CN203665628U - Interlayer glass online trimming device - Google Patents
Interlayer glass online trimming device Download PDFInfo
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Abstract
本实用新型公开了一种夹层玻璃在线修边装置,包括机架、传输机构、旋转机构、支撑机构、第一升降机构、第二升降机构,所述传输机构通过第一升降机构与机架连接,所述旋转机构设置在第二升降机构上,所述支撑机构设置在旋转机构上,所述传输机构包括两条相对设置的输送线以及驱动输送线运转的动力机构,所述第二升降机构设置在两条输送线之间。通过所述夹层玻璃在线修边装置,操作工可在生产线上直接对夹层玻璃进行修边,不需要绕着玻璃边缘大幅度走动,修边完后,旋转机构带着玻璃再次旋转,方便对修边质量进行检验,不仅大大降低了人力工作强度,进一步提高了工作效率,而且无需来回搬运夹层玻璃,避免了夹层玻璃被划伤的问题。
The utility model discloses an online edge trimming device for laminated glass, which comprises a frame, a transmission mechanism, a rotation mechanism, a support mechanism, a first lifting mechanism and a second lifting mechanism, and the transmission mechanism is connected with the frame through the first lifting mechanism , the rotating mechanism is arranged on the second lifting mechanism, the supporting mechanism is arranged on the rotating mechanism, the transmission mechanism includes two oppositely arranged conveying lines and a power mechanism for driving the conveying lines, the second lifting mechanism Set between two conveyor lines. Through the laminated glass on-line trimming device, the operator can directly trim the laminated glass on the production line without having to walk around the edge of the glass. After trimming, the rotating mechanism will rotate the glass again, which is convenient for repair Inspection of edge quality not only greatly reduces the intensity of manpower work and further improves work efficiency, but also eliminates the need to carry laminated glass back and forth, avoiding the problem of laminated glass being scratched.
Description
技术领域technical field
本实用新型涉及夹层玻璃制造技术,特别涉及一种夹层玻璃在线修边装置。The utility model relates to the manufacturing technology of laminated glass, in particular to an online edge trimming device for laminated glass.
背景技术Background technique
汽车夹层玻璃是在两块或多块玻璃板之间夹上中间膜片,再经高压釜高压处理后形成。中间膜片通常为PVB材料制成的膜片,经过高压釜高压处理后会在汽车夹层玻璃的边缘残留多余的PVB膜片,根据汽车玻璃生产工艺要求,需要将玻璃边缘残留的多余PVB膜片去除,本领域技术人员称之为“修边”。传统的修边方法都是通过人工将玻璃搬运到简易的修边操作台上,然后操作工绕玻璃边缘用砂轮对玻璃进行磨边处理,对于需要重复修理的部位需要来回多次才行,边部磨削完后,操作工还需要再次沿着玻璃边缘检查修边的情况,每修完一片玻璃,操作工需要来回沿玻璃边缘至少两趟,检验后,还要通过人工搬运到相应的传输线上,进行下一道工序的生产,整个过程,操作工的工作量非常大,工作效率低,而且多次搬运玻璃容易损伤玻璃。Automotive laminated glass is formed by sandwiching an intermediate film between two or more glass plates, and then undergoing high-pressure treatment in an autoclave. The intermediate diaphragm is usually a diaphragm made of PVB material. After high-pressure treatment in an autoclave, excess PVB diaphragms will remain on the edge of the automotive laminated glass. According to the requirements of the automotive glass production process, the excess PVB diaphragm remaining on the edge of the glass needs Removal is called "trimming" by those skilled in the art. The traditional trimming method is to manually transport the glass to a simple trimming operation table, and then the operator goes around the edge of the glass with a grinding wheel to grind the glass. For the parts that need to be repaired repeatedly, it needs to go back and forth many times. After the grinding is completed, the operator needs to check the trimming condition along the edge of the glass again. Every time a piece of glass is trimmed, the operator needs to go back and forth along the edge of the glass at least twice. After the inspection, it must be manually transported to the corresponding transmission line. In the whole process, the workload of the operator is very heavy, the work efficiency is low, and the glass is easily damaged by multiple handling of the glass.
发明内容Contents of the invention
基于此,本实用新型在于克服现有技术的缺陷,提供一种夹层玻璃在线修边装置,旨在降低人力工作强度,提高修边的工作效率,同时避免因多次搬运玻璃而造成玻璃损伤的问题。Based on this, the utility model is to overcome the defects of the prior art and provide an online edge trimming device for laminated glass, which aims to reduce the intensity of manpower work, improve the work efficiency of edge trimming, and avoid glass damage caused by multiple handling of glass. question.
其技术方案如下:Its technical scheme is as follows:
一种夹层玻璃在线修边装置,包括机架、传输机构、旋转机构、支撑机构、第一升降机构、第二升降机构,所述传输机构通过第一升降机构与机架连接,所述旋转机构设置在第二升降机构上,所述支撑机构设置在旋转机构上,所述传输机构包括两条相对设置的输送线以及驱动输送线运转的动力机构,所述第二升降机构设置在两条输送线之间。An online trimming device for laminated glass, comprising a frame, a transmission mechanism, a rotation mechanism, a support mechanism, a first lifting mechanism, and a second lifting mechanism, the transmission mechanism is connected to the frame through the first lifting mechanism, and the rotation mechanism It is arranged on the second lifting mechanism, the supporting mechanism is arranged on the rotating mechanism, the transmission mechanism includes two opposite conveying lines and a power mechanism for driving the conveying lines, the second lifting mechanism is arranged on the two conveying between lines.
