CN203680346U - Large potato block cutting machine - Google Patents

Large potato block cutting machine Download PDF

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Publication number
CN203680346U
CN203680346U CN201420044917.7U CN201420044917U CN203680346U CN 203680346 U CN203680346 U CN 203680346U CN 201420044917 U CN201420044917 U CN 201420044917U CN 203680346 U CN203680346 U CN 203680346U
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push plate
guide rod
cutting groove
rocker
cutting
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王彦波
谢秋雨
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ZHENGZHOU JINGHUA ENGINEERING Co Ltd
Henan University of Technology
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ZHENGZHOU JINGHUA ENGINEERING Co Ltd
Henan University of Technology
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Abstract

A large potato block cutting machine is characterized by comprising a machine frame and a cutting groove, wherein a pushing plate is arranged at the rear portion of the cutting groove, a horizontal guide rod is fixedly connected with the back surface of the pushing plate, the other end of the horizontal guide rod is connected with a crank and rocking rod mechanism, the crank and rocking rod mechanism is driven by a motor and then drives the horizontal guide rod and the pushing plate to move front and back in a reciprocating mode, and the horizontal guider rod is arranged in a guide rail welded to the machine frame in a penetrating mode. A stationary knife device used for cutting potato blocks is perpendicularly arranged at the front end of the cutting groove, a material receiving hopper is arranged above the cutting groove, and a horizontal material receiving baffle capable of preventing materials from falling to the back of the pushing plate is fixedly connected with the top end of the pushing plate. The large potato block cutting machine is simple in structure and convenient to install, and has the advantages of saving labor, improving production efficiency, resolving the problem that large potato blocks can not pass through a conveying pump in the starch production process, operating at low speed, being safe to use, not crushing potato blocks, avoiding loss of starch, and being simple in structure, light in weight and convenient to move.

Description

大块薯块切分机Large potato slicer

技术领域 technical field

本实用新型涉及一种大块薯块切分机,可用于淀粉加工行业,也可用于其它农产品加工过程需要切块的工序中。通过改变定刀的间距,可以改变切块的大小。 The utility model relates to a large potato block cutting machine, which can be used in the starch processing industry and also in the process of cutting into blocks in the processing process of other agricultural products. By changing the distance between the fixed knives, the size of the cut pieces can be changed.

背景技术Background technique

在淀粉的加工生产过程中,需要将原料由堆场输送到加工段,对于一些块头大的薯块,无法通过输送泵,造成输送泵堵塞,无法完成原料的输送。通常采用的方法是靠人力用刀将大块薯块切分,面对大量大块薯块的情况下,会增加劳动强度,效率低,无法满足生产的要求。在这种背景下,若能设计一种机器来完成切块、利用机械设备自动实现大块薯块的切分工作,将会大大减轻劳动强度,提高生产效率。 In the starch processing and production process, the raw materials need to be transported from the storage yard to the processing section. For some large potato pieces, they cannot pass through the transport pump, causing the transport pump to be blocked and the transport of raw materials cannot be completed. The method usually adopted is to cut the large potato pieces with a knife by manpower. In the face of a large number of large potato pieces, the labor intensity will be increased, the efficiency is low, and the production requirements cannot be met. In this context, if a kind of machine can be designed to complete the cutting and utilize mechanical equipment to automatically realize the cutting work of large potato pieces, the labor intensity will be greatly reduced and the production efficiency will be improved.

发明内容 Contents of the invention

本实用新型的目的正是针对上述现有技术状况而提供的一种大块薯块切分机,该切分机利用曲柄摇杆机构,由动力源带动可自动完成大薯块切成小块的工作,节省人力,提高效率。 The purpose of this utility model is to provide a kind of large potato piece cutting machine for the above-mentioned prior art situation, this cutting machine utilizes the crank rocker mechanism, driven by the power source, can automatically complete the work of cutting large potato pieces into small pieces , save manpower and improve efficiency.

本实用新型的目的是通过以下技术方案来实现的: The purpose of this utility model is achieved through the following technical solutions:

