CN203670738U - Cam gear-shifting mechanism for small gearbox - Google Patents

Cam gear-shifting mechanism for small gearbox Download PDF

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Publication number
CN203670738U
CN203670738U CN201420020174.XU CN201420020174U CN203670738U CN 203670738 U CN203670738 U CN 203670738U CN 201420020174 U CN201420020174 U CN 201420020174U CN 203670738 U CN203670738 U CN 203670738U
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shaft
bevel gear
shift
shift fork
gear
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Chinese (zh)
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姬江涛
何亚凯
邓明俐
贾世通
贺智涛
杜新武
倪利伟
郑治华
杜蒙蒙
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Henan University of Science and Technology
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Henan University of Science and Technology
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Abstract

一种小型变速箱用的凸轮换挡机构,包括相互啮合的大锥齿轮和小锥齿轮,大锥齿轮轴与传动轴相连接,小齿轮轴为输出轴,还设有圆柱凸轮、拨叉轴、拨叉、花键轴和设置在花键轴上的换档齿轮,所述的传动轴与大锥齿轮轴的连极端设有多个定位槽,通过调整大锥齿轮轴转动定位槽的数量来控制大锥齿轮的转动角度,在所述小齿轮轴上固定设有圆柱凸轮,圆柱凸轮与小齿轮轴同步转动,在拨叉轴上套设有拨叉,拨叉的一端位于圆柱凸轮槽内,另一端连接在换档齿轮上。本实用新型简化了操作机构使其由原来的空间移动变成了绕自身的空间转动,不仅缩小了操作空间使整机的布置更加合理,而且工人对换挡机构操作更加舒适。

A cam shifting mechanism for a small gearbox, including a large bevel gear and a small bevel gear meshing with each other, the large bevel gear shaft is connected to the transmission shaft, the pinion gear shaft is the output shaft, and a cylindrical cam and a shift fork shaft are also provided , a shift fork, a spline shaft, and a shift gear arranged on the spline shaft, the connecting ends of the transmission shaft and the large bevel gear shaft are provided with a plurality of positioning grooves, and by adjusting the number of positioning grooves rotated by the large bevel gear shaft To control the rotation angle of the large bevel gear, a cylindrical cam is fixed on the pinion shaft, and the cylindrical cam rotates synchronously with the pinion shaft. A shift fork is set on the shift fork shaft, and one end of the shift fork is located in the groove of the cylindrical cam Inside, the other end is connected to the shift gear. The utility model simplifies the operation mechanism so that the original space movement becomes the rotation around its own space, which not only reduces the operation space and makes the arrangement of the whole machine more reasonable, but also makes the operation of the shift mechanism more comfortable for workers.

Description

一种小型变速箱用的凸轮换挡机构A Cam Shifting Mechanism for Small Gearbox

技术领域 technical field

本实用新型涉及一种小型变速箱用换挡机构,特别是一种小型变速箱用的凸轮换挡机构。 The utility model relates to a shift mechanism for a small gearbox, in particular to a cam shift mechanism for a small gearbox.

背景技术 Background technique

变速箱是工业机械中的重要组成部分,在实际运用中,变速箱需要变速换挡机构实现变速效果,此机构能够控制变速箱实现预定的运转效果。 The gearbox is an important part of industrial machinery. In actual use, the gearbox needs a gear shifting mechanism to achieve the shifting effect. This mechanism can control the gearbox to achieve a predetermined operation effect.

随着技术的进步,现有的变速箱换挡机构也逐步发展成多元化趋势,与传统手动换挡变速机构有较大区别的是无级变速和自动变速。先进的变速机构受自身结构影响不适用于较小的变速器中,且此换挡机构的结构复杂、生产制造成本比较昂贵决定了其不适用于简单、较小的变速器。手动换挡机构有结构简单、成本低等优点广泛地应用于一般机械中,但是现有的手动换挡机构由于其操作部分占据了很大的空间,不仅影响了整体机械的协调,而且还干扰者其他部件的空间布置。 With the advancement of technology, the existing gearbox shifting mechanism has gradually developed into a trend of diversification, and the difference between the traditional manual shifting and shifting mechanism is continuously variable transmission and automatic transmission. Due to the influence of its own structure, the advanced speed change mechanism is not suitable for smaller speed changers, and the complex structure and relatively expensive manufacturing cost of this gear shift mechanism determine that it is not suitable for simple and small speed changers. The manual shifting mechanism has the advantages of simple structure and low cost, and is widely used in general machinery. However, the existing manual shifting mechanism not only affects the coordination of the whole machine, but also interferes with the Or the spatial arrangement of other components.

