CN203664455U - Novel elastic medium electromagnetic direct induction forming tool - Google Patents

Novel elastic medium electromagnetic direct induction forming tool Download PDF

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Publication number
CN203664455U
CN203664455U CN201320894253.9U CN201320894253U CN203664455U CN 203664455 U CN203664455 U CN 203664455U CN 201320894253 U CN201320894253 U CN 201320894253U CN 203664455 U CN203664455 U CN 203664455U
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die
elastic medium
base plate
good
coil
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Expired - Fee Related
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CN201320894253.9U
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Chinese (zh)
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韩团军
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Shaanxi University of Technology
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Shaanxi University of Technology
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Abstract

The utility model relates to the technical field of electromagnetic forming test devices, in particular to a novel elastic medium electromagnetic direct induction forming tool. A lower base plate is arranged at the bottom inside a die frame, the upper end of the lower base plate is connected with a die seat, a concave die is arranged on the die seat, an elastic medium is arranged on the upper portion of the concave die, the upper end of the elastic medium is connected with a coil through a drive sheet, the coil is connected with an upper base plate, and the upper base plate is arranged at the top end of the inner side of the die frame. Paired rigid dies are not needed based on the electromagnetic forming technology, the die tool is simple, machining is easy, cost is low, and the manufacturing period is short. The tool formed through the pressure transmitting medium should be adopted for sheets which are poor in electrical conductivity or are good in electrical conductivity and have the blank thickness smaller than the penetration depth of a magnetic field, product part precision is high, freezing performance is good, elastic reset deformation is small, and the quite good effect is achieved.

Description

一种新型弹性介质电磁直接感应成形工装A New Electromagnetic Direct Induction Forming Tooling of Elastic Dielectric

技术领域technical field

本实用新型涉及电磁成形试验装置技术领域,尤其是指一种新型弹性介质电磁直接感应成形工装。The utility model relates to the technical field of electromagnetic forming test devices, in particular to a novel elastic medium electromagnetic direct induction forming tool.

背景技术Background technique

爆破片是压力容器及管道和其他受压密闭装置和设备的防超压安全附件之一,其作用相当于电器设备上的保险丝。爆破片均为薄板制造,尺寸可以是直径几个毫米到几百毫米,传统冲压方法为气压成形或液压成形,难以保证其质量和性能要求。利用电磁成形工艺成形不仅可得到优良的产品,还可以实现较好的经济效益。对于导电性不好,或导电性虽好但坯料厚度小于磁场渗透深度的薄板料采用现有的电磁成形的模具加工困难,制造周期长,结构设计不够合理,影响了爆破片的生产。Bursting disc is one of the anti-overpressure safety accessories for pressure vessels, pipelines and other pressurized closed devices and equipment, and its function is equivalent to the fuse on electrical equipment. Bursting discs are all made of thin plates, and the size can be several millimeters to hundreds of millimeters in diameter. The traditional stamping method is pneumatic forming or hydraulic forming, which is difficult to guarantee its quality and performance requirements. Using the electromagnetic forming process to form can not only obtain excellent products, but also achieve better economic benefits. For thin sheets with poor conductivity, or good conductivity but the thickness of the blank is smaller than the penetration depth of the magnetic field, it is difficult to process using the existing electromagnetic forming mold, the manufacturing cycle is long, and the structural design is not reasonable enough, which affects the production of bursting discs.

因此,为克服上述技术的不足而设计出对于导电性不好,或导电性虽好但坯料厚度小于磁场渗透深度的薄板料进行加工,模具工装简单,加工容易,成本低,制造周期短;产品零件精度高,冻结性好,弹复变形小的一种新型弹性介质电磁直接感应成形工装,正是发明人所要解决的问题。Therefore, in order to overcome the deficiencies of the above-mentioned technologies, it is designed to process thin sheets with poor conductivity, or good conductivity but the thickness of the blank is smaller than the penetration depth of the magnetic field. The mold tooling is simple, easy to process, low in cost, and short in manufacturing cycle; A new type of elastic medium electromagnetic direct induction forming tool with high part precision, good freezing performance and small elastic recovery deformation is exactly the problem that the inventor wants to solve.

