CN203665367U - Clamp - Google Patents
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- CN203665367U CN203665367U CN201320891854.4U CN201320891854U CN203665367U CN 203665367 U CN203665367 U CN 203665367U CN 201320891854 U CN201320891854 U CN 201320891854U CN 203665367 U CN203665367 U CN 203665367U
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Abstract
Description
技术领域technical field
本实用新型属于工装夹具技术领域,尤其涉及一种通用性佳的夹具。The utility model belongs to the technical field of fixtures, in particular to a fixture with good versatility.
背景技术Background technique
传统机械零件加工时,为提高生产效率和保证产品质量,都有设计相应夹具,但对于多品种,小批量加工时,需要设计多套夹具,成本大,夹具数量多而不便于管理。In the processing of traditional mechanical parts, in order to improve production efficiency and ensure product quality, corresponding fixtures are designed. However, for multi-variety and small-batch processing, it is necessary to design multiple sets of fixtures, which is costly and has a large number of fixtures, which is not easy to manage.
现有技术中的夹具的夹持部件不易更换,只能装夹单一工件,针对小批量多品种的工件进行加工时,夹具更换不方便,需针对不同的工件设计、制造不同的夹具,夹具通用性差。The clamping parts of the fixtures in the prior art are not easy to replace, and only a single workpiece can be clamped. When processing small batches of multiple types of workpieces, it is inconvenient to replace the fixtures. Different fixtures need to be designed and manufactured for different workpieces, and the fixtures are universal. Poor sex.
实用新型内容Utility model content
本实用新型的目的在于克服上述现有技术的不足,提供了一种夹具,其夹持部件易于更换,夹具通用性佳。The purpose of the utility model is to overcome the disadvantages of the above-mentioned prior art, and provide a clamp whose clamping parts are easy to replace, and the clamp has good versatility.
本实用新型是这样实现的:一种夹具,包括基体和可拆卸式固定连接于所述基体的夹持部件,所述夹持部件至少包括相向设置的第一夹持部和第二夹持部,所述基体上设置有用于驱动所述第一夹持部和第二夹持部相向靠拢的驱动部件;所述驱动部件包括滑动或转动连接于所述基体且用于驱动所述第一夹持部或/和第二夹持部相向靠拢的侧向膨胀块,所述驱动部件还包括用于驱动所述侧向膨胀块的动力部件。The utility model is realized in the following way: a clamp includes a base body and a clamping part that is detachably fixedly connected to the base body, and the clamping part at least includes a first clamping part and a second clamping part set opposite to each other , the base body is provided with a driving part for driving the first clamping part and the second clamping part close together; The holding part or/and the lateral expansion block close to the second clamping part, and the driving part further includes a power part for driving the lateral expansion block.
可选地,所述侧向膨胀块滑动连接于所述基体,且所述侧向膨胀块滑动的方向与所述第一夹持部与第二夹持部相向靠拢的方向垂直,所述侧向膨胀块上与所述夹持部件相向的侧面或/和所述夹持部件上与所述侧向膨胀块相向的侧面设置为斜面。Optionally, the lateral expansion block is slidably connected to the base body, and the sliding direction of the lateral expansion block is perpendicular to the direction in which the first clamping part and the second clamping part approach each other. The side of the expansion block facing the clamping component or/and the side of the clamping component facing the lateral expansion block is provided with a slope.
可选地,所述夹持部件成对间隔设置,所述侧向膨胀块设置于间隔设置的两个夹持部件之间。Optionally, the clamping components are arranged in pairs at intervals, and the lateral expansion block is arranged between the two clamping components arranged at intervals.
可选地,所述夹持部件设置有至少两对,每对所述夹持部件之间均设置有一组所述的侧向膨胀块。Optionally, there are at least two pairs of clamping components, and a set of lateral expansion blocks is provided between each pair of clamping components.
可选地,所述第一夹持部和第二夹持部之间通过弹性臂连接,或者,所述第一夹持部和第二夹持部之间设置有弹性件。Optionally, the first clamping part and the second clamping part are connected through an elastic arm, or an elastic member is provided between the first clamping part and the second clamping part.
可选地,所述弹性臂包括底部横向臂和相向设置的第一纵向臂、第二纵向臂,所述第一纵向臂的上端连接于所述第一夹持部,所述第一纵向臂的下端连接于所述底部横向臂的一端,所述第二纵向臂的上端连接于所述第二夹持部,所述第二纵向臂的下端连接于所述底部横向臂的另一端。Optionally, the elastic arm includes a bottom transverse arm and a first longitudinal arm and a second longitudinal arm disposed opposite to each other, the upper end of the first longitudinal arm is connected to the first clamping portion, and the first longitudinal arm The lower end of the second longitudinal arm is connected to one end of the bottom transverse arm, the upper end of the second longitudinal arm is connected to the second clamping portion, and the lower end of the second longitudinal arm is connected to the other end of the bottom transverse arm.