实用新型内容 Utility model content

为解决上述技术问题,本实用新型提供一种小型变速箱用的凸轮换挡机构,其简化了操作机构使其由原来的空间移动变成了绕自身的空间转动,不仅缩小了操作空间使整机的布置更加合理,而且工人对换挡机构操作更加舒适。 In order to solve the above-mentioned technical problems, the utility model provides a cam shift mechanism for a small gearbox, which simplifies the operation mechanism so that it changes from the original space movement to the rotation around its own space, which not only reduces the operation space and makes the whole The layout of the machine is more reasonable, and the workers are more comfortable to operate the shifting mechanism.

本实用新型所采用的技术方案是:一种小型变速箱用的凸轮换挡机构,包括相互啮合的大锥齿轮和小锥齿轮,大锥齿轮轴与传动轴相连接,小齿轮轴为输出轴,还设有圆柱凸轮、拨叉轴、拨叉、花键轴和设置在花键轴上的换档齿轮,所述的传动轴与大锥齿轮轴的连极端设有多个定位槽,通过调整大锥齿轮轴转动定位槽的数量来控制大锥齿轮的转动角度,在所述小齿轮轴上固定设有圆柱凸轮,圆柱凸轮与小齿轮轴同步转动,在拨叉轴上套设有拨叉,拨叉的一端位于圆柱凸轮槽内,另一端连接在换档齿轮上。 The technical solution adopted by the utility model is: a cam shift mechanism for a small gearbox, including a large bevel gear and a small bevel gear meshing with each other, the large bevel gear shaft is connected with the transmission shaft, and the pinion gear shaft is the output shaft , a cylindrical cam, a shift fork shaft, a shift fork, a spline shaft, and a shift gear arranged on the spline shaft are also provided, and the connecting ends of the transmission shaft and the large bevel gear shaft are provided with a plurality of positioning grooves, through Adjust the number of rotation positioning slots of the large bevel gear shaft to control the rotation angle of the large bevel gear. A cylindrical cam is fixed on the pinion shaft, and the cylindrical cam rotates synchronously with the pinion shaft. A dial is set on the shift fork shaft. One end of the shift fork is located in the cylindrical cam groove, and the other end is connected to the shift gear.

所述的拨叉上设有导向孔,该导向孔与拨叉轴呈间隙配合,在拨叉轴的外圆周面上对称设有两个导向槽,对应导向槽的位置在拨叉的导向孔内对应设有限位块。 The shift fork is provided with a guide hole, the guide hole is clearance fit with the shift fork shaft, two guide grooves are symmetrically arranged on the outer circumferential surface of the shift fork shaft, and the corresponding guide grooves are located in the guide hole of the shift fork Correspondingly, there is a limit block inside.

所述的传动轴端部还连接有操作手柄。 The end of the transmission shaft is also connected with an operating handle.

本实用新型的有益效果是:本实用新型利用圆柱凸轮自身空间结构特点实现换挡。圆柱凸轮通过自身的转动实现空间相位变化,从而由圆柱凸轮槽带动拨叉实现位移的改变;该凸轮机构简化了操作机构使其由原来的空间移动变成了绕自身的空间转动,工人对换挡机构操作更加舒适,缩小了操作空间使整机的布置更加合理。 The beneficial effects of the utility model are: the utility model utilizes the spatial structure characteristics of the cylindrical cam itself to realize gear shifting. The cylindrical cam realizes the spatial phase change through its own rotation, so that the shift fork is driven by the cylindrical cam groove to change the displacement; the cam mechanism simplifies the operating mechanism so that the original spatial movement becomes the rotation around its own space, and the workers exchange The gear mechanism is more comfortable to operate, and the operating space is reduced to make the layout of the whole machine more reasonable.

附图说明 Description of drawings

图1为本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.

图2为拨叉与拨叉轴连接的结构示意图。 Fig. 2 is a structural schematic diagram of the connection between the shift fork and the shift fork shaft.

附图标记:1、大锥齿轮,2、大锥齿轮轴,3、小锥齿轮,4、小锥齿轮轴,5、传动轴,6、定位槽,7、圆柱凸轮,701、圆柱凸轮槽,8、拨叉轴,801、导向槽,9、拨叉,901、导向孔,902、限位块,10、花键轴,11、换挡齿轮。 Reference signs: 1, large bevel gear, 2, large bevel gear shaft, 3, small bevel gear, 4, small bevel gear shaft, 5, transmission shaft, 6, positioning groove, 7, cylindrical cam, 701, cylindrical cam groove , 8, shift fork shaft, 801, guide groove, 9, shift fork, 901, guide hole, 902, limit block, 10, spline shaft, 11, shift gear.