发明内容Contents of the invention

针对现有技术的不足,本实用新型的目的是提供一种新型弹性介质电磁直接感应成形工装,其结构简单,使用方便,对于导电性不好,或导电性虽好但坯料厚度小于磁场渗透深度的薄板料有非常好的加工效果,模具工装简单,加工容易,成本低,制造周期短;产品零件精度高,冻结性好,弹复变形小,有非常好的实用价值。Aiming at the deficiencies of the prior art, the purpose of this utility model is to provide a new type of elastic medium electromagnetic direct induction forming tool, which has a simple structure, is easy to use, and is not good for conductivity, or the thickness of the blank is smaller than the penetration depth of the magnetic field although the conductivity is good. The thin sheet material has a very good processing effect, the mold tooling is simple, easy to process, low cost, and short manufacturing cycle; the product parts have high precision, good freezing performance, small elastic recovery deformation, and have very good practical value.

本实用新型解决其技术问题所采用的技术方案是:一种新型弹性介质电磁直接感应成形工装,其特征在于:工装包含模架、上垫板、线圈、驱动片、弹性介质、凹模、模座、下垫板,下垫板设置在模架内侧底部,下垫板上端连接有模座,模座上设置有凹模,凹模上部设置有弹性介质,弹性介质上端通过驱动片与线圈连接,线圈与上垫板连接,上垫板设置在模架内侧顶端。The technical solution adopted by the utility model to solve the technical problem is: a new elastic medium electromagnetic direct induction forming tool, which is characterized in that: the tool includes a mold frame, an upper backing plate, a coil, a driving piece, an elastic medium, a concave mold, a mold Seat, lower backing plate, the lower backing plate is set on the bottom of the inner side of the mold frame, the upper end of the lower backing plate is connected with the mold base, the die base is provided with a die, the upper part of the die is provided with an elastic medium, and the upper end of the elastic medium is connected to the coil through the drive piece , the coil is connected to the upper backing plate, and the upper backing plate is arranged on the inner top of the formwork.

本实用新型于现有技术相比具有明显的优点和有益效果,具体而言,由上述技术方案可知:Compared with the prior art, the utility model has obvious advantages and beneficial effects. Specifically, it can be known from the above technical solutions:

1、本实用新型通电磁成形工艺不需要成对的刚性模具,模具工装简单,加工容易,成本低,制造周期短;对于导电性不好,或导电性虽好但坯料厚度小于磁场渗透深度的薄板料,应该采用本实用新型利用传压介质成形的工装,产品零件精度高,冻结性好,弹复变形小,有非常好的效果。1. The electromagnetic forming process of the present utility model does not require a pair of rigid molds, and the tooling of the mold is simple, easy to process, low in cost, and short in manufacturing cycle; for poor conductivity, or good conductivity but the thickness of the blank is smaller than the penetration depth of the magnetic field Thin sheet materials should adopt the tooling formed by the utility model using the pressure transmission medium. The product parts have high precision, good freezing performance, small elastic recovery deformation, and very good results.

附图说明Description of drawings

图1是本实用新型结构示意图。Fig. 1 is the structural representation of the utility model.

附图说明:1-模架;2-上垫板;3-线圈;4-驱动片;5-弹性介质;6-胚料;7-凹模;8-模座;9-下垫板。Description of the drawings: 1-mold base; 2-upper backing plate; 3-coil; 4-drive piece; 5-elastic medium; 6-blank material; 7-die; 8-die base;

具体实施方式Detailed ways

下面结合具体实施例,进一步阐述本实用新型,应理解,这些实施例仅用于说明本实用新型而不用于限制本实用新型的范围。此外应理解,在阅读了本实用新型讲授的内容之后,本领域技术人员可以对本实用新型作各种改动或修改,这些等价形式同样落在申请所附权利要求书所限定的范围。The utility model will be further described below in conjunction with specific embodiments. It should be understood that these embodiments are only used to illustrate the utility model and are not intended to limit the scope of the utility model. In addition, it should be understood that after reading the content taught by the utility model, those skilled in the art can make various changes or modifications to the utility model, and these equivalent forms also fall within the scope defined by the appended claims of the application.