可选地,所述第一夹持部和所述二夹持部相向的端面设置有夹持槽,所述夹持槽呈弧形或角形。Optionally, the opposite end surfaces of the first clamping part and the two clamping parts are provided with clamping grooves, and the clamping grooves are arc-shaped or angular.
可选地,所述基体上设置有定位精孔或/和固定锁紧孔。Optionally, the base body is provided with precise positioning holes and/or fixing locking holes.
可选地,所述基体连接有球锁部件,所述球锁部件包括侧壁设置有通孔的锁管、螺纹连接于所述锁管的螺纹连接件、位于所述螺纹连接件下端的驱动钢珠、由所述驱动钢珠驱动并可凸出所述通孔的锁定钢珠,所述锁定钢珠设置于所述通孔处,所述通孔和所述锁定钢珠均设置有至少两个。Optionally, the base body is connected with a ball lock component, and the ball lock component includes a lock tube with a through hole on the side wall, a threaded connection piece threaded on the lock tube, and a drive at the lower end of the threaded connection piece. A steel ball, a locking steel ball driven by the driving steel ball and protruding from the through hole, the locking steel ball is disposed at the through hole, and at least two of the through hole and the locking steel ball are provided.
可选地,所述基体上设置有定位槽,所述第一夹持部或所述第二夹持部的一侧与所述定位槽的侧壁相贴,并通过定位锁紧件连接于所述基体上。Optionally, a positioning groove is provided on the base body, and one side of the first clamping part or the second clamping part is in contact with the side wall of the positioning groove, and is connected to the on the substrate.
可选地,所述侧向膨胀块与所述夹持部件之间设置有可拆卸更换的垫块。Optionally, a detachable and replaceable pad is provided between the lateral expansion block and the clamping component.
可选地,所述动力部件为气缸或液压缸,所述动力部件内置于所述基体中。Optionally, the power component is an air cylinder or a hydraulic cylinder, and the power component is built in the base body.
本实用新型所提供的夹具,其夹持部件可拆卸式连接于基体且由驱动部件驱动,夹持部件可以实现快速切换,夹具通用性佳,省去了产品换线前大量的准备工作,利于提高生产效率及降低成本。The fixture provided by the utility model, its clamping part is detachably connected to the base and driven by the driving part, the clamping part can be quickly switched, the clamp has good versatility, and saves a lot of preparation work before changing the product line, which is beneficial Improve production efficiency and reduce costs.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the accompanying drawings that need to be used in the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For Those of ordinary skill in the art can also obtain other drawings based on these drawings without any creative effort.
图1是本实用新型实施例提供的夹具的装配立体示意图;Fig. 1 is the assembly perspective schematic diagram of the clamp provided by the embodiment of the present invention;
图2是本实用新型实施例提供的夹具的另一装配立体示意图;Fig. 2 is another assembly perspective schematic diagram of the clamp provided by the embodiment of the present invention;
图3是本实用新型实施例提供的夹具的剖面示意图;Fig. 3 is a schematic cross-sectional view of the clamp provided by the embodiment of the present invention;
图4是本实用新型实施例提供的夹具的俯视示意图;Fig. 4 is a schematic top view of the clamp provided by the embodiment of the present invention;
图5是本实用新型实施例提供的夹具的另一剖面示意图;Fig. 5 is another schematic cross-sectional view of the clamp provided by the embodiment of the present invention;
图6是本实用新型实施例提供的夹具中夹持槽呈半圆形的夹持部件的立体示意图;Fig. 6 is a three-dimensional schematic diagram of a clamping part with a semicircular clamping groove in the clamp provided by the embodiment of the present invention;
图7是本实用新型实施例提供的夹具中夹持槽呈角形的夹持部件的立体示意图;Fig. 7 is a three-dimensional schematic diagram of a clamping part with an angular clamping groove in the clamp provided by the embodiment of the present invention;
图8是本实用新型实施例提供的夹具中夹持槽呈通槽形的夹持部件的立体示意图。Fig. 8 is a three-dimensional schematic view of the clamping part in the clamp provided by the embodiment of the present invention with the clamping groove in the shape of a through groove.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者可能同时存在居中元件。当一个元件被称为是“连接于”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。It should be noted that when an element is referred to as being “fixed on” or “disposed on” another element, it may be directly on the other element or there may be an intervening element at the same time. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present.
