CN203652902U - Automatic counting and stacking system based on corrugated board production - Google Patents

Automatic counting and stacking system based on corrugated board production Download PDF

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Publication number
CN203652902U
CN203652902U CN201320847585.1U CN201320847585U CN203652902U CN 203652902 U CN203652902 U CN 203652902U CN 201320847585 U CN201320847585 U CN 201320847585U CN 203652902 U CN203652902 U CN 203652902U
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CN
China
Prior art keywords
supply unit
baffle plate
piling
corrugated board
stacking
Prior art date
Application number
CN201320847585.1U
Other languages
Chinese (zh)
Inventor
刘友平
梁珍瑛
Original Assignee
河南华丽纸业包装股份有限公司
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Priority to CN201320847585.1U priority Critical patent/CN203652902U/en
Application granted granted Critical
Publication of CN203652902U publication Critical patent/CN203652902U/en

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Abstract

The utility model provides an automatic counting and stacking system based on corrugated board production, which can effectively improve the enterprise automation degree and the productivity, can reduce the labor intensity and the manual cost, can decrease the rejection rate and the process loss, and can improve the product quality. The solution is that the automatic counting and stacking system comprises a first conveying unit, a second conveying unit and a stacking system all butted in sequence, wherein the stacking system is backwards butted with a third conveying unit and power slideway trolleys in sequence; the power slideway trolleys are butted with a stacker stacking system by a fourth conveying unit upwards inclined; a pneumatic lifting baffle plate is arranged between the first conveying unit and the second conveying unit; a counting switch is mounted on a frame on one side of the pneumatic lifting baffle plate. The automatic counting and stacking system can directly cancel the board turning and counting staff, and can avoid the loss of corrugated boards in the board turning process, so that the manual cost is decreased, the labor intensity of workers is largely reduced, and the working efficiency and the automation degree are improved.