优选的,所述旋转机构包括带制动盘的旋转座、与旋转座匹配的旋转轴、制动器,所述旋转轴一端安装在旋转座内,另一端安装在第二升降机构上,所述制动器与旋转座上的制动盘配合,用于制动旋转座。Preferably, the rotating mechanism includes a rotating seat with a brake disc, a rotating shaft matching the rotating seat, and a brake. One end of the rotating shaft is installed in the rotating seat, and the other end is installed on the second lifting mechanism. The brake Cooperate with the brake disc on the swivel base to brake the swivel base.
优选的,所述制动器为空压叠式制动器,所述空压叠式制动器包括上压头、下压头、气动控制机构,所述上压头与下压头叠置于第二升降机构上,上压头与下压头之间设有夹位,所述制动盘设置在夹位内,所述气动控制机构与上压头、下压头连接,用于控制上压头、下压头压合运动。Preferably, the brake is an air pressure stack brake, and the air pressure stack brake includes an upper pressure head, a lower pressure head, and a pneumatic control mechanism, and the upper pressure head and the lower pressure head are stacked on the second lifting mechanism , there is a clamping position between the upper pressing head and the lower pressing head, the brake disc is set in the clamping position, the pneumatic control mechanism is connected with the upper pressing head and the lower pressing head, and is used to control the upper pressing head and the lower pressing head. Head press movement.
优选的,所述旋转机构包括两个制动器,两个制动器分别设置在制动盘两侧。Preferably, the rotating mechanism includes two brakes, and the two brakes are respectively arranged on both sides of the brake disc.
优选的,所述第一升降机构包括滑轨、滑块,所述滑轨竖向设置在机架上,所述滑块滑动安装在滑轨上,并且所述滑块与传输机构连接。Preferably, the first lifting mechanism includes a slide rail and a slide block, the slide rail is vertically arranged on the frame, the slide block is slidably installed on the slide rail, and the slide block is connected to the transmission mechanism.
优选的,所述的夹层玻璃在线修边装置包括四个第一升降机构,每一条输送线外侧通过两个第一升降机构与机架连接。Preferably, the online edge trimming device for laminated glass includes four first lifting mechanisms, and the outer side of each conveying line is connected to the frame through two first lifting mechanisms.
优选的,所述第二升降机构包括气缸座、两根导柱、顶板、气缸、所述气缸包括缸筒、杆体,所述气缸座上设有与导柱匹配的两个安装孔,两根导柱一端设置在安装孔内,另一与顶板连接,所述缸筒安装在气缸座上,并且处于两根导柱之间,所述杆体一端安装在缸筒内,另一与顶板连接,所述顶板与旋转机构连接。Preferably, the second lifting mechanism includes a cylinder base, two guide columns, a top plate, and a cylinder. The cylinder includes a cylinder barrel and a rod body. One end of the guide post is installed in the installation hole, and the other is connected to the top plate. The cylinder is installed on the cylinder seat and is between the two guide posts. One end of the rod body is installed in the cylinder, and the other is connected to the top plate. The top plate is connected with the rotating mechanism.
优选的,所述支撑机构包括撑杆、两个叉臂、多个吸盘,所述撑杆与旋转座连接,两个叉臂与撑杆相交设置在撑杆两端,所述吸盘安装在撑杆上。Preferably, the support mechanism includes a brace, two forks, and a plurality of suction cups, the brace is connected to the rotating seat, the two forks intersect with the brace and are arranged at both ends of the brace, and the suction cups are installed on the brace on the pole.
优选的,所述的夹层玻璃在线修边装置还包括设置在旋转机构下方的照明机构,所述照明机构包括安装架及多根灯管,所述安装架安装在机架上,所述灯管安装在安装架上。Preferably, the online edge trimming device for laminated glass also includes a lighting mechanism arranged under the rotating mechanism, the lighting mechanism includes a mounting frame and a plurality of lamp tubes, the mounting frame is installed on the frame, and the lamp tubes Installed on the mounting bracket.
实用新型还提供了夹层玻璃在线修边方法,旨在降低人力工作强度,提高修边的工作效率,同时避免因多次搬运玻璃而造成玻璃损伤的问题。The utility model also provides an online trimming method for laminated glass, which aims to reduce the intensity of manpower work, improve the work efficiency of trimming, and avoid the problem of glass damage caused by multiple handling of glass.