具体实施方式 Detailed ways

    下面结合附图对本实用新型的实施例作详细说明,本实施例以本实用新型技术方案为前提,给出了详细的实施方式和具体的操作过程,但本实用新型的保护范围不限于下述的实施例。     Below in conjunction with accompanying drawing the embodiment of the present utility model is described in detail, present embodiment is based on the premise of the utility model technical scheme, has provided detailed implementation and specific operation process, but the protection scope of the present utility model is not limited to the following the embodiment.

如图所示,一种小型变速箱用的凸轮换挡机构,包括相互啮合的大锥齿轮1和小锥齿轮3,大锥齿轮轴2与传动轴5相连接,小齿轮轴4为输出轴,还设有圆柱凸轮7、拨叉轴8、拨叉9、花键轴10和设置在花键轴上的换档齿轮11,在所述小齿轮轴4上固定设有圆柱凸轮7,圆柱凸轮7与小齿轮轴4同步转动,在拨叉轴8上设有拨叉9,拨叉9可以在拨叉轴8滑动,拨叉9的一端位于圆柱凸轮槽701内,另一端连接在换档齿轮11上,本实用新型,所述的传动轴5与大锥齿轮轴2的连极端设有多个定位槽6,通过调整大锥齿轮轴转动定位槽的数量来控制大锥齿轮的转动角度,相对应地控制着每一个换挡位置,其中定位槽的个数与挡位数相对应,改变定位槽的个数并相应地改变凸轮槽的控制行程可以增减变速箱的挡位数;在传动轴端部可连接操作手柄,工人通过转动手柄实现大锥齿轮转动,驱动小锥齿轮轴和焊接其上的圆柱凸轮转动,圆柱凸轮带动拨叉在拨叉轴上滑动,最终带动换挡齿轮在花键轴上移动,实现换挡。 As shown in the figure, a cam shift mechanism for a small gearbox includes a large bevel gear 1 and a small bevel gear 3 that mesh with each other, the large bevel gear shaft 2 is connected with the transmission shaft 5, and the pinion gear shaft 4 is the output shaft , also be provided with cylindrical cam 7, shift fork shaft 8, shift fork 9, spline shaft 10 and shift gear 11 arranged on the spline shaft, fixedly be provided with cylindrical cam 7 on described pinion shaft 4, cylindrical The cam 7 rotates synchronously with the pinion shaft 4. A shift fork 9 is provided on the shift fork shaft 8. The shift fork 9 can slide on the shift fork shaft 8. One end of the shift fork 9 is located in the cylindrical cam groove 701, and the other end is connected to the On the gear gear 11, in the utility model, the connecting ends of the transmission shaft 5 and the large bevel gear shaft 2 are provided with a plurality of positioning grooves 6, and the rotation of the large bevel gear is controlled by adjusting the number of positioning grooves for the rotation of the large bevel gear shaft The angle controls each shift position correspondingly. The number of positioning slots corresponds to the number of gears. Changing the number of positioning slots and correspondingly changing the control stroke of the cam groove can increase or decrease the number of gears in the gearbox. An operating handle can be connected to the end of the transmission shaft, and the worker can rotate the large bevel gear by turning the handle, driving the small bevel gear shaft and the cylindrical cam welded on it to rotate, and the cylindrical cam drives the shift fork to slide on the shift fork shaft, and finally drives the shifter The block gear moves on the spline shaft to realize gear shifting.

本实用新型,进一步优化本方案,所述的拨叉9上还设有导向孔901,该导向孔901与拨叉轴8呈间隙配合,在拨叉轴8的外圆周面上对称设有两个导向槽801,对应导向槽801的位置在拨叉的导向孔901内对应设有限位块902,当拨叉9在拨叉轴8上滑动过程中,限位块902位于导向槽801内并沿导向槽801的方向移动,通过限位块902的限制作用,使得拨叉不能转动,因此在换挡过程中避免了拨叉的不正常振动,提高换挡操作的准确性。 The utility model further optimizes the scheme. The shift fork 9 is also provided with a guide hole 901. The guide hole 901 is in clearance fit with the shift fork shaft 8. On the outer circumferential surface of the shift fork shaft 8, two A guide groove 801, corresponding to the position of the guide groove 801, a limit block 902 is correspondingly provided in the guide hole 901 of the shift fork. When the shift fork 9 slides on the shift fork shaft 8, the limit block 902 is located in the guide groove 801 and Moving along the direction of the guide groove 801, the shift fork cannot rotate through the restriction of the limit block 902, so that the abnormal vibration of the shift fork is avoided during the shifting process, and the accuracy of the shifting operation is improved.

