CN203635057U - Washing tower for treating low-radiation film coating tail gas - Google Patents

Washing tower for treating low-radiation film coating tail gas Download PDF

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Publication number
CN203635057U
CN203635057U CN201320820041.6U CN201320820041U CN203635057U CN 203635057 U CN203635057 U CN 203635057U CN 201320820041 U CN201320820041 U CN 201320820041U CN 203635057 U CN203635057 U CN 203635057U
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China
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tower body
tower
tail gas
packing
air
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单传丽
甘治平
王东
石丽芬
金良茂
张家林
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China Triumph International Engineering Co Ltd
Bengbu Glass Industry Design and Research Institute
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China Triumph International Engineering Co Ltd
Bengbu Glass Industry Design and Research Institute
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Abstract

本实用新型涉及一种用于处理低辐射镀膜尾气的洗涤塔,包括塔体(1),在塔体的上端设有出气口(4)、下端设有污水出口(6),在塔体下端的侧壁上还设有进气口(3),塔体通过喷淋管(5)连接碱液源(2),其特征在于:在塔体内设有一组喷淋区(11),喷淋区(11)设置在进气口(3)的上方;在塔体内还配合连接气流分配板(8),气流分配板设置在最下层的喷淋区与进气口之间。本实用新型的优点:本装置稳定性能高,操作简单,安全可靠,维护方便,采用多层不同填充料的喷淋区,可达到更好的净化效果。

The utility model relates to a washing tower for treating low-radiation coating tail gas, which comprises a tower body (1), an air outlet (4) is arranged at the upper end of the tower body, a sewage outlet (6) is arranged at the lower end of the tower body, and There is also an air inlet (3) on the side wall of the tower, and the tower body is connected to the lye source (2) through the spray pipe (5). The zone (11) is set above the air inlet (3); the air distribution plate (8) is connected with the tower body, and the air flow distribution plate is set between the lowermost spraying area and the air inlet. The utility model has the advantages that the device has high stability, simple operation, safety and reliability, and convenient maintenance. It adopts a multi-layer spray area with different fillers to achieve a better purification effect.

Description

一种用于处理低辐射镀膜尾气的洗涤塔A scrubber for treating low-radiation coating tail gas

技术领域 technical field

本实用新型涉及一种洗涤塔,特别涉及一种用于处理低辐射镀膜尾气的洗涤塔。 The utility model relates to a washing tower, in particular to a washing tower used for treating low-radiation coating tail gas.

背景技术 Background technique

近年来,随着城市工业的不断发展,大气污染日益严重,空气质量进一步恶化,环境问题已成为全球性的问题。洗涤塔是一种新型的气体净化处理设备,广泛应用于工业废气的净化处理中的一个重要环节。低辐射在线镀膜生产所产生的高温废气成分较为复杂含有酸性物质和较大的粉尘,且淋洗过程中有泡沫产生,如果直接排放,将对环境造成很严重的污染,因此,在排放废气前必须进行净化处理,使烟气得到有效的冷却和净化,然后再进行排放,有利于环境的可持续发展。这就要求在线镀膜尾气净化用洗涤塔稳定性能好、安全高效、运行成本低、能处理高温高腐蚀性且成分复杂的废气。经过广泛检索,尚未发现较为理想的技术方案。 In recent years, with the continuous development of urban industries, air pollution has become increasingly serious, and air quality has further deteriorated. Environmental problems have become global problems. The scrubber is a new type of gas purification treatment equipment, which is widely used in an important link in the purification treatment of industrial waste gas. The composition of the high-temperature exhaust gas produced by low-radiation online coating production is relatively complex, containing acidic substances and large dust, and foam is generated during the washing process. If it is discharged directly, it will cause serious pollution to the environment. Therefore, before discharging the exhaust gas Purification treatment must be carried out to effectively cool and purify the flue gas before it is discharged, which is conducive to the sustainable development of the environment. This requires that the scrubber for online coating tail gas purification has good stability, safety and efficiency, low operating cost, and can handle high-temperature, highly corrosive, and complex-composition exhaust gas. After extensive searching, a comparatively ideal technical solution has not been found yet.

