Utility model content
The purpose of this utility model is to provide a kind of automatic continuous mounting equipment of scissor of computor-keyboard, to address the above problem.
In order to achieve the above object, the technical solution of the utility model is achieved in that
The automatic continuous mounting equipment of scissor of computor-keyboard, comprises pedestal, stage driving, the first keyboard assembling microscope carrier and the assembling of the second keyboard microscope carrier, assembled head drive unit and assembled head assembly from top to bottom successively;
Described stage driving on described pedestal comprises the first horizontal guide rail and the first stroke driving device; Described the first keyboard assembling microscope carrier and described the second keyboard assembling microscope carrier lay respectively at the two ends of the first horizontal guide rail; Described the first stroke driving device is used for driving described the first keyboard assembling microscope carrier and described second keyboard assembling microscope carrier to-and-fro movement on described the first horizontal guide rail; Described the first stroke driving device is fixedly connected with described the second keyboard assembling microscope carrier with described the first keyboard assembling microscope carrier respectively;
Described the first keyboard assembling microscope carrier and described the second keyboard assembling microscope carrier are equipped with multiple keyboard mounting grooves position, for storing keyboard to be assembled;
Described assembled head drive unit comprises horizontal drive apparatus and vertical drive unit; Described horizontal drive apparatus is used for driving the to-and-fro movement in the horizontal direction of assembled head assembly, and described vertical drive unit is used for driving assembled head assembly in vertical direction to-and-fro movement;
Described assembled head assembly comprises mechanical arm and rotary electric machine; Described rotary electric machine is used for driving described mechanical arm to regulate rotational angle; Described rotary electric machine is electrically connected with described mechanical arm.
Preferably, also comprise man-machine display interface HMI and multiple PLC controller, wherein:
Described man-machine display interface HMI is connected with PLC controller by serial ports;
Preferably, the keyboard mounting groove position that described the first keyboard assembling microscope carrier and described the second keyboard assembling microscope carrier are provided with is 4.
Preferably, described horizontal drive apparatus comprises the second horizontal guide rail and the second stroke driving device; Described the second stroke driving device is fixedly connected with described assembled head assembly.
Preferably, described vertical drive unit comprises upright guide rail and third trip drive unit; Described third trip drive unit is fixedly connected with described assembled head assembly.
Preferably, also comprise multiple limit induction devices;
Multiple described limit induction devices are electrically connected with described PLC controller.
Preferably, also comprise speed probe;
Described speed probe is electrically connected with described PLC controller.
Preferably, described the first stroke driving device, described the second stroke driving device, described third trip drive unit comprise electric cylinder, oil cylinder, hydraulic cylinder or air cylinder device.
Compared with prior art, the advantage of the utility model embodiment is:
The automatic continuous mounting equipment structure of scissor of analyzing above-mentioned computor-keyboard is known: the first keyboard assembling microscope carrier and the second keyboard assembling microscope carrier lay respectively at the two ends of the first horizontal guide rail, in the time of needs operation, the assemblying keyboard for the treatment of that drives one of them first keyboard assembling microscope carrier (virgin state is for being positioned at the first horizontal guide rail left end) to carry out on this first keyboard assembling microscope carrier to central motion carries out the assembling operation of scissor, meanwhile, another second keyboard assembling microscope carrier (being positioned at the first horizontal guide rail right-hand member) manually treats that assemblying keyboard puts put in place (treating that by next batch assemblying keyboard is placed on keyboard mounting groove position), after the assembling operation until assemblying keyboard scissor on the first keyboard assembling microscope carrier of last batch finishes, the first keyboard assembling microscope carrier is returned to left end (replacing), the second keyboard assembling microscope carrier prepares to treat the assembling operation of assemblying keyboard scissor simultaneously to central motion, above-mentioned job step like this can realize the continuous line production of two keyboard assembling carriers, improved the packaging efficiency of scissor, also carried assembly precision simultaneously.Two sets of keys dish assembling loading stage mechanism (all can move left and right, or can before with rear movement) alternately assembling, without waiting for the conversion materials time (being the idleness of equipment time), machine is run without interruption, except saving manpower and human cost, more can produce maximized production capacity efficiency for corporate boss.
