CN203679629U - Support table positioner - Google Patents
Support table positioner Download PDFInfo
- Publication number
- CN203679629U CN203679629U CN201320869089.6U CN201320869089U CN203679629U CN 203679629 U CN203679629 U CN 203679629U CN 201320869089 U CN201320869089 U CN 201320869089U CN 203679629 U CN203679629 U CN 203679629U
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- China
- Prior art keywords
- cradle
- tailstock
- headstock
- brace table
- positioner
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- Expired - Lifetime
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- 238000003466 welding Methods 0.000 claims abstract description 28
- 230000007306 turnover Effects 0.000 claims description 10
- 230000007423 decrease Effects 0.000 claims description 6
- 239000003638 chemical reducing agent Substances 0.000 claims description 4
- 239000010720 hydraulic oil Substances 0.000 claims description 4
- 230000000630 rising effect Effects 0.000 claims description 4
- 239000003921 oil Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 208000037656 Respiratory Sounds Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000001427 coherent effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
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Abstract
The utility model discloses a support table positioner. The support table positioner comprises a work platform, a headstock, a tailstock and a cradle, wherein the headstock and the tailstock are respectively arranged on two sides of the work platform; the cradle is arranged between the headstock and the tailstock; a rotary device is arranged on the cradle and comprises a rotary support, a rotary disk, a welding fixture and a rotary driver; the rotary support is fixedly connected with the cradle; the rotary disk is fixedly connected with the rotary support; the welding fixture is arranged on the rotary disk and is used for clamping the support table to be welded; the rotary driver is used for driving the rotary disk to rotate; turning devices are respectively arranged between two sides of the cradle and the headstock and the tailstock; each turning device comprises a turning disk and a turning driver for driving the turning disk to rotate. The support table positioner disclosed by the utility model can be turned, rotated and lifted for positioning; according to the support table positioner, the welding of support table weld seams in an optimal state is realized, the quality of the weld seams is greatly improved, the labor intensity of workers is reduced, mechanical and automatic welding is realized and the production efficiency is greatly improved.
Description
Technical field
The utility model relates to a kind of welding auxiliary equipment, more particularly, relates to a kind of brace table that makes and realizes upset, revolution and up-down deflection to change the brace table positioner of the position to be welded of structural member on brace table.
Background technology
Engineering machinery device general structure is all very complicated, the parts that relate to are a lot, on it, need to weld structural member miscellaneous, thereby have a lot of weld seams, and its fastness directly affects the reliability of complete machine work, and weld seam inferior can cause structural member weld to be torn, and be generally difficult to find, once occur that crackle reparation gets up very difficultly, therefore, the welding of structural member is extremely important concerning engineering machinery device.
On pump truck brace table, there are multiple structural member pads, because brace table is bulky, generally there are tens meters, manually weld very inconvenient, operation easier is large, labour intensity is large, time-consuming, and production efficiency is low, require very high to workman's professional skill, after welding, the dimensional accuracy of structural member is not high, therefore, urgently studies a kind of convenient welding, welding efficiency is high and automaticity is high servicing unit of making.
Summary of the invention
The purpose of this utility model is the problem of mentioning in above-mentioned background technology in order to solve, a kind of brace table positioner is provided, this brace table positioner can overturn, revolution and up-down deflection, realize the welding in the best condition of brace table weld seam, significantly improve weldquality, alleviate staff's labour intensity, realize mechanization, automatic welding, greatly improved production efficiency.
To achieve these goals, the technical solution of the utility model is as follows:
Brace table positioner, comprise workbench, be located at respectively the headstock and the tailstock of described workbench both sides, and be located at the cradle between the described headstock and tailstock, described cradle is provided with slewing equipment, described slewing equipment comprises the revolution support being fixedly connected with described cradle, support with described revolution the rotary disk being fixedly connected with, be located at the welding tooling for clamping brace table to be welded on described rotary disk, and drive the rotating revolution driver of described rotary disk, described cradle both sides are provided with turning device respectively and between the described headstock and tailstock, described turning device comprises the turnover disc being fixedly connected with described cradle, and the upset driver that drives described turnover disc to overturn.
Further, the described headstock and tailstock include column and slide carriage, described column is provided with rectangular guideway, described slide carriage is provided with the first slide block being set in movably on described rectangular guideway, described column and slide carriage are slidably connected by described rectangular guideway and described the first slide block, the rising of described slide carriage or decline by lifting driver drives, described lifting driver comprises hydraulic cylinder and the hydraulic oil pump to input hydraulic pressure oil in described hydraulic cylinder.
Further, described turnover disc one side is fixed with the first connecting plate, and opposite side is fixed with the second connecting plate, and described the first connecting plate is fixedly connected with described slide carriage.
