CN203697890U - Car body chassis for transformer substation polling robot - Google Patents

Car body chassis for transformer substation polling robot Download PDF

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Publication number
CN203697890U
CN203697890U CN201420025979.3U CN201420025979U CN203697890U CN 203697890 U CN203697890 U CN 203697890U CN 201420025979 U CN201420025979 U CN 201420025979U CN 203697890 U CN203697890 U CN 203697890U
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swing arm
suspension
robot
wheel
car body
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刘睿
聂鸿宇
薛志航
陈少卿
濮峻嵩
骆德渊
代小林
刘述亮
王凯
陈易
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Electric Power Research Institute of State Grid Sichuan Electric Power Co Ltd
Maintenance Co of State Grid Sichuan Electric Power Co Ltd
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Electric Power Research Institute of State Grid Sichuan Electric Power Co Ltd
Maintenance Co of State Grid Sichuan Electric Power Co Ltd
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Abstract

本实用新型的变电站巡检机器人车体底盘包括前轮和后轮,前轮是随动轮,后轮是与驱动电机连接的驱动轮;还包括车架和悬挂减震单元,悬挂减震单元包括一端固定连接到车架的倒V型两榀结构的悬挂梁、减震弹簧和摆臂;悬挂梁的另一端与摆臂的一端铰接使摆臂具有竖直平面内的旋转自由度,摆臂的另一端和悬臂梁的顶端之间连接有减震弹簧,摆臂上安装后轮和驱动电机。有益效果在于采用悬挂支撑,能缓冲吸振,减少机器人机械松动及零件疲劳,延长机器人的维修周期。避免机器人上云台震动过大过剧烈,保证捕获的视频稳定清晰。同时车架采用梁架和前轮安装板的多层结构,在保证前轮安装高度的同时有效降低了车体体盘重心,提高了车体运行过程中的稳定性。

The substation inspection robot car body chassis of the utility model includes a front wheel and a rear wheel, the front wheel is a follower wheel, and the rear wheel is a driving wheel connected with a driving motor; it also includes a vehicle frame and a suspension damping unit, and the suspension damping unit includes One end is fixedly connected to the suspension beam, damping spring and swing arm of the inverted V-shaped structure of the frame; the other end of the suspension beam is hinged to one end of the swing arm so that the swing arm has a degree of freedom of rotation in the vertical plane, and the swing arm A damping spring is connected between the other end of the swing arm and the top of the cantilever beam, and a rear wheel and a drive motor are installed on the swing arm. The beneficial effect is that the suspension support is adopted, which can buffer and absorb vibrations, reduce mechanical looseness of the robot and fatigue of parts, and prolong the maintenance period of the robot. Avoid excessive vibration on the gimbal on the robot to ensure that the captured video is stable and clear. At the same time, the frame adopts a multi-layer structure of beam frame and front wheel mounting plate, which effectively lowers the center of gravity of the car body while ensuring the installation height of the front wheels, and improves the stability of the car body during operation.

Description

一种变电站巡检机器人车体底盘A Substation Inspection Robot Car Body Chassis

技术领域technical field

本实用新型涉及机器人工程技术领域,涉及变电站户外巡检领域的机器人工程技术,特别涉及一种变电站巡检机器人车体底盘。The utility model relates to the technical field of robot engineering, relates to the robot engineering technology in the field of outdoor inspection of substations, in particular to a vehicle body chassis of a substation inspection robot.

背景技术Background technique

变电站是电力供电与传输系统的枢纽,其安全与稳定运行关系到国民生产与生活能否正常运行。变电站设备巡检是有效保证变电站设备安全运行、提高供电可靠性的一项基础工作,主要分为例行巡检和特殊巡检。例行巡检每天至少2次;特殊巡检一般在高温天气、大负荷运行、新投入设备运行前以及大风、雾天、冰雪、冰雹、雷雨后进行。此外,检修人员还通过手持红外热像仪,一般每半个月一次对变电站设备进行红外测温。现有巡检方式主要为人工巡视,手工或手持掌上电脑记录,每次巡视时间在2小时以上。中国地域辽阔,有很多变电站的地理条件十分恶劣,如高海拔、酷热、极寒、大风、沙尘、多雨等,只靠人工在室外进行长时间的设备巡检工作十分困难。人工巡检存在劳动强度大、工作效率低、检测质量分散、管理成本高等明显不足,检测质量与巡检人员的责任心密切相关,人为疏忽很容易导致漏检、误检,为重大电力事故埋下隐患。Substation is the hub of power supply and transmission system, its safe and stable operation is related to the normal operation of national production and life. Substation equipment inspection is a basic work to effectively ensure the safe operation of substation equipment and improve the reliability of power supply. It is mainly divided into routine inspection and special inspection. Routine inspections are at least twice a day; special inspections are generally carried out in high temperature weather, heavy load operation, before the operation of new equipment, and after strong winds, fog, ice and snow, hail, and thunderstorms. In addition, the maintenance personnel also use the handheld infrared thermal imager to measure the infrared temperature of the substation equipment once every half a month. The existing inspection methods are mainly manual inspections, manual or hand-held palmtop computer records, and each inspection time is more than 2 hours. China has a vast territory, and many substations have very harsh geographical conditions, such as high altitude, extreme heat, extreme cold, strong wind, dust, rain, etc. It is very difficult to conduct long-term equipment inspections outdoors only manually. Manual patrol inspection has obvious shortcomings such as high labor intensity, low work efficiency, scattered inspection quality, and high management cost. The inspection quality is closely related to the responsibility of the inspection personnel. Hidden dangers.