其技术方案如下:Its technical scheme is as follows:
一种夹层玻璃在线修边方法,采用了上述任一项所述的夹层玻璃在线修边装置,所述方法包括如下步骤:An online trimming method for laminated glass, using the online trimming device for laminated glass described in any one of the above, said method comprising the following steps:
第二升降机构带着旋转机构、支撑机构上升,支撑机构从传输机构上顶起夹层玻璃上升至修边高度;The second lifting mechanism lifts the rotating mechanism and the supporting mechanism, and the supporting mechanism lifts the laminated glass from the transmission mechanism and rises to the trimming height;
第一升降机构带着由传输机构下降至让位高度;The first elevating mechanism is brought down to the relief height by the transmission mechanism;
旋转机构带着支撑机构及夹层玻璃旋转,操作工用修边刀沿夹层玻璃边缘进行修边。The rotating mechanism rotates with the supporting mechanism and the laminated glass, and the operator trims the edge of the laminated glass with a trimming knife.
一种夹层玻璃在线修边方法,采用了上述任一项所述的夹层玻璃在线修边装置,所述方法包括如下步骤:An online trimming method for laminated glass, using the online trimming device for laminated glass described in any one of the above, said method comprising the following steps:
第二升降机构带着旋转机构、支撑机构上升,支撑机构从传输机构上顶起夹层玻璃上升至第一让位高度,所述第一让位高度高于输送线的高度,且保证夹层玻璃不与输送线干涉;The second lifting mechanism lifts the rotating mechanism and the supporting mechanism, and the supporting mechanism lifts the laminated glass from the transmission mechanism and rises to the first relief height, which is higher than the conveying line and ensures that the laminated glass does not Interference with the conveyor line;
旋转机构带着支撑机构及夹层玻璃旋转,操作工用修边刀沿夹层玻璃边缘进行修边。The rotating mechanism rotates with the supporting mechanism and the laminated glass, and the operator trims the edge of the laminated glass with a trimming knife.
一种夹层玻璃在线修边方法,采用了上述任一项所述的夹层玻璃在线修边装置,所述方法包括如下步骤:An online trimming method for laminated glass, using the online trimming device for laminated glass described in any one of the above, said method comprising the following steps:
第一升降机构带着传输机构下降,支撑机构从传输机构上顶起夹层玻璃,第一升降机构继续下降至第二让位高度,所述第二让位高度低于输送线的高度,且保证夹层玻璃不与输送线干涉;The first lifting mechanism lowers with the transmission mechanism, the supporting mechanism lifts the laminated glass from the transmission mechanism, the first lifting mechanism continues to descend to the second relief height, and the second relief height is lower than the conveying line height and ensures Laminated glass does not interfere with the conveyor line;
旋转机构带着支撑机构及夹层玻璃旋转,操作工用修边刀沿夹层玻璃边缘进行修边。The rotating mechanism rotates with the supporting mechanism and the laminated glass, and the operator trims the edge of the laminated glass with a trimming knife.
下面对前述技术方案的优点或原理进行说明:The advantages or principles of the foregoing technical solutions are described below:
上述夹层玻璃在线修边装置,通过将传输机构直接设置在生产线上,承载上一道工序输送过来需修边的夹层玻璃,通过同时调节第一升降机构、第二升降机构可灵活调节夹层玻璃的高度,避免第一升降机构、第二升降机构行程过大,造成运行过程中摇摆,不易控制等问题出现,通过旋转机构带着玻璃旋转,这样操作工可在生产线上最舒适的高度直接对夹层玻璃进行修边,不需要绕着玻璃边缘大幅度走动,修边完后,旋转机构带着玻璃再次旋转,方便对修边质量进行检验,检验合格后,通过传输机构将修边好的夹层玻璃直接输送到下一道工序,这样不仅大大降低了人力工作强度,进一步提高了工作效率,而且也省去了来回搬运夹层玻璃,避免夹层玻璃被划伤。The above-mentioned on-line edge trimming device for laminated glass, by setting the transmission mechanism directly on the production line, carries the laminated glass that needs to be trimmed from the previous process, and can flexibly adjust the height of the laminated glass by simultaneously adjusting the first lifting mechanism and the second lifting mechanism , to avoid excessive travel of the first lifting mechanism and the second lifting mechanism, causing problems such as swaying during operation and difficult control. The glass is rotated through the rotating mechanism, so that the operator can directly touch the laminated glass at the most comfortable height on the production line. For edge trimming, there is no need to move around the edge of the glass. After trimming, the rotating mechanism will rotate the glass again to facilitate inspection of the trimming quality. After the inspection is passed, the trimmed laminated glass will be directly transported It is transported to the next process, which not only greatly reduces the labor intensity and further improves the work efficiency, but also saves the need to carry the laminated glass back and forth to avoid scratches on the laminated glass.
