CN203665068U - Numerical-controlled integrated fastener assembly machine - Google Patents

Numerical-controlled integrated fastener assembly machine Download PDF

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Publication number
CN203665068U
CN203665068U CN201320646253.7U CN201320646253U CN203665068U CN 203665068 U CN203665068 U CN 203665068U CN 201320646253 U CN201320646253 U CN 201320646253U CN 203665068 U CN203665068 U CN 203665068U
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CN
China
Prior art keywords
feeding
securing
assembling
digital control
assembly
Prior art date
Application number
CN201320646253.7U
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Chinese (zh)
Inventor
温少松
Original Assignee
深圳市雄业科技发展有限公司
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Publication date
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Priority to CN201320646253.7U priority Critical patent/CN203665068U/en
Application granted granted Critical
Publication of CN203665068U publication Critical patent/CN203665068U/en

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Abstract

The utility model relates to the technical field of automatic assembly of screws, in particular to a numerical-controlled integrated fastener assembly machine. The numerical-controlled integrated fastener assembly machine comprises a machine frame, a feeding device, an automatic assembly system and an automatic discharge system, wherein the feeding device is arranged on the machine frame, and the automatic assembly system and the automatic discharge system are arranged on the machine frame. The automatic assembly system comprises a division locating device and an assembly device which are fixedly arranged on the machine frame. The division locating device comprises a divider, a divider input shaft, a divider output shaft and a division disc. The division disc is installed with the divider output shaft as an axis. The division disc is provided with an assembly clamp. The assembly device comprises an assembly tool and an assembly air cylinder driving the assembly tool to move. The automatic discharge system is arranged above a discharge outlet, and comprises a support and a drive air cylinder connected with the support. The support is provided with a mechanical arm or a magnetic component, and is connected with a clamping air cylinder. By the adoption of the numerical-controlled integrated fastener assembly machine, the whole assembly process is fully automatic, the operation process is simple, the production efficiency is improved, machine cost is lowered, manual operation is reduced, and the numerical-controlled integrated fastener assembly machine has the advantages of being low in energy consumption, high in speed, low in cost, high in efficiency, fully automatic and suitable for being popularized.