Further, described cradle two ends are fixed with respectively Connection Block, and described Connection Block and described the second connecting plate are fastenedly connected by securing member.
Further, described workbench below is provided with mobile device, described mobile device comprises the line slide rail of two parallel arrangements and is located at the second slide block being slidably connected with described line slide rail on described line slide rail, described workbench two ends be respectively equipped with described line slide rail on the chute that matches of the second slide block.
Further, described positioner also comprises universal headstock and universal tailstock, and described universal headstock is installed on the both sides of described cradle and is connected with the described headstock and tailstock respectively with universal tailstock.
Further, described revolution driver and upset driver include worm-gear speed reducer and frequency control braking motor.
Further, described positioner also comprises control device, and described control device comprises one or both in master control cabinet or manual control box.
Compared with prior art, the beneficial effects of the utility model are as follows: the brace table positioner that the utility model provides can overturn, revolution and up-down deflection, realize the welding in the best condition of brace table weld seam, significantly improve weldquality, alleviate staff's labour intensity, realize mechanization, automatic welding, greatly improved production efficiency.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme of the utility model embodiment, below the accompanying drawing of required use during embodiment is described is briefly described, apparently, accompanying drawing in the following describes is only embodiment more of the present utility model, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is structural representation of the present utility model;
Fig. 2 is schematic top plan view of the present utility model.
Reference numeral: 1-workbench, 2-line slide rail, 3-the first slide block, 4-cradle, the 5-headstock, 6-tailstock, 7-slide carriage, 8-column, 9-rectangular guideway, 10-the second slide block, 11-turnover disc, 12-the first connecting plate, 13-Connection Block, 14-the second connecting plate, the 15-driver that overturns, 16-hydraulic oil pump, 17-control device, 18-welding tooling, 19-securing member.
The specific embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is clearly and completely described, obviously, described embodiment is only the utility model part embodiment, rather than whole embodiment.Based on the embodiment in the utility model, those of ordinary skills are not making the every other embodiment obtaining under creative work prerequisite, all belong to the scope of the utility model protection.
With reference to Fig. 1, Fig. 2 is known, brace table positioner, comprise workbench 1, be located at respectively the headstock 5 and the tailstock 6 of workbench 1 both sides, and be located at the cradle 4 between the headstock 5 and tailstock 6, cradle 4 is provided with slewing equipment, slewing equipment comprises the revolution support being fixedly connected with cradle 4, support with revolution the rotary disk being fixedly connected with, be located at the welding tooling 18 for clamping brace table to be welded on rotary disk, and the rotating revolution driver of driving rotary disk, cradle 4 both sides are provided with turning device respectively and between the headstock 5 and tailstock 6, turning device comprises the turnover disc 11 being fixedly connected with cradle 4, and the upset driver 15 that drives turnover disc 11 to overturn, revolution driver and upset driver 15 include worm-gear speed reducer and frequency control braking motor.
In the present embodiment, rotary disk, under the driving of outside worm and gear helical speed reduction gear, is realized revolution, and rotary disk when revolution is by the brake self-locking of frequency control braking motor, at an arbitrary position start and stop; Upset, revolution drive and are mainly made up of worm and gear helical speed reduction gear and frequency control braking motor, there is larger output torque and higher transmission efficiency, in the process of operation, by the cooperation of worm-gear speed reducer and braking motor, form safety interlocking, provide direct safety guarantee to system.
In the present embodiment, the headstock 5 and tailstock 6 include column 8 and slide carriage 7, column 8 is provided with rectangular guideway 9, slide carriage 7 is provided with the first slide block 3 being set in movably on rectangular guideway 9, column 8 and slide carriage 7 are slidably connected by rectangular guideway 9 and the first slide block 3, the rising of slide carriage 7 or decline by lifting driver drives, lifting driver comprises hydraulic cylinder and the hydraulic oil pump 16 to input hydraulic pressure oil in hydraulic cylinder, the integral elevating slip of slide carriage 7 is realized by lifting driver drives.
In the present embodiment, turnover disc 11 1 sides are fixed with the first connecting plate 12, and opposite side is fixed with the second connecting plate 14, the first connecting plates 12 and is fixedly connected with slide carriage 7; Cradle 4 two ends are fixed with respectively Connection Block 13, Connection Block 13 and the second connecting plate 14 are fastenedly connected by securing member 19, when rising or decline, can be with slide carriage 7 cradle 4 to rise or decline, thereby drive the to be welded brace table of clamping in welding tooling 18 to rise or decline, when turnover disc 11 overturns simultaneously, also can be with cradle 4 to overturn, realize the upset of brace table to be welded.