第一种夹层玻璃在线修边方法,与传统修边方法相比,操作工在修边高度通过旋转夹层玻璃采用修边刀进行修边,不需要沿玻璃轮廓大范围走动,修边高度根据操作工身高需求设定,夹层玻璃处在修边高度时,第一升降机构带着由传输机构下降至让位高度,这样避免传输机构影响夹层玻璃旋转,而且通过同时调节第一升降机构、第二升降机构可灵活调节夹层玻璃的高度,避免第一升降机构、第二升降机构行程过大,造成运行过程中摇摆,不易控制等问题出现,使操作工可直接在生产线上修边,大大降低了人力工作强度,省去了来回搬运夹层玻璃的步骤,避免夹层玻璃被划伤,而且采用修边刀进行修边,相比传统的采用砂轮磨削修边的方法,修出的夹层边缘更光滑,平面度更好,而且避免了传统的砂轮磨削产生热量,使夹层吸热,出现夹层弹性加大而造成玻璃角部位置清理不干净的问题。The first online trimming method of laminated glass, compared with the traditional trimming method, the operator trims the edge at the trimming height by rotating the laminated glass with a trimming knife. Work height needs to be set, when the laminated glass is at the trimming height, the first lifting mechanism will be lowered to the relief height by the transmission mechanism, so as to prevent the transmission mechanism from affecting the rotation of the laminated glass, and by simultaneously adjusting the first lifting mechanism, the second The lifting mechanism can flexibly adjust the height of the laminated glass, avoiding the excessive travel of the first lifting mechanism and the second lifting mechanism, causing problems such as swaying during operation and difficult control, so that the operator can directly trim the edge on the production line, greatly reducing the cost. Manpower work intensity saves the step of moving the laminated glass back and forth, avoiding scratches on the laminated glass, and uses a trimming knife to trim the edge. Compared with the traditional method of grinding and trimming with a grinding wheel, the trimmed edge of the interlayer is smoother , the flatness is better, and it avoids the heat generated by traditional grinding wheel grinding, which makes the interlayer absorb heat, and the interlayer elasticity increases, resulting in the problem that the corner of the glass cannot be cleaned cleanly.
第二种夹层玻璃在线修边方法,是传输机构保持最初的高度,通过第二升降机构带着旋转机构、支撑机构上升,支撑机构从传输机构上顶起夹层玻璃上升至第一让位高度,所述第一让位高度高于输送线的高度,且保证夹层玻璃不与输送线干涉,这样操作工也可直接在生产线上修边,大大降低了人力工作强度,省去了来回搬运夹层玻璃的步骤。The second online trimming method of laminated glass is that the transmission mechanism maintains the initial height, and the second lifting mechanism takes the rotation mechanism and the support mechanism up, and the support mechanism lifts the laminated glass from the transmission mechanism and rises to the first relief height. The first relief height is higher than the height of the conveying line, and ensures that the laminated glass does not interfere with the conveying line, so that the operator can also directly trim the edge on the production line, which greatly reduces the labor intensity of manpower and saves the need to carry the laminated glass back and forth A step of.
第三种夹层玻璃在线修边方法,是支撑机构保持最初的高度,通过第一升降机构带着传输机构下降,支撑机构从传输机构上顶起夹层玻璃,第一升降机构继续下降至第二让位高度,所述第二让位高度低于输送线的高度,且保证夹层玻璃不与输送线干涉;这样操作工也可直接在生产线上修边,大大降低了人力工作强度,省去了来回搬运夹层玻璃的步骤。The third online edge trimming method for laminated glass is that the support mechanism maintains the initial height, and the transmission mechanism is lowered by the first lifting mechanism. The support mechanism lifts the laminated glass from the transmission mechanism, and the first lifting mechanism continues to descend to the second level. The height of the second step is lower than the height of the conveying line, and it is guaranteed that the laminated glass does not interfere with the conveying line; in this way, the operator can also directly trim the edge on the production line, which greatly reduces the intensity of manpower work and saves the need for back and forth Steps for handling laminated glass.
附图说明Description of drawings
图1为本实用新型实施例一所述的夹层玻璃在线修边装置的结构示意图;Fig. 1 is a structural schematic diagram of an online trimming device for laminated glass according to Embodiment 1 of the present invention;
图2为本实用新型实施例一所述的第二升降机构、旋转机构、支撑机构第一视角的示意图;Fig. 2 is a schematic diagram of the second lifting mechanism, the rotating mechanism, and the supporting mechanism described in the first embodiment of the present invention;
图3为本实用新型实施例一所述的第二升降机构、旋转机构、支撑机构第二视角的示意图;Fig. 3 is a schematic diagram of a second viewing angle of the second lifting mechanism, the rotating mechanism, and the supporting mechanism described in Embodiment 1 of the present utility model;
图4为本实用新型实施例一所述的夹层玻璃在线修边方法的流程图;Fig. 4 is a flow chart of the online trimming method for laminated glass described in Embodiment 1 of the present invention;
图5为本实用新型实施例二所述的夹层玻璃在线修边方法的流程图;Fig. 5 is a flow chart of the online trimming method for laminated glass described in Embodiment 2 of the present invention;
图6为本实用新型实施例三所述的夹层玻璃在线修边方法的流程图;Fig. 6 is a flow chart of the online trimming method for laminated glass described in Embodiment 3 of the present invention;
附图标记说明:Explanation of reference signs:
10、夹层玻璃,100、机架,200、传输机构,210、输送线,212、主动轮,214、从动轮,216、同步带,218、连接板,220、动力机构,300、旋转机构,310、旋转座,312、制动盘,320、旋转轴,330、制动器,332、上压头,334、下压头,400、支撑机构,410、撑杆,420、叉臂,430、吸盘,500、第一升降机构,510、滑轨,520、滑块,600、第二升降机构,610、气缸座,620、导柱,630、顶板,640、气缸,642、缸筒,644、杆体,700、照明机构,710、安装架,720、灯管。10, laminated glass, 100, frame, 200, transmission mechanism, 210, conveying line, 212, driving wheel, 214, driven wheel, 216, synchronous belt, 218, connecting plate, 220, power mechanism, 300, rotating mechanism, 310, swivel seat, 312, brake disc, 320, rotating shaft, 330, brake, 332, upper pressure head, 334, lower pressure head, 400, support mechanism, 410, strut, 420, yoke, 430, suction cup , 500, first lifting mechanism, 510, slide rail, 520, slider, 600, second lifting mechanism, 610, cylinder seat, 620, guide post, 630, top plate, 640, cylinder, 642, cylinder barrel, 644, Rod body, 700, lighting mechanism, 710, mounting frame, 720, lamp tube.