Description

Securing member digital control comprehensive kludge
Technical field
The utility model relates to screw automatic Composition technical field, relates in particular to a kind of securing member digital control comprehensive kludge.
Background technology
Combined screw all can use in a lot of industries, particularly some producers are followed according to the special Combined screw of needs of producing product, Combined screw structure conventionally by screw rod, nut and and the other parts that coordinate of screw rod as pad forms, in the time dispatching from the factory, generally assembled by screw manufacturer.
In conventional art, assembling Combined screw has two kinds of modes conventionally, and one is manual mode, and another kind is semi-automatic mode.Manual mode adopts pure man-made assembly, wastes time and energy, production efficiency is low, human cost is high, is not suitable for generationization large-scale industrial production now; Semi-automatic mode adopts half mechanical semi-hand operation, and production efficiency increases compared with manual mode, but machine cost is high, production efficiency is unsatisfactory, and this mode 6 cover products of probably can assembling per minute, far can not meet modern production requirement; Also have in addition conveyer belt type automatic Composition step by step, but its equipment type used large, take up an area wide, cost is high, power consumption is large, be difficult to apply to the whole society.
Utility model content
Problem to be solved in the utility model is traditional high, inefficient defect of screw kludge cost, and a kind of securing member digital control comprehensive kludge is provided, its full-automatic assembling, and type is little, cost is low, and efficiency is high.
The utility model embodiment provides a kind of securing member digital control comprehensive kludge, comprise frame, be arranged on pay-off and discharging opening in frame, pay-off comprises some feeding vibration disks, also comprise automatic Composition system and the auto discharging system be located in described frame, described automatic Composition system comprises being fixedly installed on cuts apart positioner and apparatus for assembling in described frame; The described positioner of cutting apart comprises dispenser, dispenser power shaft, dispenser output shaft and the dividing disc of installing take described dispenser output shaft as axle center, and described dispenser power shaft is driven and rotated by a drive motors, and described dividing disc is provided with assembling fixture; Described apparatus for assembling is located at dividing disc side, and it comprises assembling tool and drives the assembling cylinder that described assembling tool moves and the motor that drives assembling tool to rotate; Described auto discharging system is located at discharging opening top, the active cylinder that it comprises support, is connected with support, and support is provided with manipulator or magnetic part, and it is connected with a gripper cylinder.
To being further improved to of technique scheme, described dividing disc top is provided with the positioning disk of a concentric, and described positioning disk is provided with feedhole, and feedhole is located at directly over described assembling fixture.
To being further improved to of technique scheme, described feeding vibration disk is provided with chute feeder, the feeding end of described chute feeder be located at assembling fixture or feedhole directly over.
To being further improved to of technique scheme, described feeding vibration disk is provided with chute feeder, on chute feeder, be provided with feeding controller, described feeding controller comprises the first feeding controller and the second feeding controller of being located at respectively chute feeder upper port place and lower port place, and described the first feeding controller and the second feeding controller are driven by controller cylinder respectively.
To being further improved to of technique scheme, described feeding vibration disk is provided with chute feeder, chute feeder lower end connects feed conduit, chute feeder is provided with feeding controller, described feeding controller comprises the first feeding controller that is located at feed conduit upper port place and the second feeding controller that is located at feed conduit lower port place, described the first feeding controller and the second feeding controller are driven by controller cylinder respectively, and described feed conduit lower port is connected to assembling fixture or feedhole.
To being further improved to of technique scheme, in described feeding vibration disk, be provided with vortex groove, described vortex groove is upwards extended by the initial edge dish inwall of trying to get to the heart of a matter, and is finally connected to and described chute feeder.
To being further improved to of technique scheme, described manipulator or magnetic part are also connected with a lift cylinder.
Preferably, described dispenser is ten decile dispensers.
To being further improved to of technique scheme, described frame is also provided with touch screen control display unit and alarm lamp or alarm.