随着机器人技术的快速发展,将机器人技术与电力应用相结合,基于室外机器人移动平台,携带检测设备代替人工进行设备巡检成为可能。机器人携带可见光摄像机和红外热像仪等传感器,对变电站检测点的温度、液位、外观等状态进行检测,检测数据通过无线网络传输到检测中心,从而做到及时发现、预防变电站供电故障,也大大降低检测人员劳动强度,提高变电站供电安全。With the rapid development of robot technology, it is possible to combine robot technology with power applications, and based on the outdoor robot mobile platform, it is possible to carry testing equipment instead of manual equipment inspection. The robot carries sensors such as visible light cameras and infrared thermal imaging cameras to detect the temperature, liquid level, appearance and other states of the detection points of the substation. Greatly reduce the labor intensity of testing personnel and improve the safety of power supply in substations.

目前,国内多个变电站已成功应用巡检机器人执行常规巡检任务以代替人工巡检。巡检机器人携带可见光摄像机和红外热像仪等传感器对变电站检测点的温度、液位、外观等状态进行检测,检测数据通过无线网络传输到检测中心,从而做到及时发现、预防变电站供电故障,也大大降低检测人员劳动强度,提高变电站供电安全。但是目前电力巡检机器人需要在户外长期工作并达到自动巡检,变电站中部分行进路线非常狭窄,比如有90度转弯,要求小车转弯灵活、体积小。而部分地形不平,导致机器人易产生震动,这种震动给机器人的机械结构联接以及电气设备的工作带来了不利的影响。对于上述复杂的环境因素,现有的巡检机器人小车还不能有效应对。At present, many domestic substations have successfully applied inspection robots to perform routine inspection tasks to replace manual inspections. The inspection robot carries sensors such as visible light cameras and infrared thermal imaging cameras to detect the temperature, liquid level, appearance and other states of the detection points of the substation. The detection data is transmitted to the detection center through the wireless network, so as to detect and prevent power supply failures of the substation in time. It also greatly reduces the labor intensity of inspection personnel and improves the safety of power supply in substations. However, at present, electric power inspection robots need to work outdoors for a long time to achieve automatic inspections. Some travel routes in substations are very narrow, such as 90-degree turns, requiring flexible turning and small size. However, part of the terrain is uneven, causing the robot to easily vibrate, which has a negative impact on the mechanical structure connection of the robot and the work of electrical equipment. For the above-mentioned complex environmental factors, the existing inspection robot trolleys cannot effectively deal with them.

实用新型内容Utility model content

本实用新型为了解决变电站巡检工程中机器人小车需要面对地面环境复杂颠簸以及要求灵活性高、体积小等特殊需求,减缓震动带来的机械松动、零件疲劳以及电子元器件松动接触不良等故障,延长机器人的维修周期,同时避免机器人上的云台震动过大过剧烈,保证捕获的视频稳定清晰的问题,提出了一种变电站巡检机器人车体底盘。The utility model solves the special needs of the robot trolley in the substation inspection project, which needs to face complex and bumpy ground environment and requires high flexibility and small size, and slows down the mechanical loosening caused by vibration, the fatigue of parts, and the loose contact of electronic components and other faults. , prolong the maintenance cycle of the robot, and at the same time avoid the excessive vibration of the pan/tilt on the robot, and ensure the stability and clarity of the captured video. A substation inspection robot chassis is proposed.