Description

A kind of automatic counting piling system based on corrugated board production
Technical field
The utility model relates to corrugated board production device, particularly a kind of automatic counting piling system based on corrugated board production.
Background technology
Corrugated board (carton) is as a kind of very good packing, packing container is absolutely necessary, it has light, firmly, the effect of protection commodity, be convenient to the features such as handling transport, be widely used in domestic food, medicine, electrical equipment, the transport packages such as textiles, along with the development of commodity market, papery product packaging quantity increases progressively year by year fast, in whole packaging industry, occupy critical role, be called one of important packing of packaging industry, more and more fierce along with what compete between packaging paper product industry, a lot of big-and-middle-sized cardboards (carton) company is in seizing the first market opportunities, more to meet the customer demand of diversification, improve the degree of automation of enterprise self, reduce production costs, can obtain the maximizing the benefits in market.
At present domestic a lot of corrugated board production enterprises (mainly to take out the enterprise of corrugated board), at corrugated board from rolling off the production line to tying up, in pile process, the method generally using and have following problem: 1, manually carry out turnover panel, count; 2, efficiency low (serious affect the corrugated board production speed of a motor vehicle), labor strength is large, and cost of labor high (this part is set personnel generally in 12 people left and right); 3, quantity is inaccurate, causes breakage and customer complaint; For overcoming the above problems, need to improve the piling system in corrugated board system, to improve the automation level of enterprises and efficiency, reduce labor strength and cost of labor.
Generally speaking, corrugated board from corrugated paper board production line (be called for short watt line) after simple and easy stacking machine rolls off the production line, through manually carrying out secondary count (quantity carries out according to customer requirement), turn over buttress, piling (generally needing 10 people left and right), tie up (general 2-3 people), finally be placed on that on the pallet of certain specification, (pallet has plastic pallet, heavier brandreth pallet, self-control wood composite pallet etc., in use can often there is pallet disrepair phenomenon), carry out air draft dehumidifying (3 people left and right by being manually pulled to exhaust fan place afterwards, in a lot of situations, workman omits this operation, easily cause the corrugated board internal heat steam row who just produces from watt line not go out, cause the cold corrugated board inside that condenses upon of vapours, strength decreased, out of reach expection standard, therefore become one of factor that corrugated board gets damp), finally manually be carried to corrugated board staging area with hand fork lifter (or batter fork lift truck) and wait for delivery, turning over buttress, in handling process, be prone to corrugated board collision, damaged, the inaccurate series of problems that waits of quantity occurs, therefore roll off the production line from corrugated paper board production line until be transported in the process of warehousing storage and deposit problem in the following areas, first, manually turning over buttress easily causes corrugated board breakage or scraps, reject rate improves, secondly, cost of labor improves (this process at least 12 people carry out work) and fringe cost is soaring, production efficiency reduces, finally, labor strength is larger, be unfavorable for physical and mental health.
Utility model content
For above-mentioned situation, for overcoming the defect of prior art, the object of the utility model is just to provide a kind of automatic counting piling system based on corrugated board production, can improve the automation level of enterprises by actv., enhance productivity, reduce labour intensity and cost of labor, the rate of reducing the number of rejects and seconds and process loss, improve the quality of products etc.
Its solution is, comprise the first supply unit, the second supply unit and the piling system of docking successively, piling system is backward successively to being connected to the 3rd supply unit and power ramp dolly, power ramp dolly is through acclivitous the 4th supply unit docking stacking machine pile system, between the first supply unit and the second supply unit, be provided with airlift baffle plate, in the frame of airlift baffle plate one side, counter switch be housed.
The utility model can directly be cancelled turnover panel, personnel count, can avoid the loss of corrugated board in turnover panel process, reduce cost of labor (reducing by 50 percent), greatly reduce workman's labour intensity, increase work efficiency and degree of automation (improving productivity 30 percent left and right), meet customer need.
Brief description of the drawings
Fig. 1 is the utility model structural representation.
Fig. 2 be in Fig. 1 A-A to view.
Fig. 3 be in Fig. 1 B-B to view.
Fig. 4 is C portion enlarged drawing in Fig. 1.
Detailed description of the invention
Below in conjunction with accompanying drawing, detailed description of the invention of the present utility model is described in further detail.
Provided by Fig. 1 to Fig. 4, the utility model comprises the first supply unit 1, second supply unit 2 and the piling system of docking successively, piling system is backward successively to being connected to the 3rd supply unit and power ramp dolly 3, power ramp dolly 3 docks stacking machine pile system through acclivitous the 4th supply unit 4, between the first supply unit 1 and the second supply unit 2, be provided with airlift baffle plate 5, in the frame of airlift baffle plate 5 one sides, counter switch 6 be housed.
Described piling system comprises throughput direction and the second supply unit is perpendicular and spaced multiple power drum 8, power drum 8 belows are provided with the first jacking system, the row of the supporting plate up and down roller 7 being crisscross arranged with power drum 8 is equipped with in the first jacking system upper end, upper and lower supporting plate row roller 7 tops are provided with length adjustment baffle plate 9, described length adjustment baffle plate 9 drives through pneumatics, realizes stopping and clapping neat function cardboard.
Described the 3rd supply unit comprises the horizontal conveying belt 10 that throughput direction is identical with power drum 8 and the conveying bend 11 docking with horizontal power slideway 10.
Described power ramp dolly 3 is two, and there is the track 12 that can make power ramp dolly 3 slide thereon power ramp dolly 3 lower ends, facilitates staff according to the length of cardboard, two power ramp dollies 3 to be merged and use or separately use.
Described stacking machine pile system comprises column 13, column 13 is provided with the second jacking system, the stacking machine length adjustment arm 14 that two horizontal positioned can horizontally slip is housed on the second jacking system, between the free end of two stacking machine length adjustment arms 14, pressing board 15 is housed, stacking machine length adjustment arm 14 other ends are through the second air cylinder driven, stacking machine length adjustment arm 14 inner side the first cylinders connect side shield 16, on pressing board 15 inside lower end and jacking system, rotate a corresponding joist 17 is housed respectively, bottom tray 17 downsides are connected with the 3rd cylinder, described joist 17 tops, outside that are positioned at right side are provided with claps neat baffle plate 18, clap neat baffle plate 18 and be connected with four-cylinder, on the fixing bracket body of described jacking system, be equipped with and be limited to switch and lower position switch.
When the utility model uses, whole process is coordinated to control by PLC control system, cardboard is through the first supply unit 1, the second supply unit 2 is transported on upper and lower supporting plate row roller 7, by counter switch 6, it is counted, in counting reaches PLC control system, set quantity time, airlift baffle plate 5 rises (its can by cylinder control), stop follow-up cardboard, reaching the cardboard of controlling the size enters on upper and lower supporting plate row roller 7, upper and lower supporting plate row's roller 7 and length adjustment baffle plate 9(prevent that cardboard from moving forward under effect of inertia, play the effect of clapping neat cardboard simultaneously, it can lean on pneumatics to drive, its pneumatics is connected in PLC control system) work simultaneously, after cardboard all falls, upper and lower supporting plate row roller 7 is to decline, length adjustment baffle plate 9 is clapped together it through cylinder control simultaneously, upper and lower supporting plate row roller 7 drops under power drum 8, the cardboard output of controlling the size will be reached through power drum 8, be transported on power ramp dolly 3 through the 3rd supply unit, power ramp dolly 3 has two, can two power ramp dollies 3 be docked to use according to the length of cardboard, or separately use, power ramp dolly 3 lower ends are fixed on and can make it separately or the track 12 of docking, the personnel that tie up tie up the cardboard on power ramp dolly 3 as required, cardboard after finally tying up is delivered on joist 17 through the 4th supply unit defeated 4, in the time that cardboard height reaches the height of upper limit position switch detection, the second jacking system control joist 17 crawls decline, to ensure that the height of corrugated board of stacking highest point is positioned at the initial splicing height of joist, in the time that lower position switch detects joist 17, the 4th supply unit 4 stops carrying, open through the second cylinder control joist 17 upset downwards, cardboard is all placed on the pallet that is positioned at its below, then joist 17 rises to and is limited to the switch position, now joist 17 closes up, the 4th supply unit 4 continues to start to carry, cardboard on pallet by artificial overall roping to finished product working area, pile and transport process finish.
The utility model can directly be cancelled turnover panel, personnel count, can avoid the loss of corrugated board in turnover panel process, reduce cost of labor (reducing by 50 percent), greatly reduce workman's labour intensity, increase work efficiency and degree of automation (improving productivity 30 percent left and right), meet customer need.