一种大块薯块切分机,包括机架和固接在机架上的切分槽,切分槽后部设置有推板,推板背面固接有一水平导杆,水平导杆的另一端与一曲柄摇杆机构相连接,该曲柄摇杆机构由转盘、摇杆和摇杆固定销组成,该曲柄摇杆机构由电机驱动从而带动水平导杆和推板做前后往复运动,水平导杆穿装于焊接在机架上的导轨中;切分槽的前端垂直设置有用于切削薯块的定刀装置,在切分槽上方设置有接料斗,在推板顶端固定连接有一可防止物料落到推板后面的水平接料挡板,该水平接料挡板随推板向前运动时将接料斗和切分槽分隔开,向后运动时使得落在接料挡板上的原料被推落到切分槽中。也就是当推板向前运动工作时,由接料挡板承接原料,并将接料斗和切分槽分隔开,当推板向后运动时,接料挡板上的原料被接料斗后立板推落到切分槽内,准备下一次的切块,实现无论推板处在任何行程位置都可以向接料斗中投放原料,使设备连续工作,提高生产效率。 A large potato block cutting machine, including a frame and a cutting groove fixed on the frame, a push plate is arranged at the rear of the cutting groove, a horizontal guide rod is fixedly connected to the back of the push plate, and the other end of the horizontal guide rod It is connected with a crank rocker mechanism, which is composed of a turntable, a rocker and a rocker fixing pin. The crank rocker mechanism is driven by a motor to drive the horizontal guide rod and the push plate to reciprocate back and forth, and the horizontal guide rod It is installed in the guide rail welded on the frame; the front end of the cutting groove is vertically equipped with a fixed knife device for cutting potato pieces, a receiving hopper is arranged above the cutting groove, and a fixed connection is fixed on the top of the push plate to prevent material falling. To the horizontal material receiving baffle behind the push plate, the horizontal material receiving baffle separates the receiving hopper and the cutting groove when the push plate moves forward, and the raw materials falling on the material receiving baffle are Push down into the cutting groove. That is to say, when the push plate moves forward, the raw materials are received by the material receiving baffle, and the hopper and the cutting groove are separated. The vertical plate is pushed down into the cutting groove to prepare for the next cutting, so that no matter where the push plate is in any stroke position, raw materials can be put into the receiving hopper, so that the equipment can work continuously and improve production efficiency.

在本实用新型中,摇杆固定销两侧焊接有防止摇杆轴向偏移的固定板。 In the utility model, the two sides of the rocker fixing pin are welded with fixing plates to prevent the axial deviation of the rocker.

在推板下端与机架的配合处设有轴承,在水平导杆与摇杆、摇杆与转盘的连接处均有销轴,以减少各配合件之间的摩擦,保证设备运行顺畅、传动更轻便。 There are bearings at the joint between the lower end of the push plate and the frame, and there are pin shafts at the joints between the horizontal guide rod and the rocker, and between the rocker and the turntable, so as to reduce the friction between the matching parts and ensure the smooth operation and transmission of the equipment. lighter.

水平导杆通过螺栓固定连接在推板背面。 The horizontal guide rod is fixedly connected to the back of the push plate by bolts.

所述定刀装置包括3-4个垂直设置的刀片及上、下刀槽组成,下刀槽焊接在机架上,刀片插装在下刀槽内,上刀槽压紧刀片后用螺栓固定在机架上,各刀片之间的间隔可根据薯块切分大小要求进行调整。推板做前后往复运动的行程也可根据实际需要进行调整。 The fixed knife device consists of 3-4 vertically arranged blades and upper and lower knife grooves. The lower knife grooves are welded on the frame, the blades are inserted into the lower knife grooves, and the upper knife grooves press the blades and fix them with bolts. On the frame, the interval between the blades can be adjusted according to the size requirements of the potato cubes. The stroke of the push plate reciprocating back and forth can also be adjusted according to actual needs.

本实用新型工作时采用由曲柄带动摇杆,摇杆摆动带动导杆水平方向往复移动,推板在切分槽中推动大块薯块运动,推板与另一侧固定在机架上的定刀装置共同挤压薯块,从而完成大薯块的切成小块的工作。本设备每分钟完成34次往复运动。料斗长度450mm,推板行程400mm。切分槽上安装有接料斗,储存薯块,为下一个工作行程提供原料。定刀采用4mm厚,304不锈钢板制作,安装在刀架上,刀架用螺栓固定在机架上,拆卸方便,便于定刀的清理与更换。推板上固定连接有接料挡板,在推板向前运动工作时,由接料挡板承接原料,并将接料斗和切分槽分隔开 ;推板向后运动时,接料挡板上的原料落到切分槽内,准备下一次的切块,实现设备连续工作。推板下方安装轴承,减小摩擦,保证推板移动灵活;为导杆设置有导向结构,防止卡死,为保证机构稳定性,在摇杆固定销两侧焊接固定板,防止摇杆轴向偏移。 When the utility model is working, the rocker is driven by the crank, and the swing of the rocker drives the guide rod to reciprocate in the horizontal direction. The push plate pushes the movement of the large potato pieces in the cutting groove. The knife device jointly extrudes the potato pieces, thereby completing the work of cutting the large potato pieces into small pieces. The equipment completes 34 reciprocating movements per minute. The length of the hopper is 450mm, and the stroke of the push plate is 400mm. A receiving hopper is installed on the cutting trough to store potato pieces and provide raw materials for the next working stroke. The fixed knife is made of 4mm thick 304 stainless steel plate, installed on the knife holder, which is fixed on the frame with bolts, easy to disassemble, and convenient for cleaning and replacement of the fixed knife. The push plate is fixedly connected with a material receiving baffle, and when the push plate moves forward, the material receiving baffle receives the raw materials and separates the receiving hopper from the cutting groove; when the push plate moves backward, the material receiving baffle The raw materials on the board fall into the cutting groove to prepare for the next cutting, so as to realize the continuous operation of the equipment. Bearings are installed under the push plate to reduce friction and ensure flexible movement of the push plate; a guide structure is provided for the guide rod to prevent jamming. To ensure the stability of the mechanism, fixed plates are welded on both sides of the rocker pin to prevent the rocker from axially offset.