实用新型内容 Utility model content

本实用新型的目的是为了解决现阶段现有洗涤塔处理高温、酸性、含尘和含氟等镀膜废气效率低的缺点,而提出的一种用于处理低辐射镀膜尾气的洗涤塔。。 The purpose of this utility model is to solve the shortcomings of low efficiency of the existing scrubbers in processing high-temperature, acidic, dust-containing and fluorine-containing coating exhaust gases at the present stage, and propose a scrubber for processing low-radiation coating exhaust gases. .

为了实现上述目的,本实用新型采用了如下技术方案: In order to achieve the above object, the utility model adopts the following technical solutions:

一种用于处理低辐射镀膜尾气的洗涤塔,包括塔体,在塔体的上端设有出气口、下端设有污水出口,在塔体下端的侧壁上还设有进气口,塔体通过喷淋管连接碱液源,其特征在于: A washing tower for treating low-radiation coating exhaust gas, comprising a tower body, an air outlet is provided at the upper end of the tower body, a sewage outlet is provided at the lower end, an air inlet is also provided on the side wall at the lower end of the tower body, and the tower body The lye source is connected through a spray pipe, which is characterized in that:

a、在塔体内依次设有一组喷淋区,喷淋区都设置在进气口的上方,所述的喷淋区包括填料层,在填料层的上方对应设置喷淋管,在喷淋管上设有与填料层相对应的开口; a. A group of spraying areas are arranged successively in the tower body, and the spraying areas are all arranged above the air inlet. The spraying areas include a packing layer, and a spraying pipe is set correspondingly above the packing layer. There are openings corresponding to the packing layer;

b、在塔体内还配合连接气流分配板,在气流分配板上均布一组通气孔,气流分配板设置在最下层的喷淋区与进气口之间。 b. An air distribution plate is also connected to the tower body, and a group of ventilation holes are evenly distributed on the air distribution plate, and the air distribution plate is arranged between the spray area and the air inlet at the bottom.

在上述技术方案的基础上,可以有以下进一步的技术方案: On the basis of above-mentioned technical scheme, can have following further technical scheme:

所述的填料层包括网兜,在网兜内设有填充料,网兜配合连接在塔体的内壁上,最上层填料层的填充料为一组金属的鲍尔环,其他的填料层的填充料为一组金属的泰勒花环。 The packing layer includes a net bag, and a packing material is arranged in the net bag, and the net bag is matched and connected on the inner wall of the tower body. The packing material of the uppermost packing layer is a group of metal Pall rings, and the packing materials of the other packing layers are A set of metal taylor wreaths.

在塔体上还设有一组检修口,检修口分别与相应的喷淋区对应配合。 There is also a group of inspection ports on the tower body, and the inspection ports are respectively matched with the corresponding spraying areas.

所述的塔体下端为圆锥形的漏斗结构,在漏斗结构的底部设有污水出口。 The lower end of the tower body is a conical funnel structure, and a sewage outlet is arranged at the bottom of the funnel structure.

所诉的塔体为圆筒形,塔体底部的圆锥形污水出口,可方便气、液反应后产生的产物在倾斜的塔壁上滑落再从污水出口排除。 The claimed tower body is cylindrical, and the conical sewage outlet at the bottom of the tower body can facilitate the products produced after the gas-liquid reaction to slide down on the inclined tower wall and then be discharged from the sewage outlet.

镀膜尾气从进气口通入塔体内后,在气流分配板的作用下,将镀膜尾气平均分配上升,使得上面的喷淋区可以与镀膜尾气均匀接触。 After the coating tail gas enters the tower body from the air inlet, under the action of the air distribution plate, the coating tail gas is evenly distributed up, so that the upper spray area can evenly contact with the coating tail gas.