In addition, due to the horizontal drive apparatus of assembled head drive unit and vertical being used in conjunction with of drive unit and assembled head assembly, the operation of contraposition, angle modulation and assembling of scissor will automatically specifically be completed; Assembled head assembly is up and down has got scissor (one time four, each two of left and right), just start when scissor enters before assembled head to be the level of state, after feeding, scissor becomes between inclination certain angle 30~35 degree (completing aforesaid operations by PLC controller control rotary electric machine), it is then movable on assembled head assembly that to suitable position, assembled head assembly is movable to suitable position forward, lower movable to suitable position again, start assembling.Above-mentioned assembling mode will promote packaging efficiency and assembly precision; Because being used in conjunction with of PLC controller control system and man-machine interface will promote assembly precision greatly.
Embodiment
Also by reference to the accompanying drawings the utility model is described in further detail below by specific embodiment.
Referring to Fig. 4, the utility model embodiment provides a kind of scissor of computor-keyboard automatic continuous mounting equipment, comprises successively that pedestal 2, stage driving 3, the first keyboard assembling microscope carrier 4 and the second keyboard assembling microscope carrier 5, assembled head drive unit (not shown) and assembled head assembly 6(separately refer to Fig. 5 from top to bottom);
Described stage driving 3 on described pedestal comprises the first horizontal guide rail 31 and the first stroke driving device (not shown); Described the first keyboard assembling microscope carrier 4 and described the second keyboard assembling microscope carrier 5 lay respectively at the two ends of the first horizontal guide rail; Described the first stroke driving device is used for driving described the first keyboard assembling microscope carrier and described second keyboard assembling microscope carrier to-and-fro movement on described the first horizontal guide rail 31; Described the first stroke driving device is fixedly connected with described the second keyboard assembling microscope carrier with described the first keyboard assembling microscope carrier respectively;
Described the first keyboard assembling microscope carrier and described the second keyboard assembling microscope carrier are equipped with multiple keyboard mounting grooves position 32, for storing keyboard to be assembled; (keyboard to be assembled is the semi-manufacture that installed rubber base, flexible circuit board and iron plate, and it is by scissor to be installed).
Described assembled head drive unit comprises horizontal drive apparatus and vertical drive unit; Described horizontal drive apparatus is used for driving the to-and-fro movement in the horizontal direction of assembled head assembly, and described vertical drive unit is used for driving assembled head assembly in vertical direction to-and-fro movement;
Described assembled head assembly comprises mechanical arm and rotary electric machine; Described rotary electric machine is used for driving described mechanical arm to regulate rotational angle; Described rotary electric machine is electrically connected with described mechanical arm.
It should be noted that, in Figure of description 4, the direction that arrow is illustrated is scissor 102 pan feeding directions.
In the utility model embodiment, the first keyboard assembling microscope carrier and the second keyboard assembling microscope carrier lay respectively at the two ends of the first horizontal guide rail, in the time of needs operation, the assemblying keyboard for the treatment of that drives one of them first keyboard assembling microscope carrier (virgin state is for being positioned at the first horizontal guide rail left end) to carry out on this first keyboard assembling microscope carrier to central motion carries out the assembling operation of scissor, meanwhile, another second keyboard assembling microscope carrier (being positioned at the first horizontal guide rail right-hand member) manually treats that assemblying keyboard puts put in place (treating that by next batch assemblying keyboard is placed on keyboard mounting groove position), after the assembling operation until assemblying keyboard scissor on the first keyboard assembling microscope carrier of last batch finishes, the first keyboard assembling microscope carrier is returned to left end (replacing), the second keyboard assembling microscope carrier prepares to treat the assembling operation of assemblying keyboard scissor simultaneously to central motion, above-mentioned job step like this can realize the continuous line production of two keyboard assembling carriers, improved the packaging efficiency of scissor, also carried assembly precision simultaneously.Two sets of keys dish assembling loading stage mechanism (all can move left and right, or can before with rear movement) alternately assembling, without waiting for the conversion materials time (being the idleness of equipment time), machine is run without interruption, except saving manpower and human cost, more can produce maximized production capacity efficiency for corporate boss.