具体实施方式Detailed ways
下面结合附图对本实用新型的实施例进行详细说明:Embodiment of the utility model is described in detail below in conjunction with accompanying drawing:
实施例一Embodiment one
如图1、图2所示,一种夹层玻璃在线修边装置,包括机架100、传输机构200、旋转机构300、支撑机构400、第一升降机构500、第二升降机构600,所述传输机构200通过第一升降机构500与机架100连接,所述旋转机构300设置在第二升降机构600上,所述支撑机构400设置在旋转机构300上,所述传输机构200包括两条相对设置的输送线210以及驱动输送线210运转的动力机构220,所述第二升降机构设置在两条输送线之间。As shown in Figure 1 and Figure 2, an online trimming device for laminated glass includes a
本实施例所述夹层玻璃在线修边装置,通过将传输机构200直接设置在生产线上,承载上一道工序输送过来需修边的夹层玻璃10,通过第二升降机构600使旋转机构300、支撑机构400上升,支撑机构400顶起夹层玻璃10一起上升至修边高度,修边高度可根据操作工的身高及修边舒适度设置,同时第一升降机构500带着传输机构200下降至让位高度,让位高度是为了避免传输机构200影响旋转机构300旋转而设定,通过旋转机构300带着玻璃旋转,而且通过同时调节第一升降机构、第二升降机构可灵活调节夹层玻璃的高度,避免第一升降机构、第二升降机构行程过大,造成运行过程中摇摆,不易控制等问题出现,这样操作工可在生产线上直接对夹层玻璃10进行修边,不需要绕着玻璃边缘大幅度走动,修边完后,旋转机构300带着玻璃再次旋转,方便对修边质量进行检验,检验合格后,通过第一升降机构500带着传输机构200上升至生产线运行高度,同时第二升降机构600带着旋转机构300、支撑机构400下降,夹层玻璃10与传输机构200接触后,传输机构200将修边好的夹层玻璃10直接输送到下一道工序,这样不仅大大降低了人力工作强度,进一步提高了工作效率,而且也省去了来回搬运夹层玻璃,避免夹层玻璃被划伤。The on-line edge trimming device for laminated glass described in this embodiment directly installs the
如图2所示,所述旋转机构300包括带制动盘312的旋转座310、与旋转座310匹配的旋转轴320、制动器330,所述旋转轴320一端安装在旋转座310内,另一端安装在第二升降机构600上,所述制动器330与旋转座310上的制动盘312配合,用于制动旋转座310。该旋转座310内安装有与旋转轴320匹配的轴承,旋转座310相对旋转轴320旋转,通过制动器330控制制动盘312旋转,可以实现对旋转座310的制动,从而在修边过程中控制夹层玻璃旋转或停止,方便操作工调整夹层玻璃的位置进行修边。As shown in Figure 2, the
本实施例所述制动器330为空压叠式制动器,所述空压叠式制动器包括上压头332、下压头334、气动控制机构,所述上压头332与下压头334叠置于第二升降机构600上,上压头332与下压头334之间设有夹位,所述制动盘312设置在夹位内,所述气动控制机构与上压头332、下压头334连接,用于控制上压头332、下压头334压合运动。通过控制气动控制机构,使上压头332与下压头334压紧或松开制动盘312,实现对夹层玻璃的快速制动或运转,方便及时调整夹层玻璃的位置。根据实际需求,所述制动器也可以采用机械式或者液压式或者电磁式结构。The
如图2、图3所示,本实施例所述旋转机构300包括两个制动器330,两个制动器330分别设置在制动盘312两侧。制动盘312通过两边受力,使其制动更平稳与及时,优选以制动盘312的中心轴线为对称轴,将两个制动器330对称设置在制动盘312两侧,使制动盘312两边受力更均匀,根据实际需要也可以设一个制动器或者设三个或者三个以上。As shown in FIG. 2 and FIG. 3 , the
如图2、图3所示,本实施例所述第二升降机构600包括气缸座610、两根导柱620、顶板630、气缸640、所述气缸640包括缸筒642、杆体644,所述气缸座610上设有与导柱620匹配的两个安装孔,两根导柱620一端设置在安装孔内,另一与顶板630连接,所述缸筒642安装在气缸座610上,并且处于两根导柱620之间,所述杆体644一端安装在缸筒642内,另一与顶板630连接,所述顶板630与旋转机构300连接。旋转机构300的旋转轴320、制动器330均安装在顶板630上,通过控制杆体644在缸筒642内上下运动,从而带动顶板630及旋转机构300升降,通过将缸筒642设置在气缸座610上,并在缸筒642两侧设置导柱620,一方面用于对杆体644的运动进行导向,另一方面用于承载旋转机构300及支撑机构400。As shown in Figures 2 and 3, the