In the present embodiment, workbench 1 below is provided with mobile device, mobile device comprises the line slide rail 2 of two parallel arrangements and is located at the second slide block 10 being slidably connected with line slide rail 2 on line slide rail 2, workbench 1 two ends be respectively equipped with line slide rail 2 on the chute that matches of the second slide block 10, when work, workbench 1 moves to the below of cradle 4 by mobile device, whole device is changed with the variation of the position of workbench 1, makes the course of work more convenient.
The utility model also comprises universal headstock and universal tailstock, universal headstock is installed on the both sides of cradle 4 and is connected with the headstock 5 and tailstock 6 respectively with universal tailstock, universal headstock and universal tailstock are mainly made up of holder, sliding seat and part bearing pin, in work, can compensate because system is moved the distortion deviation, the horizontal departure that cause by the design feature of self, suitably reduce the running precision requirement of system.
In the present embodiment, welding tooling 18 is mainly made up of frock body and peripheral smallclothes, all adopt Fine Steel Casting iron to be welded, the processing of whole removing stress, there is good structural rigidity and stability, can meet the clamping requirement of 39 meters, 47 meters, 49 meters, 50 meters, 52 meters, 53 meters, 56 meters, 57 meters, 58 meters and 61 meters brace tables, under revolution driving effect, do gyration.
The utility model also comprises control device 17, control device 17 comprises one or both in master control cabinet or manual control box, the action of hydraulic lifting, upset, revolution and the workbench 1 of control device 17 centralized management systems, and by corresponding travel feedback, the action relationships of the each parts of coherent system, is furnished with master control cabinet and manual control box two places control, and is provided with nearly control and control function far away, handled easily person, in station use arbitrarily, realizes the multidirectional operation for the treatment of welding work pieces.
The brace table positioner that the utility model provides is the one welding auxiliary equipment that by changing weldment position, welding work pieces is placed in to desirable welding position and completes mechanization, automatic welding, realize high speed, precision welding, be mainly used in smallclothes group on pump truck brace table to and welding job, brace table clamping can overturn on welding tooling, revolution and up-down deflection, realize the welding in the best condition of brace table weld seam, significantly improve weldquality, alleviate staff's labour intensity, greatly enhance productivity.
The foregoing is only preferred embodiment of the present utility model, not in order to limit the utility model, all within spirit of the present utility model and principle, any modification of doing, be equal to replacement etc., within all should being included in protection domain of the present utility model.
Claims (8)
1. brace table positioner, it is characterized in that, comprise workbench, be located at respectively the headstock and the tailstock of described workbench both sides, and be located at the cradle between the described headstock and tailstock, described cradle is provided with slewing equipment, described slewing equipment comprises the revolution support being fixedly connected with described cradle, support with described revolution the rotary disk being fixedly connected with, be located at the welding tooling for clamping brace table to be welded on described rotary disk, and drive the rotating revolution driver of described rotary disk, described cradle both sides are provided with turning device respectively and between the described headstock and tailstock, described turning device comprises the turnover disc being fixedly connected with described cradle, and the upset driver that drives described turnover disc to overturn.
2. brace table positioner as claimed in claim 1, it is characterized in that, the described headstock and tailstock include column and slide carriage, described column is provided with rectangular guideway, described slide carriage is provided with the first slide block being set in movably on described rectangular guideway, described column and slide carriage are slidably connected by described rectangular guideway and described the first slide block, the rising of described slide carriage or decline by lifting driver drives, described lifting driver comprises hydraulic cylinder and the hydraulic oil pump to input hydraulic pressure oil in described hydraulic cylinder.
3. brace table positioner as claimed in claim 2, is characterized in that, described turnover disc one side is fixed with the first connecting plate, and opposite side is fixed with the second connecting plate, and described the first connecting plate is fixedly connected with described slide carriage.
4. brace table positioner as claimed in claim 3, is characterized in that, described cradle two ends are fixed with respectively Connection Block, and described Connection Block and described the second connecting plate are fastenedly connected by securing member.
5. brace table positioner as claimed in claim 1, it is characterized in that, described workbench below is provided with mobile device, described mobile device comprises the line slide rail of two parallel arrangements and is located at the second slide block being slidably connected with described line slide rail on described line slide rail, described workbench two ends be respectively equipped with described line slide rail on the chute that matches of the second slide block.
6. brace table positioner as claimed in claim 1, is characterized in that, described positioner also comprises universal headstock and universal tailstock, and described universal headstock is installed on the both sides of described cradle and is connected with the described headstock and tailstock respectively with universal tailstock.
7. brace table positioner as claimed in claim 1, is characterized in that, described revolution driver and upset driver include worm-gear speed reducer and frequency control braking motor.