To being further improved to of technique scheme, described securing member digital control comprehensive kludge also comprises machine outer cover, and described machine outer cover is arranged in frame, is connected with described frame by clip, machine outer cover is provided with parts and adds mouth, and parts add mouth and are located at directly over feeding vibration disk.
Securing member digital control comprehensive kludge described in the utility model, beneficial effect is compared to existing technology:
The utility model is by work that cooperatively interacts such as pay-off, automatic Composition system and auto discharging systems, only need be the feeding vibration disk of putting into described pay-off with the main part of screw when use, composition screw other parts as pad, nut etc. according to assembling order put into successively each feeding vibration disk, start gets final product automatic Composition self-emptying.Assembling process is located and completed to securing member digital control comprehensive assembling function of the present utility model automatically, the assembling process full-automation of whole screw, and operating process is simple, and production efficiency is greatly improved.
The present invention compares more existing screw automatic assemblings, has reduced parts, and machine construction becomes simply, thereby has also reduced machine cost.
To sum up, the present invention has that energy consumption is low, speed is fast, cost is low, efficiency is high, full automatic advantage, is more suitable for spread and uses.
Accompanying drawing explanation
Accompanying drawing 1 is the overall structure schematic diagram of the utility model embodiment securing member digital control comprehensive kludge;
What accompanying drawing 2 was the utility model embodiment securing member digital control comprehensive kludge cuts apart positioning device structure schematic diagram;
Accompanying drawing 3 is the utility model embodiment securing member digital control comprehensive kludge auto discharging system structural representation;
Accompanying drawing 4 is the utility model embodiment securing member digital control comprehensive kludge apparatus for assembling structural representation;
Accompanying drawing 5 is the utility model embodiment securing member digital control comprehensive kludge feeding controller structural representation;
Accompanying drawing 6 is the utility model embodiment securing member digital control comprehensive kludge feeding controller profile;
Accompanying drawing 7 is the utility model embodiment securing member digital control comprehensive kludge touch screen control display unit schematic diagram;
Accompanying drawing 8 is the utility model embodiment securing member digital control comprehensive kludge outline drawing.
Wherein:
1, frame; 2, pay-off; 3, automatic Composition system; 31, cut apart positioner; 311, dispenser; 312, dispenser power shaft; 313, dispenser output shaft; 314, dividing disc; 315, assembling fixture; 316, positioning disk; 317, feedhole; 32, apparatus for assembling; 321, assembling tool; 322, assembling cylinder; 323, motor; 4, auto discharging system; 41, support; 42, active cylinder; 43, lift cylinder; 44, manipulator or magnetic part; 45, gripper cylinder; 5, feeding vibration disk; 51, chute feeder; 52, the first feeding controller; 53, the second feeding controller; 54, controller cylinder; 55, vortex groove; 56, feed conduit fixture; 57, feed conduit; 6, discharging opening; 7, touch screen control display unit; 8, alarm lamp or alarm; 9, machine outer cover; 91, clip; 92, parts add mouth.
The specific embodiment
For making the purpose of this utility model, technical scheme and advantage clearer, below in conjunction with accompanying drawing, the utility model is described in further detail.
Embodiment:
With reference to Fig. 1, securing member digital control comprehensive kludge of the present invention, it comprises frame 1, frame 1 is provided with discharging opening 6.
In frame 1, be also provided with pay-off 2, automatic Composition system 3 and auto discharging system 4.Pay-off 2 comprises several feeding vibration disks 5, and each feeding vibration disk 5 send a kind of parts of screw, and therefore the present invention is provided with five feeding vibration disks 5.
With reference to Fig. 5, 6, in each feeding vibration disk 5, be all provided with vortex groove 55, vortex groove 55 is upwards extended by the initial edge dish inwall of trying to get to the heart of a matter, assurance screw part can be realized feeding along its downslide, vortex groove 55 lower ends connect a chute feeder 51, chute feeder 51 lower ends are connected to assembling fixture 315, screw part from subordinate in it in assembling fixture 315, chute feeder 51 is provided with feeding controller, feeding controller comprises the first feeding controller 52 and the second feeding controller 53, it is located at respectively chute feeder 51 upper port places and lower port place, the first feeding controller 52 and the second feeding controller 53 drive motion by a controller cylinder 54 respectively, for open the second feeding controller 53 blankings in the time of needs blanking, while needing feeding, open the first feeding controller 52 feedings.