本实用新型的优点在于:整个机构结构简单,安装方便,在传动机构外部由钢板包裹,保证操作人员的安全,可实现自动化切分操作,节省人力,提高了生产效率;低速运转,使用安全;不破碎薯块,避免淀粉流失;设备结构简单,重量轻,方便移动。 The utility model has the advantages of simple structure of the whole mechanism and convenient installation. The outside of the transmission mechanism is wrapped by steel plates to ensure the safety of operators, and automatic cutting operation can be realized, manpower is saved, and production efficiency is improved; low-speed operation ensures safe use; The potato pieces are not broken and starch loss is avoided; the equipment has a simple structure, light weight and is easy to move.

附图说明 Description of drawings

图1是本实用新型的主视图(略去传动机构外侧防护板与减速机); Fig. 1 is the front view of the utility model (omitting the outer protective plate of the transmission mechanism and the reducer);

图2是本实用新型的左视图(略去传动机构外侧防护板与减速机); Fig. 2 is a left view of the utility model (omitting the outer protective plate of the transmission mechanism and the reducer);

图3是切分机三维示意图(略去接料挡板、接料斗及传动机构外侧护板) Figure 3 is a three-dimensional schematic diagram of the cutting machine (omitting the material receiving baffle, receiving hopper and the outer guard of the transmission mechanism)

图1-3中:1、导流板2、机架;3、推板;4、接料挡板;5、轴承;6、水平导杆;7、导轨 8、转盘;9、摇杆;10、摇杆固定销;11、固定板 12、切分槽; 13、接料斗,14、定刀装置。 In Fig. 1-3: 1. deflector 2. frame; 3. push plate; 4. receiving baffle; 5. bearing; 6. horizontal guide rod; 7. guide rail 8. turntable; 9. rocker; 10. Rocker fixed pin; 11. Fixed plate 12. Cutting groove; 13. Hopper, 14. Fixed knife device.

具体实施方式 Detailed ways

本实用新型以下结合附图做进一步描述: The utility model is further described below in conjunction with accompanying drawing:

如图1-3所示:一种大块薯块切分机,包括机2架和固接于机架上的切分槽12,切分槽12后部设置有推板3,推板背面固接有一水平导杆6,水平导杆的另一端与一曲柄摇杆机构相连接,该曲柄摇杆机构由转盘8、摇杆9和摇杆固定销10组成,摇杆固定销10两侧焊接有防止摇杆轴向偏移的固定板11。该曲柄摇杆机构由电机驱动从而带动水平导杆和推板做前后往复运动,水平导杆6穿装于焊接在机架2上的导轨7中;切分槽12的前端垂直设置有用于切削薯块的定刀装置14,在切分槽12上方设置有接料斗13,在推板3顶端固定连接有一可防止物料落到推板后面的水平接料挡板4,该水平接料挡板随推板向前运动时将接料斗13和切分槽12分隔开,向后运动时使得落在接料挡板上的原料落到切分槽中。在推板下端与机架的配合处设有轴承5,在水平导杆6与摇杆9、摇杆9与转盘8的连接处均有销轴,以减少各配合件之间的摩擦,保证设备运行顺畅、传动更轻便。 As shown in Figure 1-3: a large potato block cutting machine, including two machine frames and a cutting groove 12 fixed on the frame, the rear part of the cutting groove 12 is provided with a push plate 3, and the back of the push plate is fixed. A horizontal guide rod 6 is connected, and the other end of the horizontal guide rod is connected with a crank rocker mechanism. The crank rocker mechanism is composed of a turntable 8, a rocker 9 and a rocker fixing pin 10, and the two sides of the rocker fixing pin 10 are welded There is the fixed plate 11 that prevents the axial deviation of the rocking rod. The crank rocker mechanism is driven by a motor to drive the horizontal guide rod and the push plate to reciprocate back and forth. The horizontal guide rod 6 is mounted on the guide rail 7 welded on the frame 2; The fixed knife device 14 of potato block is provided with receiving hopper 13 above the cutting groove 12, is fixedly connected with a horizontal material receiving baffle 4 that can prevent material from falling to the back of the pushing plate at the top of push plate 3, and this horizontal material receiving baffle When the push plate moves forward, the receiving hopper 13 and the cutting groove 12 are separated, and when moving backward, the raw materials falling on the material receiving baffle fall into the cutting groove. A bearing 5 is arranged at the joint between the lower end of the push plate and the frame, and there are pin shafts at the junctions of the horizontal guide rod 6 and the rocker 9, and the joints of the rocker 9 and the turntable 8, so as to reduce the friction between the fittings and ensure The equipment runs smoothly and the transmission is lighter.