8. brace table positioner as claimed in claim 1, is characterized in that, described positioner also comprises control device, and described control device comprises one or both in master control cabinet or manual control box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320869089.6U CN203679629U (en) | 2013-12-27 | 2013-12-27 | Support table positioner |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320869089.6U CN203679629U (en) | 2013-12-27 | 2013-12-27 | Support table positioner |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203679629U true CN203679629U (en) | 2014-07-02 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320869089.6U Expired - Lifetime CN203679629U (en) | 2013-12-27 | 2013-12-27 | Support table positioner |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203679629U (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104959756A (en) * | 2014-08-28 | 2015-10-07 | 兴勤（宜昌）电子有限公司 | Turntable type automatic welding device |
| CN105436799A (en) * | 2015-12-31 | 2016-03-30 | 沧州惠邦机电产品制造有限责任公司 | Quickly-assembled combined welding and positioning tool |
| CN105945494A (en) * | 2016-06-08 | 2016-09-21 | 山东希斯新能源发展有限公司 | Large box-type steel structure welding positioner and use method thereof |
| CN106425224A (en) * | 2016-11-07 | 2017-02-22 | 天津九鹏汽车装备技术有限公司 | Driving-separable welding positioner |
| CN106736187A (en) * | 2017-01-23 | 2017-05-31 | 广东工业大学 | Con-rod fracture splitting groove laser machines grip device |
| CN106736078A (en) * | 2016-12-28 | 2017-05-31 | 成都中车电机有限公司 | A kind of AC traction electric motor rotor turning device |
| CN108000006A (en) * | 2017-12-06 | 2018-05-08 | 安徽睿知信信息科技有限公司 | A kind of welding tooling of fire hydrant cabinet |
| CN108436374A (en) * | 2018-05-28 | 2018-08-24 | 华翔翔能电气股份有限公司 | Oil tank of transformer automatic welding positioner |
| CN109454387A (en) * | 2017-09-06 | 2019-03-12 | 长沙华恒机器人系统有限公司 | Up-down deflection machine |
| CN110262307A (en) * | 2019-04-30 | 2019-09-20 | 陈龙 | A kind of Intelligent internet of things laboratory |
| CN112935610A (en) * | 2021-04-07 | 2021-06-11 | 宁波瑞畅自动化科技有限公司 | Electromechanical welding device and process |
-
2013
- 2013-12-27 CN CN201320869089.6U patent/CN203679629U/en not_active Expired - Lifetime
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104959756A (en) * | 2014-08-28 | 2015-10-07 | 兴勤（宜昌）电子有限公司 | Turntable type automatic welding device |
| CN105436799A (en) * | 2015-12-31 | 2016-03-30 | 沧州惠邦机电产品制造有限责任公司 | Quickly-assembled combined welding and positioning tool |
| CN105945494A (en) * | 2016-06-08 | 2016-09-21 | 山东希斯新能源发展有限公司 | Large box-type steel structure welding positioner and use method thereof |
| CN106425224B (en) * | 2016-11-07 | 2018-06-22 | 天津九鹏汽车装备技术有限公司 | A kind of driving separate type positioner |
| CN106425224A (en) * | 2016-11-07 | 2017-02-22 | 天津九鹏汽车装备技术有限公司 | Driving-separable welding positioner |
| CN106736078A (en) * | 2016-12-28 | 2017-05-31 | 成都中车电机有限公司 | A kind of AC traction electric motor rotor turning device |
| CN106736187A (en) * | 2017-01-23 | 2017-05-31 | 广东工业大学 | Con-rod fracture splitting groove laser machines grip device |
| CN109454387A (en) * | 2017-09-06 | 2019-03-12 | 长沙华恒机器人系统有限公司 | Up-down deflection machine |
| CN108000006A (en) * | 2017-12-06 | 2018-05-08 | 安徽睿知信信息科技有限公司 | A kind of welding tooling of fire hydrant cabinet |
| CN108436374A (en) * | 2018-05-28 | 2018-08-24 | 华翔翔能电气股份有限公司 | Oil tank of transformer automatic welding positioner |
| CN110262307A (en) * | 2019-04-30 | 2019-09-20 | 陈龙 | A kind of Intelligent internet of things laboratory |
| CN112935610A (en) * | 2021-04-07 | 2021-06-11 | 宁波瑞畅自动化科技有限公司 | Electromechanical welding device and process |
| CN112935610B (en) * | 2021-04-07 | 2022-10-28 | 科纳森(广东)医学影像科技有限公司 | Electromechanical welding device and process |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140702 |
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| CX01 | Expiry of patent term |