如图2、图3所示,本实施例所述支撑机构400包括撑杆410、两个叉臂420、多个吸盘430,所述撑杆410与旋转座310连接,两个叉臂420与撑杆410相交设置在撑杆410两端,所述吸盘430安装在撑杆410上。通过叉臂420承载夹层玻璃的重量,通过吸盘430吸住夹层玻璃,使夹层玻璃位置固定,通过撑杆410与旋转座310连接,从而使旋转座310带着夹层玻璃旋转运动。本实施例中,所述撑杆410设置成“工”字形结构,两个叉臂420与对称安装在撑杆410两边,这样使整个支撑机构400可以受力更均匀,避免处于叉臂420上的夹层玻璃倾斜或滑落,所述叉臂420与夹层玻璃接触的面设置成与夹层玻璃匹配的结构,使夹层玻璃更平稳地处在叉臂420上,根据实际需求,所述撑杆也可设置成其他结构,如“井”字形结构或者“王”字形结构等。As shown in Fig. 2 and Fig. 3, the supporting
如图1所示,本实施例所述第一升降机构500包括滑轨510、滑块520,所述滑轨510竖向设置在机架100上,所述滑块520滑动安装在滑轨510上,并且所述滑块520与传输机构200连接。通过滑块520带着传输机构200在滑轨510上上下运动,使传输机构200实现升降。根据实际需求,所述第一升降机构也可以为其他结构,如丝杆螺母结构或者是涡轮蜗杆结构、齿轮齿条结构等。As shown in FIG. 1 , the
为使传输机构200升降运动平稳,所述的夹层玻璃在线修边装置包括四个第一升降机构500,每一条输送线210外侧通过两个第一升降机构500与机架100连接。输送线210包括主动轮212、从动轮214、以及设置在主动轮212与从动轮214上的同步带216,主动轮212与动力机构220连接,主动轮212与从动轮214之间设有连接板218,滑块520与连接板218连接,从而可带动传输机构200实现升降,通过在每一条输送线210外侧均两个第一升降机构500,使传输机构200整体受力均匀,升降更平稳,避免处于同步带216上的夹层玻璃10晃动或滑落。In order to make the lifting movement of the
如图1所示,本实施例所述的夹层玻璃在线修边装置还包括设置在旋转机构下方的照明机构700,所述照明机构700包括安装架710及多根灯管720,所述安装架710安装在机架100上,所述灯管720安装在安装架710上。光线从夹层玻璃底部照射出来,相对传统修边方法,这样可以避免操作工挡住上方的光线,在夹层玻璃上形成阴影,影响修边的效果与检验的准确性。As shown in Figure 1, the online edge trimming device for laminated glass described in this embodiment also includes a lighting mechanism 700 arranged below the rotating mechanism. The lighting mechanism 700 includes a mounting frame 710 and a plurality of lamp tubes 720. The mounting frame 710 is installed on the
本实施例所述的机架100是由方管框架焊接而成,并在其底部安装有四个脚杯及四个工业脚轮,方便生产过程中的移动及固定。The
如图4所示,一种夹层玻璃在线修边方法,采用上述夹层玻璃在线修边装置,所述方法包括如下步骤:As shown in Figure 4, a method for online trimming of laminated glass adopts the above-mentioned online trimming device for laminated glass, and the method includes the following steps:
S110:第二升降机构带着旋转机构、支撑机构上升,支撑机构从传输机构上顶起夹层玻璃上升至修边高度;S110: The second lifting mechanism lifts up the rotating mechanism and the supporting mechanism, and the supporting mechanism lifts the laminated glass from the transmission mechanism and rises to the trimming height;
S120:第一升降机构带着由传输机构下降至让位高度;S120: the first lifting mechanism is lowered to the relief height by the transmission mechanism;
S130:旋转机构带着支撑机构及夹层玻璃旋转,操作工用修边刀沿夹层玻璃边缘进行修边。S130: The rotating mechanism rotates with the supporting mechanism and the laminated glass, and the operator trims the edges of the laminated glass with a trimming knife.