Claims (5)

1. the automatic counting piling system based on corrugated board production, comprise the first supply unit (1), the second supply unit (2) and the piling system of docking successively, it is characterized in that, piling system is backward successively to being connected to the 3rd supply unit and power ramp dolly (3), power ramp dolly (3) is through acclivitous the 4th supply unit (4) docking stacking machine pile system, between the first supply unit (1) and the second supply unit (2), be provided with airlift baffle plate (5), counter switch (6) is housed in the frame of airlift baffle plate (5) one sides.
2. according to a kind of automatic counting piling system based on corrugated board production claim (1) Suo Shu, it is characterized in that, described piling system comprises throughput direction and the second supply unit is perpendicular and spaced multiple power drum (8), power drum (8) below is provided with the first jacking system, the row's roller of supporting plate up and down (7) being crisscross arranged with power drum (8) is equipped with in the first jacking system upper end, upper and lower supporting plate row's roller (7) top is provided with length adjustment baffle plate (9), and described length adjustment baffle plate (9) drives through pneumatics.
3. a kind of automatic counting piling system based on corrugated board production according to claim 1, it is characterized in that, described the 3rd supply unit comprises the horizontal conveying belt (10) that throughput direction is identical with power drum (8) and the conveying bend (11) docking with horizontal power slideway (10).
4. a kind of automatic counting piling system based on corrugated board production according to claim 1, it is characterized in that, described power ramp dolly (3) is two, and there is the track (12) that can make power ramp dolly (3) slide thereon power ramp dolly (3) lower end.
5. a kind of automatic counting piling system based on corrugated board production according to claim 1, it is characterized in that, described stacking machine pile system comprises column (13), column (13) is provided with the second jacking system, the stacking machine length adjustment arm (14) that two horizontal positioned can horizontally slip is housed on the second jacking system, pressing board (15) is housed between the free end of two stacking machine length adjustment arms (14), stacking machine length adjustment arm (14) other end is through the second air cylinder driven, stacking machine length adjustment arm (14) inner side connects side shield (16) through the first cylinder, on pressing board (15) inside lower end and jacking system, rotate a corresponding joist (17) is housed respectively, bottom tray (17) downside is connected with the 3rd cylinder, the described top, joist (17) outside that is positioned at right side is provided with claps neat baffle plate (18), clap neat baffle plate (18) and be connected with four-cylinder, on the fixing bracket body of described jacking system, be equipped with and be limited to switch and lower position switch.
CN201320847585.1U 2013-12-21 2013-12-21 Automatic counting and stacking system based on corrugated board production CN203652902U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320847585.1U CN203652902U (en) 2013-12-21 2013-12-21 Automatic counting and stacking system based on corrugated board production

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320847585.1U CN203652902U (en) 2013-12-21 2013-12-21 Automatic counting and stacking system based on corrugated board production

Publications (1)

Publication Number Publication Date
CN203652902U true CN203652902U (en) 2014-06-18

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105084076A (en) * 2015-07-13 2015-11-25 安庆市津海工业产品设计有限公司 Intelligent collecting component of corrugating machine
CN105438807A (en) * 2015-11-16 2016-03-30 宜昌金海科技股份有限公司 Paperboard high-speed transferring and negative-pressure dehumidifying production line
CN106672681A (en) * 2017-03-14 2017-05-17 河南华丽纸业包装股份有限公司 Post-print arranging and counting device of water ink printer

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105084076A (en) * 2015-07-13 2015-11-25 安庆市津海工业产品设计有限公司 Intelligent collecting component of corrugating machine
CN105438807A (en) * 2015-11-16 2016-03-30 宜昌金海科技股份有限公司 Paperboard high-speed transferring and negative-pressure dehumidifying production line
CN105438807B (en) * 2015-11-16 2018-03-06 宜昌金海科技股份有限公司 Cardboard is transported at a high speed and negative pressure dehumidifying production line
CN106672681A (en) * 2017-03-14 2017-05-17 河南华丽纸业包装股份有限公司 Post-print arranging and counting device of water ink printer

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GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140618

Termination date: 20161221