本实用新型的切块机工作原理及过程结合附图描述如下:由电机驱动的转盘8带动摇杆9左右摆动,摇杆推动导杆及推板3左右往复水平运动。通过传动机构实现导杆水平方向运动,导杆上连接推板在切分槽12内往复运动。当切分槽内有薯块时,推板推动薯块向另一侧固定在机架上的定刀12装置运动,,在定刀锋利的刀刃作用下完成薯块的切块工作。接料斗13与接料挡板4作用是:在推板3向前运动时,接料挡板承接原料,并将接料斗和切分槽分隔开 ,推板向后运动时,接料挡板上的原料落到切分槽12内,准备下一次的切块,实现设备连续工作。机架是整个传动机构的基础,机架2上焊接导轨7对水平导杆6起到导向作用,机架上焊接固定板11用来安装摇杆9,并防止摇杆的轴向窜动。在机架左侧安装定刀装置14,定刀装置由定刀,及上下刀槽组成,下刀槽焊接在机架上,定刀插在下刀槽内,上刀槽压紧定刀,用螺栓固定在机架上,安装方便,便于定刀的更换与清理。定刀由4mm厚304不锈钢板制成,朝向原料一侧开有刀刃。大块薯块在刃口和推板的共同作用下被切成块。推板3与水平导杆6由螺栓连接固定,可拆卸,方便维修。 The working principle and process of the cutting machine of the utility model are described as follows in conjunction with the accompanying drawings: the rotating disk 8 driven by the motor drives the rocking bar 9 to swing left and right, and the rocking bar pushes the guide rod and the push plate 3 to reciprocate horizontally. The horizontal movement of the guide rod is realized through the transmission mechanism, and the push plate connected to the guide rod reciprocates in the cutting groove 12 . When potato pieces are arranged in the cutting groove, the push plate promotes the potato pieces to move to the fixed knife 12 device fixed on the frame on the other side, and completes the cutting work of the potato pieces under the sharp blade effect of the fixed knife. The function of the receiving hopper 13 and the receiving baffle 4 is: when the push plate 3 moves forward, the receiving baffle receives the raw materials and separates the receiving hopper and the cutting groove. When the push plate moves backward, the receiving baffle The raw materials on the plate fall into the cutting groove 12 to prepare for the next cutting, so as to realize the continuous operation of the equipment. The frame is the basis of the whole transmission mechanism, the welding guide rail 7 on the frame 2 plays a guiding role to the horizontal guide rod 6, and the welding fixing plate 11 on the frame is used for installing the rocking bar 9, and prevents the axial movement of the rocking bar. The fixed knife device 14 is installed on the left side of the frame. The fixed knife device is composed of a fixed knife and an upper and lower knife groove. The lower knife groove is welded on the frame, and the fixed knife is inserted in the lower knife groove. The bolts are fixed on the machine frame, which is convenient for installation and for the replacement and cleaning of the fixed knife. The fixed knife is made of 4mm thick 304 stainless steel plate and has a blade facing the side of the raw material. The large potato pieces are cut into pieces under the combined action of the cutting edge and the push plate. The push plate 3 and the horizontal guide rod 6 are connected and fixed by bolts, which are detachable and convenient for maintenance.