为了实现上述目的,本实用新型的技术方案是:变电站巡检机器人车体底盘,包括前轮和后轮,其特征在于,前轮是随动轮,后轮是与驱动电机连接的驱动轮;还包括车架和悬挂减震单元,悬挂减震单元包括一端固定连接到车架的倒V型两榀结构的悬挂梁、减震弹簧和摆臂;悬挂梁的另一端与摆臂的一端铰接使摆臂具有竖直平面内的旋转自由度,摆臂的另一端和悬臂梁的顶端之间连接有减震弹簧,摆臂上安装后轮和驱动电机。In order to achieve the above object, the technical solution of the present utility model is: the substation inspection robot car body chassis, including front wheels and rear wheels, is characterized in that the front wheels are follower wheels, and the rear wheels are driving wheels connected with the drive motor; It includes a vehicle frame and a suspension damping unit. The suspension damping unit includes a suspension beam with an inverted V-shaped structure with one end fixedly connected to the vehicle frame, a damping spring and a swing arm; the other end of the suspension beam is hinged to one end of the swing arm so that The swing arm has a degree of freedom of rotation in a vertical plane, and a damping spring is connected between the other end of the swing arm and the top of the cantilever beam, and a rear wheel and a drive motor are installed on the swing arm.

进一步的,车架包括梁架和前轮安装板,前轮安装板通过直角板金与梁架固接并高出梁架所在水平面。Further, the vehicle frame includes a beam frame and a front wheel mounting plate, and the front wheel mounting plate is fixed to the beam frame through a right-angle sheet metal and is higher than the horizontal plane where the beam frame is located.

进一步的,两榀倒V型悬挂梁与悬臂铰接端之间连接有安装板。Further, a mounting plate is connected between the two inverted V-shaped suspension beams and the hinged end of the cantilever.

进一步的,安装板上铰接有多个与所述摆臂平行且自由度一致的摆臂。Further, a plurality of swing arms parallel to the swing arms and having the same degree of freedom are hinged on the mounting plate.

进一步的,前轮是万向随动轮。Further, the front wheel is a universal follower wheel.

进一步的,后轮轮胎为实心轮。Further, the rear tires are solid wheels.

本实用新型的有益效果:本实用新型采用悬挂支撑,能缓冲吸振。减少机器人机械松动,零件疲劳,电子元器件松动接触不良等故障,延长机器人的维修周期。同时避免机器人上云台震动过大过剧烈,保证捕获的视频稳定清晰。同时车架采用梁架和前轮安装板的多层结构,在保证前轮安装高度的同时有效降低了车体体盘重心,提高了车体运行过程中的稳定性。Beneficial effects of the utility model: the utility model adopts suspension support, which can buffer and absorb vibration. Reduce mechanical looseness of the robot, fatigue of parts, loose contact of electronic components and other faults, and extend the maintenance cycle of the robot. At the same time, avoid excessive vibration on the gimbal of the robot to ensure that the captured video is stable and clear. At the same time, the frame adopts the multi-layer structure of the beam frame and the front wheel mounting plate, which effectively reduces the center of gravity of the car body and improves the stability of the car body during operation while ensuring the installation height of the front wheels.

附图说明Description of drawings

图1为本实用新型的机器人车体底盘结构示意图;Fig. 1 is the structural representation of the robot car body chassis of the present utility model;

图2为本实用新型的机器人车体底盘的悬挂减震单元结构示意图;Fig. 2 is the schematic diagram of the structure of the suspension damping unit of the robot car body chassis of the present invention;

图3为本实用新型的机器人车体底盘的侧向正视图。Fig. 3 is a lateral front view of the chassis of the robot car body of the present invention.

具体实施方式Detailed ways

下面结合附图和实施例对本实用新型做进一步详述。Below in conjunction with accompanying drawing and embodiment the utility model is described in further detail.

如图1、图2及图3所示,本实施例的变电站巡检机器人车体底盘,包括前轮8和后轮7,其中前轮是随动轮,后轮是与驱动电机连接的驱动轮。本车体底盘还包括车架和悬挂减震单元,悬挂减震单元包括一端固定连接到车架的倒V型两榀结构的悬挂梁4、减震弹簧6和摆臂5;悬挂梁4的另一端与摆臂的一端铰接使摆臂具有竖直平面内的旋转自由度,摆臂的另一端和悬臂梁的顶端之间连接有减震弹簧,摆臂上安装后轮和驱动电机。自由状态下,摆臂处于基本水平的位置。As shown in Fig. 1, Fig. 2 and Fig. 3, the vehicle body chassis of the substation inspection robot in this embodiment includes front wheels 8 and rear wheels 7, wherein the front wheels are follower wheels, and the rear wheels are drive wheels connected with the drive motor . The car body chassis also includes a vehicle frame and a suspension damping unit, and the suspension damping unit includes a suspension beam 4, a damping spring 6 and a swing arm 5 with one end fixedly connected to the inverted V-shaped structure of the vehicle frame; The other end is hinged with an end of the swing arm so that the swing arm has a degree of freedom of rotation in the vertical plane, and a damping spring is connected between the other end of the swing arm and the top of the cantilever beam, and the rear wheel and the drive motor are installed on the swing arm. In the free state, the swing arm is in a substantially horizontal position.