本实施例所述夹层玻璃在线修边方法,与传统修边方法相比,操作工在修边高度通过旋转夹层玻璃采用修边刀进行修边,不需要沿玻璃轮廓大范围走动,修边高度根据操作工身高需求设定,夹层玻璃处在修边高度时,第一升降机构带着由传输机构下降至让位高度,这样避免传输机构影响夹层玻璃旋转,而且同时调节第一升降机构、第二升降机构可灵活调节夹层玻璃的高度,避免第一升降机构、第二升降机构行程过大,造成运行过程中摇摆,不易控制等问题出现,使操作工可直接在生产线上修边,大大降低了人力工作强度,省去了来回搬运夹层玻璃的步骤,避免夹层玻璃被划伤,而且采用修边刀进行修边,相比传统的采用砂轮磨削修边的方法,修出的夹层边缘更光滑,平面度更好,而且避免了传统的砂轮磨削产生热量,使夹层吸热,出现夹层弹性加大而造成玻璃角部位置清理不干净的问题。另外相对传统的玻璃固定,人绕玻璃旋转修边的方法,修边刀需不停地改变朝向,容易误伤周围的其他员工,而本实施例所述夹层玻璃在线修边方法操作工直接在生产线上修边,其修边刀的朝向只有一个方向,方便操作,也杜绝了安全隐患。Compared with the traditional trimming method, the on-line trimming method for laminated glass described in this embodiment requires the operator to trim the edge by rotating the laminated glass with a trimming knife at the trimming height. According to the height requirements of the operator, when the laminated glass is at the trimming height, the first lifting mechanism will be lowered to the relief height by the transmission mechanism, so as to prevent the transmission mechanism from affecting the rotation of the laminated glass, and at the same time adjust the first lifting mechanism, the second The second lifting mechanism can flexibly adjust the height of the laminated glass, avoiding the excessive travel of the first lifting mechanism and the second lifting mechanism, causing problems such as swinging during operation and difficult control, so that the operator can directly trim the edge on the production line, greatly reducing It reduces the labor intensity, saves the step of moving the laminated glass back and forth, avoids the laminated glass from being scratched, and uses a trimming knife to trim the edge. Compared with the traditional method of grinding and trimming with a grinding wheel, the trimmed edge of the laminated layer is cleaner. Smooth, better flatness, and avoid the heat generated by traditional grinding wheel grinding, which makes the interlayer absorb heat, and the interlayer elasticity increases, resulting in the problem that the corner of the glass is not cleaned cleanly. In addition, compared with the traditional method of fixing glass and trimming people around the glass, the trimming knife needs to change its orientation constantly, which is easy to accidentally injure other employees around. For upper trimming, the trimming knife faces only one direction, which is convenient for operation and eliminates potential safety hazards.
根据实际生产需求,需要在玻璃的磨边位置,即玻璃的侧面,包括两片玻璃及夹层位置涂布黑色底涂,若使用传统的砂带或磨轮进行磨边,会出现夹层侧面不光滑、粗糙,造成磨边后的夹层比玻璃的边缘凸出一点,导致需要经常会调整参数,尽量磨平夹层,使其与玻璃的边缘平行,但经常出现施加压力太大或时间太长,会造成玻璃磨边处也同时被磨平,影响玻璃的外观质量,而且会对玻璃的底涂涂布存在影响,会出现底涂脱落、毛糙等不美观现象,使用人工修理是沿玻璃边缘整体修切,平面度更好,更易于涂布底涂。According to the actual production needs, it is necessary to apply a black primer on the edge grinding position of the glass, that is, the side of the glass, including the two pieces of glass and the interlayer position. If the traditional abrasive belt or grinding wheel is used for edging, the side of the interlayer will be rough, Roughness causes the interlayer after edging to protrude a little more than the edge of the glass, so it is often necessary to adjust the parameters to try to smooth the interlayer so that it is parallel to the edge of the glass, but it often occurs that too much pressure or too long time is applied, which will cause The edge of the glass is also ground at the same time, which affects the appearance quality of the glass, and it will also affect the primer coating of the glass, which will cause unsightly phenomena such as primer peeling off and roughness. Manual repair is to trim and cut along the edge of the glass , better flatness, easier to apply primer.
进一步,在步骤S130完成后,还包括检验步骤:旋转机构带着支撑机构及夹层玻璃再次旋转,操作工对夹层玻璃的修边情况进行检验。通过在线检验,相对传统修边检验方法,无需操作工绕夹层玻璃轮廓走动,减少劳动强度与检验效率。Further, after step S130 is completed, an inspection step is also included: the rotating mechanism rotates again with the supporting mechanism and the laminated glass, and the operator inspects the edge trimming of the laminated glass. Through on-line inspection, compared with the traditional edge trimming inspection method, there is no need for the operator to walk around the outline of the laminated glass, reducing labor intensity and inspection efficiency.
进一步,在检验修边合格后,还包括回位步骤:第一升降机构带着传输机构上升至生产线运行高度,第二升降机构带着旋转机构、支撑机构下降,使夹层玻璃回到传输机构上。通过将传输机构上升至生产线运行高度,夹层玻璃回到传输机构后,传输机构可直接输送夹层玻璃进入下一道工序,方便快捷。Further, after the inspection and trimming are qualified, a return step is also included: the first lifting mechanism takes the transmission mechanism up to the running height of the production line, and the second lifting mechanism takes the rotation mechanism and the support mechanism down, so that the laminated glass returns to the transmission mechanism . By raising the transmission mechanism to the running height of the production line, after the laminated glass returns to the transmission mechanism, the transmission mechanism can directly transport the laminated glass to the next process, which is convenient and quick.