图1为本实用新型一种新型弹性介质电磁直接感应成形工装结构示意图,工装包含模架1、上垫板2、线圈3、驱动片4、弹性介质5、凹模7、模座8、下垫板9,下垫板9设置在模架1内侧底部,下垫板9上端连接有模座8,模座8上设置有凹模7,凹模7上部设置有弹性介质5,弹性介质5上端通过驱动片4与线圈3连接,线圈3与上垫板2连接,上垫板2设置在模架1内侧顶端。Fig. 1 is a schematic diagram of the structure of a new type of elastic medium electromagnetic direct induction forming tooling of the utility model, the tooling includes a mold base 1, an upper backing plate 2, a coil 3, a driving piece 4, an elastic medium 5, a die 7, a mold base 8, a lower The backing plate 9 and the lower backing plate 9 are arranged on the inner bottom of the formwork 1, the upper end of the lower backing plate 9 is connected with a die base 8, the die base 8 is provided with a die 7, the upper part of the die 7 is provided with an elastic medium 5, and the elastic medium 5 The upper end is connected to the coil 3 through the driving piece 4 , the coil 3 is connected to the upper backing plate 2 , and the upper backing plate 2 is arranged on the inner top of the mold frame 1 .

本实用新型在使用时候,利用驱动片4,弹性介质5,将磁场能传递给坯料6,通过凹模7实现贴模成形,对于导电性不好,或导电性虽好但坯料厚度小于磁场渗透深度的薄板料,本实用新型增加了驱动片4、弹性介质5,利用传压介质成形的工装,产品零件精度高,冻结性好,弹复变形小,有非常好的效果。When the utility model is in use, the magnetic field energy is transmitted to the blank 6 by using the driving plate 4 and the elastic medium 5, and the molding is realized through the die 7. The conductivity is not good, or the thickness of the blank is smaller than the magnetic field penetration although the conductivity is good. For the deep thin sheet material, the utility model adds the driving piece 4 and the elastic medium 5, and the tooling formed by the pressure transmission medium has high precision of the product parts, good freezing performance, small elastic recovery deformation, and has a very good effect.

Claims (1)

1.一种新型弹性介质电磁直接感应成形工装,其特征在于:工装包含模架、上垫板、线圈、驱动片、弹性介质、凹模、模座、下垫板,下垫板设置在模架内侧底部,下垫板上端连接有模座,模座上设置有凹模,凹模上部设置有弹性介质,弹性介质上端通过驱动片与线圈连接,线圈与上垫板连接,上垫板设置在模架内侧顶端。1. A new type of elastic medium electromagnetic direct induction forming tooling, characterized in that: the tooling includes a mold base, an upper backing plate, a coil, a drive piece, an elastic medium, a die, a mold base, and a lower backing plate, and the lower backing plate is arranged on the mold At the bottom of the inner side of the frame, the upper end of the lower backing plate is connected with a die base, the die base is provided with a die, and the upper part of the die is provided with an elastic medium. on the inside top of the formwork.
CN201320894253.9U 2013-12-28 2013-12-28 Novel elastic medium electromagnetic direct induction forming tool Expired - Fee Related CN203664455U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104985044A (en) * 2015-06-12 2015-10-21 哈尔滨工业大学 Method of gradually forming thin-wall part by adopting strong magnetism
CN108555110A (en) * 2018-01-11 2018-09-21 湘潭大学 Electromagnetic forming device and manufacturing process based on the miniature complex component of light-alloy that electro plastic effect and elastic granule medium assist
CN112091072A (en) * 2020-09-08 2020-12-18 中南大学 A high-efficiency-high-precision magnetic pulse forming device and forming method for sheet material

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104985044A (en) * 2015-06-12 2015-10-21 哈尔滨工业大学 Method of gradually forming thin-wall part by adopting strong magnetism
CN108555110A (en) * 2018-01-11 2018-09-21 湘潭大学 Electromagnetic forming device and manufacturing process based on the miniature complex component of light-alloy that electro plastic effect and elastic granule medium assist
CN108555110B (en) * 2018-01-11 2019-09-24 湘潭大学 The electromagnetic forming device and manufacturing process of the miniature complex component of light-alloy
CN112091072A (en) * 2020-09-08 2020-12-18 中南大学 A high-efficiency-high-precision magnetic pulse forming device and forming method for sheet material
CN112091072B (en) * 2020-09-08 2021-09-14 中南大学 High-efficiency and high-precision magnetic pulse forming device and method for sheet material

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140625

Termination date: 20141228

EXPY Termination of patent right or utility model