为了提高车体转弯的灵活性,尤其是以较小的半径实现大角度转弯,在本实施例中随动前轮采用万向随动轮。车体转弯时由后轮驱动,前轮随动转向。In order to improve the turning flexibility of the vehicle body, especially to realize large-angle turning with a smaller radius, the follower front wheel adopts a universal follower wheel in this embodiment. The car body is driven by the rear wheels when turning, and the front wheels follow the steering.

为了使车体底盘的重心保持的更低以保证车体的稳定性,本实施例的底盘的车架包括梁架1和前轮安装板2,前轮安装板通过直角板金与梁架固接并高出梁架所在水平面。此设计主要考虑给前轮足够的安装空间,尤其对于万向轮结构,安装高度通常较高。为了给驱动电机及控制电路以及其他功能单元提供充足的安装平台空间,本实施例的底盘优选为在两榀倒V型悬挂梁与悬臂铰接端之间连接安装板3。并在安装板上铰接多个与所述摆臂平行且自由度一致的摆臂。通过连接安装板及附加的摆臂形成了一个由减震弹簧支撑的安装平台结构,更有利于实现附加功能单元的安装。为了适应户外长时间连续工作,本底盘优选采用实心轮胎。车体转向采用后轮差速驱动,以实现小半径转弯。In order to keep the center of gravity of the chassis of the car body lower to ensure the stability of the car body, the frame of the chassis of this embodiment includes a beam frame 1 and a front wheel mounting plate 2, and the front wheel mounting plate is fixed to the beam frame through a right-angle sheet metal And higher than the horizontal plane where the beam frame is located. This design mainly considers enough installation space for the front wheels, especially for the universal wheel structure, the installation height is usually higher. In order to provide sufficient installation platform space for the drive motor, control circuit and other functional units, the chassis of this embodiment preferably connects the installation plate 3 between the two inverted V-shaped suspension beams and the hinged end of the cantilever. A plurality of swing arms parallel to the swing arms and having the same degree of freedom are hinged on the mounting plate. A mounting platform structure supported by shock-absorbing springs is formed by connecting the mounting plate and the additional swing arm, which is more conducive to the installation of additional functional units. In order to adapt to long-term continuous work outdoors, the chassis preferably adopts solid tires. The steering of the car body adopts rear wheel differential drive to realize small radius turning.

本实施例的车体底盘采用的悬挂支撑能缓冲吸振,减少机器人机械松动,零件疲劳,电子元器件松动接触不良等故障,延长机器人的维修周期。同时避免机器人上云台震动过大过剧烈,保证捕获的视频稳定清晰。同时车架采用梁架和前轮安装板的多层结构,在保证前轮安装高度的同时有效降低了车体体盘重心,提高了车体运行过程中的稳定性。实心后轮具有免充气、防穿剌、载重高、的优点,适合长时间户外工作。并且,本实施例的底盘中V型悬挂梁以车架低平面向上延伸形成减震系统,并不影响车体底盘的重心高度。悬挂结构紧凑,减小了小车体积,缓冲吸振作用明显,同时能保证四个轮子同时着地,提高了机器人的可靠性和控制性。The suspension support adopted by the car body chassis of this embodiment can buffer and absorb vibrations, reduce mechanical looseness of the robot, fatigue of parts, loose and poor contact of electronic components and other failures, and prolong the maintenance period of the robot. At the same time, avoid excessive vibration on the gimbal of the robot to ensure that the captured video is stable and clear. At the same time, the frame adopts the multi-layer structure of the beam frame and the front wheel mounting plate, which effectively reduces the center of gravity of the car body and improves the stability of the car body during operation while ensuring the installation height of the front wheels. The solid rear wheels have the advantages of no inflation, puncture resistance, high load, and are suitable for long-term outdoor work. Moreover, the V-shaped suspension beam in the chassis of this embodiment extends upward from the lower plane of the vehicle frame to form a shock absorbing system, which does not affect the height of the center of gravity of the chassis of the vehicle body. The suspension structure is compact, which reduces the volume of the trolley, and has obvious buffering and shock absorption effects. At the same time, it can ensure that the four wheels touch the ground at the same time, which improves the reliability and controllability of the robot.