还需要说明的是,本实施例中的左、右、上、下等方位用语,仅是互为相对概念或是以产品的正常使用状态为参考的,而不应该认为是具有限制性的。It should also be noted that the orientation terms such as left, right, up, and down in this embodiment are only relative concepts or refer to the normal use state of the product, and should not be regarded as limiting.
如图1~图4所示,本实用新型实施例提供的一种夹具,包括基体1和可拆卸式固定连接于基体1的夹持部件2,基体1可为底板或安装架等,夹持部件2用于夹紧工件,夹持部件2可以通过销轴、螺丝、卡盘、卡扣、锁槽(例如T形槽或燕尾槽)等方式连接于基体1,以便于快速拆卸。夹持部件2包括相向设置的第一夹持部21和第二夹持部22,第一夹持部21和第二夹持部22可以相向靠拢而夹紧工件。本实施例中,夹持部件2为两瓣式,第一夹持部21和第二夹持部22可对称设置。当然,夹持部件2也可以三瓣式或四瓣式等。夹持部设置有三个或三个以上时,各夹持部可向中心靠拢而夹持工件。As shown in Figures 1 to 4, a fixture provided by the embodiment of the present invention includes a
如图1~图4所示,基体1上还设置有用于驱动第一夹持部21和第二夹持部22相向靠拢的驱动部件3,驱动部件3包括滑动或转动连接于基体1且用于驱动第一夹持部21或/和第二夹持部22横向靠拢的侧向膨胀块31。本实施例中,侧向膨胀块31滑动连接于基体1,侧向膨胀块31滑动的方向与第一夹持部21与第二夹持部22相向靠拢的方向垂直,驱动部件3还包括用于驱动侧向膨胀块31滑动的动力部件32。本实施例中,侧向膨胀块31纵向(如图中Y1-Y2方向)滑动设置,第一夹持部21与第二夹持部22可横向(如图5中X1-X2方向)相向靠拢。当侧向膨胀块31纵向向下滑动时,侧向膨胀块31可以驱动第一夹持部21、第二夹持部22相向靠拢而夹紧工件。当然,也可以设置为当侧向膨胀块31纵向向上滑动时,侧向膨胀块31可以驱动第一夹持部21、第二夹持部22相向靠拢而夹紧工件,只需改变侧向膨胀块31侧面的斜面倾斜方向即可。或者,侧向膨胀块31也可以转动连接于基体1,通过凸轮或偏心轮机构可将侧向膨胀块31的旋转运动转换为第一夹持部21、第二夹持部22的直线运动。可以理解地,本实施例中的纵向、横向等,仅是互为相对概念或以夹具的正常使用状态为参考,而不应该认为是具有限制性的。而且,可以理解地,本实施例中的垂直、横向、纵向等用语,仅是表述相对关系,考虑到夹具加工、装配误差等,其并非严格几何学上的严格限定。夹持部件2可制备多个,各夹持部件2上可设置有不同的夹持槽,或各夹持部件2中第一夹持部21与第二夹持部22之间的间隙可不同。通过设置有用于滑动驱动夹持部件2的驱动部件3,夹持部件2易于更换,实现了快速安装、定位、锁紧的功能,省去了产品换线前大量的准备工作,利于提高生产效率及降低成本。As shown in FIGS. 1 to 4 , the
具体地,如图1~图5所示,侧向膨胀块31与夹持部件2相向的侧面设置为斜面或弧面,这样,当侧向膨胀块31纵向滑动时,可以直接驱动第一夹持部21、第二夹持部22相向靠拢。当然,也可以将夹持部件2上与侧向膨胀块31相向的一侧设置为斜面或弧面,或者将侧向膨胀块31上与夹持部件2相向的侧面以及夹持部件2相应的侧面均设置为斜面或弧面等。侧向膨胀块31可呈倒置的梯形或等腰三角形等合适形状。Specifically, as shown in Figures 1 to 5, the side of the
具体地,如图1~图5所示,夹持部件2成对间隔设置,侧向膨胀块31设置于间隔设置的两个夹持部件2之间。侧向膨胀块31可以单独驱动第一夹持部21或第二夹持部22。同一个侧向膨胀块31可以同时驱动其两侧的夹持部件2,结构紧凑,在相同大小的基体1上可布置更多的夹持部件2。当然,也可以在夹持部件2的两侧分别设置侧向膨胀块,两个侧向膨胀块可以同时驱动同一夹持部件2等,也属于本实用新型的保护范围。Specifically, as shown in FIGS. 1 to 5 , the clamping
具体地,如图1~图5所示,夹持部件2设置有至少两对,每对夹持部件2之间均设置有一组的侧向膨胀块31,每一侧向膨胀块31均连接有动力部件32,每对夹持部件2均可由相应的侧向膨胀块31单独控制。或者,也可以用一个侧向膨胀块驱动两对或两对以上的夹持部件2,又或者,或夹持部件2较大,也可采用两个或两个以上的侧向膨胀块驱动同一个夹持部件2,也属于本实用新型的保护范围。Specifically, as shown in Figures 1 to 5, there are at least two pairs of clamping
