for limiting practical range of the present utility model, all equivalences of doing according to the content of the application's the scope of the claims change and modify, and all should be technology category of the present utility model.