以上所述仅为本实用新型的具体实施方式,本领域的技术人员将会理解,在本实用新型所揭露的技术范围内,可以对本实用新型进行各种修改、替换和改变。因此本实用新型不应由上述事例来限定,而应以权力要求书的保护范围来限定。The above descriptions are only specific implementations of the present utility model, and those skilled in the art will understand that various modifications, replacements and changes can be made to the present utility model within the technical scope disclosed in the present utility model. Therefore, the utility model should not be limited by the above examples, but should be limited by the scope of protection of the claims.

Claims (6)

1.一种变电站巡检机器人车体底盘,包括前轮和后轮,其特征在于,前轮是随动轮,后轮是与驱动电机连接的驱动轮;还包括车架和悬挂减震单元,悬挂减震单元包括一端固定连接到车架的倒V型两榀结构的悬挂梁、减震弹簧和摆臂;悬挂梁的另一端与摆臂的一端铰接使摆臂具有竖直平面内的旋转自由度,摆臂的另一端和悬臂梁的顶端之间连接有减震弹簧,摆臂上安装后轮和驱动电机。1. A substation inspection robot car body chassis, comprising a front wheel and a rear wheel, is characterized in that the front wheel is a follower wheel, and the rear wheel is a drive wheel connected with a drive motor; it also includes a vehicle frame and a suspension damping unit, The suspension damping unit includes a suspension beam with an inverted V-shaped structure, one end of which is fixedly connected to the vehicle frame, a damping spring and a swing arm; the other end of the suspension beam is hinged to one end of the swing arm so that the swing arm can rotate in a vertical plane degree of freedom, a damping spring is connected between the other end of the swing arm and the top of the cantilever beam, and a rear wheel and a drive motor are installed on the swing arm. 2.权利要求1所述的变电站巡检机器人车体底盘,其特征在于,车架包括梁架和前轮安装板,前轮安装板通过直角板金与梁架固接并高出梁架所在水平面。2. The vehicle body chassis of the substation inspection robot according to claim 1, wherein the vehicle frame includes a beam frame and a front wheel mounting plate, and the front wheel mounting plate is fixed to the beam frame through a right-angle sheet metal and is higher than the horizontal plane where the beam frame is located . 3.权利要求1或2所述的变电站巡检机器人车体底盘,其特征在于,两榀倒V型悬挂梁与悬臂铰接端之间连接有安装板。3. The vehicle body chassis of the substation inspection robot according to claim 1 or 2, wherein a mounting plate is connected between the two inverted V-shaped suspension beams and the hinged end of the cantilever. 4.权利要求3所述的变电站巡检机器人车体底盘,其特征在于,安装板上铰接有多个与所述摆臂平行且自由度一致的摆臂。4. The vehicle body chassis of the substation inspection robot according to claim 3, wherein a plurality of swing arms parallel to the swing arms and having the same degree of freedom are hinged on the mounting plate. 5.权利要求1或2所述的变电站巡检机器人车体底盘,其特征在于,前轮是万向随动轮。5. The vehicle body chassis of the substation inspection robot according to claim 1 or 2, wherein the front wheels are universal follower wheels. 6.权利要求5所述的变电站巡检机器人车体底盘,其特征在于,后轮轮胎为实心轮。6. The vehicle body chassis of the substation inspection robot according to claim 5, wherein the rear tires are solid wheels.
CN201420025979.3U 2014-01-15 2014-01-15 Car body chassis for transformer substation polling robot Expired - Fee Related CN203697890U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103754080A (en) * 2014-01-15 2014-04-30 国网四川省电力公司电力科学研究院 Substation inspection robot vehicle chassis
CN106711823A (en) * 2017-03-22 2017-05-24 四川阿泰因机器人智能装备有限公司 Power polling robot

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103754080A (en) * 2014-01-15 2014-04-30 国网四川省电力公司电力科学研究院 Substation inspection robot vehicle chassis
CN103754080B (en) * 2014-01-15 2016-04-13 国网四川省电力公司电力科学研究院 Intelligent Mobile Robot chassis of vehicle body
CN106711823A (en) * 2017-03-22 2017-05-24 四川阿泰因机器人智能装备有限公司 Power polling robot

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