In addition, due to the horizontal drive apparatus of assembled head drive unit and vertical being used in conjunction with of drive unit and assembled head assembly, the operation of contraposition, angle modulation and assembling of scissor will automatically specifically be completed; Assembled head assembly is up and down has got scissor (one time four, each two of left and right), just start when scissor enters before assembled head to be the level of state, after feeding, scissor becomes between inclination certain angle 30~35 degree (completing aforesaid operations by PLC controller control rotary electric machine), it is then movable on assembled head assembly that to suitable position, assembled head assembly is movable to suitable position forward, lower movable to suitable position again, start assembling.Above-mentioned assembling mode will promote packaging efficiency and assembly precision; Because being used in conjunction with of PLC controller control system and man-machine interface will promote assembly precision greatly.
It should be noted that, pedestal also comprises pedestal leading screw and base rail, can be for driving pedestal to carry along moving forward and backward.
The part-structure of the automatic continuous mounting equipment of scissor of the computor-keyboard providing for the utility model embodiment repeats no longer one by one.For example: the structure that may have: spindle motor, main shaft, oil cylinder, main spindle speed change device etc. for main shaft.
The concrete structure of the automatic continuous mounting equipment of scissor to above-mentioned computor-keyboard is described in further details below:
Preferably, also comprise that man-machine display interface HMI(is numbered 7 structures of illustrating) and multiple PLC controller, wherein:
Described man-machine display interface HMI is connected with PLC controller by serial ports.It should be noted that, described man-machine display interface HMI is used for showing control result.This operation interface arranges simply, and convenient operation personnel realize visual control, is more conducive to improving product assembling quality.
Preferably, the keyboard mounting groove position that described the first keyboard assembling microscope carrier and described the second keyboard assembling microscope carrier are provided with is 4.
It should be noted that, above-mentioned mounting equipment is scissor automatic continuous (4 x4 sheets) mounting equipment, can carry out same batch 4 and treat the scissor assembling operation of assemblying keyboard; The quantity of the keyboard mounting groove position of this keyboard assembling microscope carrier is not specifically limited, and can be multiple; It is 4 or 6 as the quantity of this keyboard mounting groove position of a kind of preferred embodiment.
Preferably, described horizontal drive apparatus comprises the second horizontal guide rail and the second stroke driving device; Described the second stroke driving device is fixedly connected with described assembled head assembly.
Preferably, described vertical drive unit comprises upright guide rail and third trip drive unit; Described third trip drive unit is fixedly connected with described assembled head assembly.
Preferably, also comprise multiple limit induction devices;
Multiple described limit induction devices are electrically connected with described PLC controller.
It should be noted that, multiple limit induction devices are for detection of the displacement stroke of the first keyboard assembling microscope carrier, described the second keyboard assembling microscope carrier, assembled head assembly, this PLC controller is electrically connected and realizes according to the signal of limit induction device the accurate control of displacement with limit induction device, therefore, the corresponding base of assembled head assembly that the utility model embodiment provides is not easy to get stuck, and has realized the assembling that accurately puts in place.
Preferably, also comprise speed probe;
Described speed probe is electrically connected with described PLC controller.
It should be noted that, this speed probe is for detection of rotating speed and the corner of rotary electric machine, this PLC controller is connected with rotary electric machine and controls rotating speed and the corner of motor according to the signal of speed probe, so that coordinate the assembling (being that angle of inclination is the control between 30~35 degree) of scissor.