具体地,如图1~图5所示,基体1上设置有定位精孔101或/和固定锁紧孔102。可通过导向柱、定位销、螺栓等穿设于定位精孔101或/和固定锁紧孔102,从而将基体1固定于工作台面上。Specifically, as shown in FIGS. 1 to 5 , the
本实施中,如图1~图5所示,基体1连接有球锁部件4,球锁部件4可穿设于定位精孔101或/和固定锁紧孔102。球锁部件4包括侧壁设置有通孔401的锁管41、螺纹连接于锁管41的螺纹连接件42、位于螺纹连接件42下端的驱动钢珠43、由驱动钢珠43驱动并可凸出通孔401的锁定钢珠44,锁定钢珠44设置于通孔401处,通孔401可设置有至少两个且沿锁管41周向均布,每个通孔401至少对应设置有一个锁定钢珠44,通孔401和锁定钢珠44均分别设置有至少两个且沿锁管41周向均布,定位精度高。本实施例中,通孔401和锁定钢珠44均设置有三个或四个且沿锁管41周向均布。螺纹连接件42可为螺丝。当向下拧紧螺纹连接件42时,其下端推动驱动钢珠43,使驱动钢珠43向下运动,从而使设置于驱动钢珠43周围的锁定钢珠44向外运动,进而实现定位与锁定的功能,定位精度可以达到0.015mm。具体应用中,对于超高精密度工件,夹具上的基体1可选择设置两个以上的定位孔。In this implementation, as shown in FIGS. 1 to 5 , the
具体地,如图1~图5所示,基体1上可以设置有定位槽,第一夹持部21或第二夹持部22的一侧可以与定位槽的侧壁相贴,并通过定位锁紧件固定于基体1上,以便于夹持部件2的装配。基体1也可设置有限位块6,以用于定位于夹持部件2。也可以在基体1上设置规格统一的安装槽,夹持部件2可以直接安放于安装槽内,更便于夹持部件的更换。Specifically, as shown in FIGS. 1 to 5 , a positioning groove may be provided on the
具体地,如图1~图5所示,侧向膨胀块31与夹持部件2之间设置有可拆卸更换的垫块5,通过更换不同的垫块5,可以匹配更多不同尺寸的夹持部件2,进一步提高了夹具的通用性。垫块5可呈矩形块状等。侧向膨胀块31可以直接作用于垫块5或夹持部件,也可以通过转接套间接驱动夹持部件2。Specifically, as shown in Figures 1 to 5, a detachable and
具体地,如图1~图5所示,动力部件32可为气缸或液压缸等。动力部件32可内置于基体1中。本实施例中,气缸可以为超薄型的气缸,气缸及连接于气缸的气管也内置于基体1中,结构紧凑,内置气动部件可以减少加工中不稳定的安全因素,并节省夹具空间。当然,驱动件也可为直线电机等,或者通过丝杆螺母、凸轮机构驱动侧向膨胀块31,也属于实用新型的保护范围。侧向膨胀块31可以通过连接件33连接于气缸的伸缩轴上。连接件33可为螺丝等。Specifically, as shown in FIGS. 1 to 5 , the
具体地,如图6~图8所示,第一夹持部21和第二夹持部22之间通过弹性臂23连接,弹性臂23可呈上端开口的框形或上端开口的弧形(例如半圆形)等,第一夹持部21和第二夹持部22可分别固定连接于或一体成型于弹性臂23的两端。Specifically, as shown in FIGS. 6-8 , the
或者,作为弹性臂23的替代方案,第一夹持部21和第二夹持部22之间设置有弹性件,第一夹持部21或/和第二夹持部22可滑动连接于基体1。弹性件可为弹簧等,弹簧一端抵顶于第一夹持部21,弹簧另一端抵顶于第二夹持部22。Or, as an alternative to the
如图6~图8所示,本实施例中,采用弹性臂23连接第一夹持部21和第二夹持部22,第一夹持部21和第二夹持部22、弹性臂23可采用高锰钢等弹性佳的金属材料制成,并可经过热处理,以进一步提高弹性臂23的弹性性能。弹性臂23包括底部横向臂233和相向设置的第一纵向臂231、第二纵向臂232,第一纵向臂231、第二纵向臂232可纵向设置或斜向设置。第一纵向臂231的上端连接于第一夹持部21,第一纵向臂231的下端连接于底部横向臂233的一端,第二纵向臂232的上端连接于第二夹持部22,第二纵向臂232的下端连接于底部横向臂233的另一端。弹性臂23与第一夹持部21和第二夹持部22可一体成型或通过焊接等方式连接。当然,弹性臂23的结构和形状也可设置为其它合适的结构和形状。As shown in Figures 6 to 8, in this embodiment, the
具体地,如图6~图8所示,第一夹持部21和第二夹持部22相向的一端可以设置有夹持槽201,夹持槽201用于夹紧工件。夹持槽201可呈弧形或角形等合适形状。当然,也可以不设置夹持槽201或将夹持槽201设置为开口槽,例如图6中的夹持槽201可用于夹持外形呈圆形的工件,如图7中的夹持槽201可用于夹持外形呈矩形的工件,例如图8中夹持部件,可用于夹持呈板片状的工件,具体应用中,可以根据不同的工件选用不同的夹持部件2。Specifically, as shown in FIGS. 6 to 8 , opposite ends of the