Claims (8)

1.一种大块薯块切分机,其特征在于:包括机架和固接在机架上的切分槽,切分槽后部设置有推板,推板背面固接有一水平导杆,水平导杆的另一端与一曲柄摇杆机构相连接,该曲柄摇杆机构由转盘、摇杆和摇杆固定销组成,该曲柄摇杆机构由电机驱动从而带动水平导杆和推板做前后往复运动,水平导杆安装于焊接在机架上的导轨中;切分槽的前端设置有用于切分薯块的定刀装置,在切分槽上方设置有接料斗,在推板顶端固定连接有一可防止物料落到推板后面的水平接料挡板,该水平接料挡板随推板向前运动时将接料斗和切分槽分隔开,向后运动时使得落在接料挡板上的原料被推落到切分槽中。 1. A large potato block cutting machine, characterized in that: it comprises a frame and a cutting groove affixed on the frame, the rear portion of the cutting groove is provided with a push plate, and the back side of the push plate is fixedly connected with a horizontal guide rod, The other end of the horizontal guide rod is connected with a crank rocker mechanism. The crank rocker mechanism is composed of a turntable, a rocker and a rocker fixing pin. The crank rocker mechanism is driven by a motor to drive the horizontal guide rod and the push plate to move forward and backward. Reciprocating movement, the horizontal guide rod is installed in the guide rail welded on the frame; the front end of the cutting groove is equipped with a fixed knife device for cutting potato pieces, and a receiving hopper is arranged above the cutting groove, which is fixedly connected to the top of the push plate There is a horizontal material receiving baffle to prevent the material from falling behind the push plate. The horizontal material receiving baffle separates the receiving hopper and the cutting groove when the push plate moves forward, and makes it fall on the material receiving baffle when it moves backward. The raw material on the board is pushed down into the cutting groove. 2.根据权利要求1所述的大块薯块切分机,其特征在于:摇杆固定销两侧焊接有防止摇杆轴向偏移的固定板。 2. The large potato slicer according to claim 1, characterized in that: fixed plates are welded on both sides of the fixing pin of the rocker to prevent the axial deviation of the rocker. 3.根据权利要求1所述的大块薯块切分机,其特征在于:在推板下端与机架的配合处设有轴承。 3. The large potato slicer according to claim 1, characterized in that: a bearing is provided at the joint between the lower end of the push plate and the frame. 4.根据权利要求1所述的大块薯块切分机,其特征在于:在水平导杆与摇杆、摇杆与转盘的连接处均有销轴。 4. The large potato slicer according to claim 1, characterized in that there are pin shafts at the joints between the horizontal guide rod and the rocker, and between the rocker and the turntable. 5.根据权利要求1所述的大块薯块切分机,其特征在于:所述定刀装置包括垂直设置的刀片及上、下刀槽组成,下刀槽焊接在机架上,刀片插装在下刀槽内,上刀槽压紧刀片后用螺栓固定在机架上。 5. The large potato block cutting machine according to claim 1, characterized in that: the fixed knife device comprises vertically arranged blades and upper and lower knife grooves, the lower knife grooves are welded on the frame, and the blades are inserted In the lower knife groove, the upper knife groove compresses the blade and fixes it on the frame with bolts. 6.根据权利要求5所述的大块薯块切分机,其特征在于:各刀片之间的间隔可根据薯块切分大小要求进行调整。 6. The large potato slicer according to claim 5, characterized in that: the distance between the blades can be adjusted according to the size of the potato slices. 7.根据权利要求1所述的大块薯块切分机,其特征在于:推板做前后往复运动的行程可根据实际需要进行调整。 7. The large potato slicer according to claim 1, characterized in that: the stroke of the push plate reciprocating back and forth can be adjusted according to actual needs. 8.根据权利要求1所述的大块薯块切分机,其特征在于:水平导杆通过螺栓固定连接在推板背面。 8. The large potato slicer according to claim 1, characterized in that: the horizontal guide rod is fixedly connected to the back of the push plate by bolts.
CN201420044917.7U 2014-01-24 2014-01-24 Large potato block cutting machine Expired - Fee Related CN203680346U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103737635A (en) * 2014-01-24 2014-04-23 河南工业大学 Potato block cutter
CN104786248A (en) * 2015-03-26 2015-07-22 张亮 Novel automatic vegetable and fruit cutter
CN107282826A (en) * 2017-07-21 2017-10-24 合肥潜望镜机械科技有限公司 A kind of steel straightening device of the construction with cutting function

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103737635A (en) * 2014-01-24 2014-04-23 河南工业大学 Potato block cutter
CN104786248A (en) * 2015-03-26 2015-07-22 张亮 Novel automatic vegetable and fruit cutter
CN104786248B (en) * 2015-03-26 2016-08-31 郭遥 A kind of novel vegetables and fruits electrotome
CN107282826A (en) * 2017-07-21 2017-10-24 合肥潜望镜机械科技有限公司 A kind of steel straightening device of the construction with cutting function

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