Preferably, described the first stroke driving device, described the second stroke driving device, described third trip drive unit comprise electric cylinder, oil cylinder, hydraulic cylinder or air cylinder device.
It should be noted that, above-mentioned stroke driving device can comprise multiple choices, for example: the stroke driving devices such as electric cylinder, oil cylinder or hydraulic cylinder, cylinder, to this utility model, embodiment repeats no longer one by one.But preferably can embodiment as one, should select oil cylinder as stroke driving device.
The automatic continuous mounting equipment of scissor of the computor-keyboard that the utility model embodiment provides adopts the alternately assembling of two microscope carriers, the idleness of equipment time during without conversion materials, machine is run without interruption, more promote compared with a microscope carrier production efficiency of equipment, save manpower and human cost.Operation interface is simple and clear, convenient operation setting.Precision workpiece combination, makes device assembles more accurate, and quality is guaranteed.Alleviate operating personnel's work fatigue, reduce employee demission rate.Man-computer interface is integrated, operates simpler.Specialty fool-proof design, protects more comprehensively operator safety.
The concrete assembling operation step of the automatic continuous mounting equipment of scissor of the computor-keyboard below the utility model embodiment being provided is described further:
As shown in Figure 4, the utility model case study on implementation provides a kind of computor-keyboard pushbotton assembling mode, and the man-machine interface that comprises two keyboard assembling microscope carriers, assembled head assembly, operation control and parameter adjustment and board information forms.
In the utility model case study on implementation, scissor is to be placed in the vibrating disc on limit, left and right of equipment and to pan feeding track mouth, and scissor is all sequentially arranged in the track of left and right.
Assembled head assembly is can up and down (gripping scissor) and front and back activity, assembled head assembly is up and down has got scissor (one time four, each two of left and right), just start when scissor enters before assembled head to be the level of state, after feeding, to become between inclination certain angle 30~35 degree (be that after feeding, Jian Dao Legs will tilt certain angle so that group plate to scissor, referring to Fig. 5), it is then movable on assembled head assembly that to suitable position, assembled head assembly is movable to suitable position forward, lower movable to suitable position again, start assembling.
Utilize assembled head gripping scissor to be become between angle 30~35 degree of setting, allow plank grab on one side on the first hook in scissor outer ring, follow again the grab of plank another side on scissor inner ring hook, microscope carrier mechanism coordinates left and right adjusting microinching, moving the doing that similar picture is manually assembled with hand, the identical bond number of scissor of using according to keyboard is again assembled according to program setting, and it is four that an assembling completes.
Alternately assembling of two keyboards assembling microscope carriers (all can left and right move also can before with rear movement), without waiting for the conversion materials time (being the idleness of equipment time), machine is run without interruption, except saving manpower and human cost, more can produce maximized production capacity efficiency for corporate boss.
Assembled head assembly designs and can all around adjust separately, and dirigibility is large, convenient.
The man-machine interface of operation control and parameter adjustment and board information, because two keyboard assembling microscope carriers, assembled head assembly all, so that screw mandrel and parameters of hydraulic motor are transformed to digitizing in man-machine interface, are very easy to parameter adjustment and behaviour and do.
The control system of above-mentioned mounting equipment mainly adopts PLC controller control system, also can coordinate each node of circuit control, mainly comprise control circuit and stroke driving device, (stroke of for example multiple nodes drives control to need relay or other electrical equipments are used in conjunction with).
Generally speaking, the automatic continuous mounting equipment of the scissor of the computor-keyboard that the utility model embodiment relates to, has ensured the stability of organizing operation, has realized Automatic continuous operation by Numeric Control Technology, has promoted assembling operation efficiency and the precision of scissor.
The foregoing is only preferred embodiment of the present utility model, be not limited to the utility model, for a person skilled in the art, the utility model can have various modifications and variations.All within spirit of the present utility model and principle, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection domain of the present utility model.