As preferred mode, chute feeder 51 lower ends can connect a feed conduit 57, and feed conduit 57 is gripped by feed conduit fixture 56.The first feeding controller 52 and the second feeding controller 53 are located at respectively the top and bottom of feed conduit 57.
With reference to accompanying drawing 2, automatic Composition system 3 comprises cuts apart positioner 31, cut apart positioner 31 and comprise dispenser 311, dispenser power shaft 312, dispenser output shaft 313, is provided with a dividing disc 314 take it as axle center on dispenser output shaft 313, dividing disc 314 is ten decile dividing discs, correspondingly on dividing disc 314 be provided with ten assembling fixtures 315, for clamping screw parts to install.Dispenser power shaft 312 is driven and is rotated by a drive motors.Above-mentioned segmenting system can be realized full automation, and simple, accurate, efficient, energy-conservation, can solve prior art rotation and precisely not cause the low even defect of card machine of operating efficiency.
With reference to accompanying drawing 1, dividing disc 314 top concentrics are installed a positioning disk 316, and positioning disk 31 is provided with feedhole 317, and it is located at directly over assembling fixture 315.For feeding location, make screw part arrive more accurately assembling fixture 315.
On positioning disk 316, around feedhole 317, screwed hole is set, the lower end by it by chute feeder 51 or feed conduit 57 is fixed on positioning disk 316, guarantees that all parts can fall in feedhole 31 or assembling fixture 315 exactly.
The feeding end of above-mentioned chute feeder 51 is that lower end also can be connected to feedhole 317, screw part in it subordinate to feedhole 317 again in assembling fixture 315.
With reference to accompanying drawing 1 or 4, automatic Composition system 3 also comprises apparatus for assembling 32, apparatus for assembling 32 is located at 314 sides of dividing disc, the assembling cylinder 322 that it comprises assembling tool 321 and drives described assembling tool to move, assembling tool 321 is according to the screw head shape of assembled screw and big or small difference, and employing difformity and size, the present embodiment assembling tool 321 is rotary part, it drives rotation by motor 323, in the time that the parts in assembling fixture 315 are all on board, assembling cylinder 322 drives assembling tool 321 to move to assembling fixture 315 positions, motor 323 drives assembling tool 321 to rotate, coordinate the rotation of dividing disc 314, parts in each assembling fixture 315 are fitted together successively.
Auto discharging system 4 is located at the top of discharging opening 6, with reference to Fig. 3, it comprises support 41, the active cylinder 42 being connected with support 41, support 41 is provided with manipulator or magnetic part 44, the present embodiment is manipulator, it is connected with a gripper cylinder 45 and a lift cylinder 43, initiatively cylinder 42 drives support 41 to move on to discharging opening 6 tops from assembling fixture 315 tops, when in assembling fixture 315 top, lift cylinder 43 driving mechanical hands 44 decline, gripper cylinder 45 moves, driving mechanical hand 44 is clamped to the screw assembling, or drive magnetic part to attract the screw assembling, then lift cylinder 43 moves again, driving mechanical hand 44 rises, initiatively cylinder 42 drives it to move to discharging opening 6 tops, lift cylinder 43 action moment tool hands 44 decline, gripper cylinder 45 moves, driving mechanical hand 44 is untied, screw falls in discharging opening 6.
With reference to Fig. 7, in frame 1, be also provided with touch screen control display unit 7 and alarm lamp or alarm 8, user can follow according to the prompting of touch screen control display unit 7 and adjust respectively above-mentioned each device, make the Assembly Action of each device meet assembling requirement, after adjustment completes, click successively " automatically " button and " startup " button in display unit 7, make the utility model start to enter full-automatic assembling; When a certain station is wherein now when fault, equipment can autostop closes by alarm lamp or alarm 8 or alarm to be reminded in time.
With reference to Fig. 8, for making outward appearance of the present utility model more attractive in appearance, for making the utility model safer in the time working, in securing member digital control comprehensive kludge frame 1, be also provided with machine outer cover 9 simultaneously, machine outer cover 9 is connected with frame 1 by clip 9; Machine outer cover 9 is provided with parts and adds mouth 92, and parts add mouth 92 and are located at feeding vibration disk 5 tops, for adding screw parts.
The above is preferred embodiment of the present utility model; it should be pointed out that for those skilled in the art, do not departing under the prerequisite of the utility model principle; can also make some improvements and modifications, these improvements and modifications are also considered as protection domain of the present utility model.