Claims (3)

1.一种小型变速箱用的凸轮换挡机构,包括相互啮合的大锥齿轮(1)和小锥齿轮(3),大锥齿轮轴(2)与传动轴(5)相连接,小齿轮轴(4)为输出轴,其特征在于:还设有圆柱凸轮(7)、拨叉轴(8)、拨叉(9)、花键轴(10)和设置在花键轴上的换档齿轮(11),所述的传动轴(5)与大锥齿轮轴(2)的连极端设有多个定位槽(6),通过调整大锥齿轮轴转动定位槽的数量来控制大锥齿轮的转动角度,在所述小齿轮轴(4)上固定设有圆柱凸轮(7),圆柱凸轮(7)与小齿轮轴(4)同步转动,在拨叉轴(8)上套设有拨叉(9),拨叉(9)的一端位于圆柱凸轮槽(701)内,另一端连接在换档齿轮(11)上。 1. A cam shifting mechanism for a small gearbox, including a large bevel gear (1) and a small bevel gear (3) meshing with each other, the large bevel gear shaft (2) is connected with the transmission shaft (5), and the pinion gear The shaft (4) is an output shaft, which is characterized in that it is also provided with a cylindrical cam (7), a shift fork shaft (8), a shift fork (9), a spline shaft (10) and a shift gear arranged on the spline shaft The gear (11), the connecting end of the transmission shaft (5) and the large bevel gear shaft (2) is provided with a plurality of positioning grooves (6), and the large bevel gear is controlled by adjusting the number of positioning grooves for the rotation of the large bevel gear shaft. The rotation angle of the pinion shaft (4) is fixed with a cylindrical cam (7), and the cylindrical cam (7) rotates synchronously with the pinion shaft (4), and a dial is set on the fork shaft (8). Fork (9), one end of shift fork (9) is located in cylindrical cam groove (701), and the other end is connected on the shift gear (11). 2.根据权利要求1所述的一种小型变速箱用的凸轮换挡机构,其特征在于:所述的拨叉(9)上设有导向孔(901),该导向孔(901)与拨叉轴(8)呈间隙配合,在拨叉轴(8)的外圆周面上对称设有两个导向槽(801),对应导向槽(801)的位置在拨叉的导向孔(901)内对应设有限位块(902)。 2. A cam gear shifting mechanism for a small gearbox according to claim 1, characterized in that: said shift fork (9) is provided with a guide hole (901), and the guide hole (901) is connected with the dial The fork shaft (8) is in clearance fit, and two guide grooves (801) are symmetrically arranged on the outer circumferential surface of the fork shaft (8), and the corresponding guide grooves (801) are located in the guide hole (901) of the fork Correspondingly, a limit block (902) is provided. 3.根据权利要求1或2所述的一种小型变速箱用的凸轮换挡机构,其特征在于:所述的传动轴(5)端部还连接有操作手柄。 3. A cam shift mechanism for a small gearbox according to claim 1 or 2, characterized in that an operating handle is connected to the end of the transmission shaft (5).
CN201420020174.XU 2014-01-14 2014-01-14 Cam gear-shifting mechanism for small gearbox Expired - Fee Related CN203670738U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103758993A (en) * 2014-01-14 2014-04-30 河南科技大学 Cam gear-shifting mechanism for small gearbox
CN106594258A (en) * 2016-11-28 2017-04-26 芜湖木木游乐设备有限公司 Shifting operation mechanism for operating equipment of entertainment place
CN110965192A (en) * 2019-11-07 2020-04-07 苏州圣龙丝织绣品有限公司 Let-off machine and clutch device thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103758993A (en) * 2014-01-14 2014-04-30 河南科技大学 Cam gear-shifting mechanism for small gearbox
CN103758993B (en) * 2014-01-14 2016-02-10 河南科技大学 A kind of cam gearshift of small gear-box
CN106594258A (en) * 2016-11-28 2017-04-26 芜湖木木游乐设备有限公司 Shifting operation mechanism for operating equipment of entertainment place
CN110965192A (en) * 2019-11-07 2020-04-07 苏州圣龙丝织绣品有限公司 Let-off machine and clutch device thereof

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