实施例二Embodiment two
如图5所示,一种夹层玻璃在线修边方法,采用了实施例一所述的夹层玻璃在线修边装置,所述方法包括如下步骤:As shown in Figure 5, an online trimming method for laminated glass adopts the online trimming device for laminated glass described in Embodiment 1, and the method includes the following steps:
S210:第二升降机构带着旋转机构、支撑机构上升,支撑机构从传输机构上顶起夹层玻璃上升至第一让位高度,所述第一让位高度高于输送线的高度,且保证夹层玻璃不与输送线干涉;S210: The second lifting mechanism lifts up the rotating mechanism and the supporting mechanism, and the supporting mechanism lifts the laminated glass from the transmission mechanism to rise to the first relief height, the first relief height is higher than the conveying line, and ensures that the interlayer Glass does not interfere with the conveyor line;
S220:旋转机构带着支撑机构及夹层玻璃旋转,操作工用修边刀沿夹层玻璃边缘进行修边。S220: The rotating mechanism rotates with the supporting mechanism and the laminated glass, and the operator trims the edges of the laminated glass with a trimming knife.
本实施例所述的夹层玻璃在线修边方法,是传输机构保持最初的高度,通过第二升降机构带着旋转机构、支撑机构上升,支撑机构从传输机构上顶起夹层玻璃上升至第一让位高度,所述第一让位高度高于输送线的高度,且保证夹层玻璃不与输送线干涉,这样操作工也可直接在生产线上修边,大大降低了人力工作强度,省去了来回搬运夹层玻璃的步骤。In the online trimming method of laminated glass described in this embodiment, the transmission mechanism maintains the initial height, and the second lifting mechanism lifts the rotating mechanism and the support mechanism, and the support mechanism lifts the laminated glass from the transmission mechanism and rises to the first level. The height of the first step is higher than the height of the conveying line, and it is guaranteed that the laminated glass does not interfere with the conveying line, so that the operator can also directly trim the edge on the production line, which greatly reduces the intensity of manpower work and saves the need for back and forth Steps for handling laminated glass.
实施例三Embodiment Three
如图6所示,一种夹层玻璃在线修边方法,采用了实施例一所述的夹层玻璃在线修边装置,所述方法包括如下步骤:As shown in Figure 6, an online trimming method for laminated glass adopts the online trimming device for laminated glass described in Embodiment 1, and the method includes the following steps:
S310:第一升降机构带着传输机构下降,支撑机构从传输机构上顶起夹层玻璃,第一升降机构继续下降至第二让位高度,所述第二让位高度低于输送线的高度,且保证夹层玻璃不与输送线干涉;S310: The first lifting mechanism lowers with the transmission mechanism, the support mechanism lifts up the laminated glass from the transmission mechanism, and the first lifting mechanism continues to descend to the second relief height, the second relief height is lower than the height of the conveying line, And ensure that the laminated glass does not interfere with the conveying line;
S320:旋转机构带着支撑机构及夹层玻璃旋转,操作工用修边刀沿夹层玻璃边缘进行修边。S320: The rotating mechanism rotates with the supporting mechanism and the laminated glass, and the operator trims the edge of the laminated glass with a trimming knife.
本实施例所述的夹层玻璃在线修边方法,是支撑机构保持最初的高度,通过第一升降机构带着传输机构下降,支撑机构从传输机构上顶起夹层玻璃,第一升降机构继续下降至第二让位高度,所述第二让位高度低于输送线的高度,且保证夹层玻璃不与输送线干涉;这样操作工也可直接在生产线上修边,大大降低了人力工作强度,省去了来回搬运夹层玻璃的步骤。In the online edge trimming method for laminated glass described in this embodiment, the support mechanism maintains the initial height, and the first lifting mechanism lowers the transmission mechanism. The support mechanism lifts the laminated glass from the transmission mechanism, and the first lifting mechanism continues to descend to The second relief height, the second relief height is lower than the height of the conveying line, and ensures that the laminated glass does not interfere with the conveying line; in this way, the operator can also directly trim the edge on the production line, which greatly reduces the labor intensity and saves Go to the step of moving the laminated glass back and forth.
以上所述实施例仅表达了本实用新型的具体实施方式,其描述较为具体和详细,但并不能因此而理解为对本实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。The above-mentioned embodiments only express the specific implementation manners of the utility model, and the description thereof is relatively specific and detailed, but it should not be construed as limiting the patent scope of the utility model. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320870537.4U CN203665628U (en) | 2013-12-25 | 2013-12-25 | Interlayer glass online trimming device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201320870537.4U CN203665628U (en) | 2013-12-25 | 2013-12-25 | Interlayer glass online trimming device |
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| CN203665628U true CN203665628U (en) | 2014-06-25 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103707360A (en) * | 2013-12-25 | 2014-04-09 | 广州福耀玻璃有限公司 | On-line trimming device and method for laminated glass |
| CN108312360A (en) * | 2018-02-08 | 2018-07-24 | 张学远 | A kind of five axis intelligence stone material hole digging machines |
-
2013
- 2013-12-25 CN CN201320870537.4U patent/CN203665628U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103707360A (en) * | 2013-12-25 | 2014-04-09 | 广州福耀玻璃有限公司 | On-line trimming device and method for laminated glass |
| CN103707360B (en) * | 2013-12-25 | 2015-12-30 | 广州福耀玻璃有限公司 | The online edge-neatening apparatus of laminated glass and method |
| CN108312360A (en) * | 2018-02-08 | 2018-07-24 | 张学远 | A kind of five axis intelligence stone material hole digging machines |
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