Claims (10)

1. a securing member digital control comprehensive kludge, comprises frame (1), is arranged on pay-off (2) and discharging opening (6) in frame (1), and pay-off (2) comprises some feeding vibration disks (5), it is characterized in that:
Also comprise automatic Composition system (3) and the auto discharging system (4) be located in described frame (1), described automatic Composition system (3) comprises being fixedly installed on cuts apart positioner (31) and apparatus for assembling (32) in described frame (1);
The described positioner (31) of cutting apart comprises dispenser (311), dispenser power shaft (312), dispenser output shaft (313) and the dividing disc (314) of installing take described dispenser output shaft (313) as axle center, described dispenser power shaft (312) is driven and is rotated by a drive motors, and described dividing disc (314) is provided with assembling fixture (315);
Described apparatus for assembling (32) is located at dividing disc (314) side, the motor (323) that it comprises assembling tool (321) and drives the mobile assembling cylinder (322) of described assembling tool (321) and drive assembling tool (321) to rotate;
Described auto discharging system (4) is located at discharging opening (6) top, the active cylinder (42) that it comprises support (41), is connected with support (41), and support (41) is provided with manipulator or magnetic part (44), and it is connected with a gripper cylinder (45).
2. securing member digital control comprehensive kludge as claimed in claim 1, it is characterized in that: described dividing disc (314) top is provided with the positioning disk (316) of a concentric, described positioning disk (316) is provided with feedhole (317), and feedhole (317) is located at directly over described assembling fixture (315).
3. securing member digital control comprehensive kludge as claimed in claim 1 or 2, it is characterized in that: described feeding vibration disk (5) is provided with chute feeder (51), the feeding end of described chute feeder (51) be located at assembling fixture (315) or feedhole (317) directly over.
4. securing member digital control comprehensive kludge as described in claim 1 ~ 3 any one, it is characterized in that: described feeding vibration disk (5) is provided with chute feeder (51), chute feeder is provided with feeding controller on (51), described feeding controller comprises the first feeding controller (52) and the second feeding controller (53) of being located at respectively chute feeder (51) upper port place and lower port place, and described the first feeding controller (52) and the second feeding controller (53) are driven by controller cylinder (54) respectively.
5. securing member digital control comprehensive kludge as described in claim 1 ~ 3 any one, it is characterized in that: described feeding vibration disk (5) is provided with chute feeder (51), chute feeder (51) lower end connects feed conduit (57), chute feeder (51) is provided with feeding controller, described feeding controller comprises the second feeding controller (53) that is located at first feeding controller (52) at feed conduit (57) upper port place and is located at feed conduit (57) lower port place, described the first feeding controller (52) and the second feeding controller (53) are driven by controller cylinder (54) respectively, described feed conduit (57) lower port is connected to assembling fixture (315) or feedhole (317).
6. the securing member digital control comprehensive kludge as described in claim 3 or 5, it is characterized in that: in described feeding vibration disk (5), be provided with vortex groove (55), described vortex groove (55) is upwards extended by the initial edge dish inwall of trying to get to the heart of a matter, and is finally connected to and described chute feeder (51).
7. securing member digital control comprehensive kludge as claimed in claim 1, is characterized in that: described manipulator or magnetic part (44) are also connected with a lift cylinder (43).
8. securing member digital control comprehensive kludge as claimed in claim 1, is characterized in that: described dispenser (311) is ten decile dispensers.
9. the securing member digital control comprehensive kludge as described in claim 1 ~ 8 any one, is characterized in that: described frame (1) is also provided with touch screen control display unit (7) and alarm lamp or alarm (8).
10. the securing member digital control comprehensive kludge as described in claim 1 ~ 9, it is characterized in that: also comprise machine outer cover (9), described machine outer cover (9) is arranged in frame (1), be connected with described frame (1) by clip (91), machine outer cover (9) is provided with parts and adds mouthful (92), and parts add mouthful (92) and are located at directly over feeding vibration disk (5).
CN201320646253.7U 2013-10-21 2013-10-21 Numerical-controlled integrated fastener assembly machine CN203665068U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320646253.7U CN203665068U (en) 2013-10-21 2013-10-21 Numerical-controlled integrated fastener assembly machine

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Application Number Priority Date Filing Date Title
CN201320646253.7U CN203665068U (en) 2013-10-21 2013-10-21 Numerical-controlled integrated fastener assembly machine

Publications (1)

Publication Number Publication Date
CN203665068U true CN203665068U (en) 2014-06-25

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103586686A (en) * 2013-10-21 2014-02-19 深圳市雄业科技发展有限公司 Numerical-control integrated assembling machine for fasteners
CN106975909A (en) * 2016-02-03 2017-07-25 温州市贝佳福自动化技术有限公司 The FMC assembled applied to valve element
CN107150216A (en) * 2017-07-10 2017-09-12 柴传程 A kind of medical slice production presss from both sides automatic assembling device people
CN107175508A (en) * 2017-07-10 2017-09-19 柴传程 A kind of rotating disc type medical slice production presss from both sides automatic assembling device people
CN107363533A (en) * 2017-07-10 2017-11-21 柴传程 A kind of rotating disc type medical slice production presss from both sides automatic assembling machine people

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103586686A (en) * 2013-10-21 2014-02-19 深圳市雄业科技发展有限公司 Numerical-control integrated assembling machine for fasteners
CN106975909A (en) * 2016-02-03 2017-07-25 温州市贝佳福自动化技术有限公司 The FMC assembled applied to valve element
CN107150216A (en) * 2017-07-10 2017-09-12 柴传程 A kind of medical slice production presss from both sides automatic assembling device people
CN107175508A (en) * 2017-07-10 2017-09-19 柴传程 A kind of rotating disc type medical slice production presss from both sides automatic assembling device people
CN107363533A (en) * 2017-07-10 2017-11-21 柴传程 A kind of rotating disc type medical slice production presss from both sides automatic assembling machine people

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