本实用新型所提供的夹具,其通用性强,并能够快速安装、定位锁紧、快速换模的夹具。本实施例中,夹具包括三个气缸控制三个侧向膨胀块31,再由四套球锁部件4定位及锁紧,夹持部件2的外形尺寸可统一设置以进行更换,同时由三个开关控制不同的气缸实现快速自动夹紧。其球锁部件4可由四个钢珠挤压后固定锁紧,安全可靠,重复定位精度可达到0.015mm,满足快速定位、锁紧的功能,省去了操作人员对夹具的校正、找工件原点的步骤。其中,双向侧向膨胀块31可以同时夹紧两个同尺寸的零件加工,从而使该夹具可以实现多工件加工,提高了生产效率。夹持部件2的外形尺寸统一,可以实现快速切换,使产品换线速度能够在1分钟内完成,极大提高了多元化产品的生产能力,提高客户的产品交付能力,其可同时进行多件加工,且通过气动装置节省了人力,降低了劳动强度。The fixture provided by the utility model has strong versatility and can be quickly installed, positioned and locked, and quickly changed molds. In this embodiment, the fixture includes three cylinders to control three lateral expansion blocks 31, and then four sets of ball lock
以上仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换或改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements or improvements made within the spirit and principles of the present utility model should be included in the utility model. within the scope of protection.
Claims (12)
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104493537A (en) * | 2014-12-22 | 2015-04-08 | 重庆钰康机械有限公司 | Two-point symmetric type fixture |
| CN104493527A (en) * | 2014-12-21 | 2015-04-08 | 重庆钰康机械有限公司 | Three-point type pipe centering and clamping mechanism |
| CN104526383A (en) * | 2014-12-22 | 2015-04-22 | 重庆钰康机械有限公司 | Four-point elastic balancing fixture |
| CN105269490A (en) * | 2015-11-20 | 2016-01-27 | 美诺精密压铸(上海)有限公司 | Split clamp and clamping boards |
| CN106002403A (en) * | 2016-07-01 | 2016-10-12 | 长春市兴奥机械设备有限责任公司 | Vertical clamp |
-
2013
- 2013-12-31 CN CN201320891854.4U patent/CN203665367U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104493527A (en) * | 2014-12-21 | 2015-04-08 | 重庆钰康机械有限公司 | Three-point type pipe centering and clamping mechanism |
| CN104493537A (en) * | 2014-12-22 | 2015-04-08 | 重庆钰康机械有限公司 | Two-point symmetric type fixture |
| CN104526383A (en) * | 2014-12-22 | 2015-04-22 | 重庆钰康机械有限公司 | Four-point elastic balancing fixture |
| CN105269490A (en) * | 2015-11-20 | 2016-01-27 | 美诺精密压铸(上海)有限公司 | Split clamp and clamping boards |
| CN106002403A (en) * | 2016-07-01 | 2016-10-12 | 长春市兴奥机械设备有限责任公司 | Vertical clamp |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140625 Termination date: 20161231 |