本装置设有三个喷淋区,下面的两个喷淋区结构相同,其填料层采用金属的泰勒花环的吸水构件,用来进一步增加液体在塔内的停留时间,从而增加气液的接触时间,提高净化效率。最上层喷淋区的填料层采用金属的鲍尔环,在重力的作用下,气液反应生产的泡沫易吸附在鲍尔环上,减少泡沫随气流上升而带出塔体。 The device is equipped with three spray areas, the two spray areas below have the same structure, and the packing layer adopts metal Taylor rosette water-absorbing components, which are used to further increase the residence time of liquid in the tower, thereby increasing the contact time of gas and liquid , improve purification efficiency. The packing layer in the uppermost spraying area adopts metal Pall rings. Under the action of gravity, the foam produced by the gas-liquid reaction is easily adsorbed on the Pall rings, reducing the foam being carried out of the tower with the rising air flow.

所述的检修口设置在三个喷淋区的中部,方便三个喷淋区填料层的清洗和更换以及喷淋管的检修。 The inspection port is arranged in the middle of the three spray areas, which facilitates the cleaning and replacement of the packing layers in the three spray areas and the maintenance of the spray pipes.

本实用新型的优点在于:本装置稳定性能高,操作简单,安全可靠,维护方便,采用多层不同填充料的喷淋区,可达到更好的净化效果。 The utility model has the advantages that the device has high stability, simple operation, safety and reliability, and convenient maintenance, and adopts multiple layers of spraying areas with different fillers to achieve a better purification effect.

附图说明 Description of drawings

图1是本实用新型的基本结构示意图; Fig. 1 is the basic structural representation of the utility model;

图2是图1的侧视图; Fig. 2 is a side view of Fig. 1;

图3是本实用新型的立体图。 Fig. 3 is a perspective view of the utility model.

具体实施方式 Detailed ways

如图1所示,本实用新型提供的一种用于处理低辐射镀膜尾气的洗涤塔,包括圆筒形的塔体1,在塔体1的上端设有出气口4、下端设有污水出口6,在塔体1下端的侧壁上还设有进气口3,塔体1通过喷淋管5连接碱液源2,碱液源2利用碱液泵将碱液从喷淋管通入塔体中,其特征在于: As shown in Figure 1, a washing tower for treating low-radiation coating tail gas provided by the utility model includes a cylindrical tower body 1, an air outlet 4 is provided at the upper end of the tower body 1, and a sewage outlet is provided at the lower end 6. There is also an air inlet 3 on the side wall at the lower end of the tower body 1. The tower body 1 is connected to the lye source 2 through the spray pipe 5, and the lye source 2 uses the lye pump to pass the lye into the lye from the spray pipe. In the tower body, it is characterized in that:

a、结合图3所示,在塔体1内依次设有三个喷淋区11,喷淋区11都设置在进气口3的上方,所述的喷淋区11包括填料层11a,所述的填料层11a包括网兜13,在网兜13内设有填充料,网兜13配合连接在塔体1的内壁上,最上层填料层11a的填充料为一组金属的鲍尔环10,下面两层填料层11a的填充料为一组金属的泰勒花环9。在每个填料层11a的上方都对应设置一个喷淋管5,设置在塔体1内喷淋管5上均布一组开口,开口与填料层11a对应配合,所述的开口为圆形通孔。 a. As shown in Fig. 3, three spray areas 11 are successively arranged in the tower body 1, and the spray areas 11 are all arranged above the air inlet 3, and the spray areas 11 include a packing layer 11a, the The packing layer 11a of the packing layer includes a net bag 13, and a packing material is arranged in the net bag 13. The net bag 13 is matched and connected on the inner wall of the tower body 1, and the packing material of the top packing layer 11a is a group of metal Pall rings 10, and the lower two layers The filler of the filler layer 11a is a group of metal Taylor rosettes 9 . A spray pipe 5 is correspondingly arranged above each packing layer 11a, and a group of openings are evenly distributed on the spray pipe 5 in the tower body 1, and the openings are correspondingly matched with the packing layer 11a, and the openings are circular openings. hole.

b、在塔体1内还配合连接一个圆形的气流分配板8,在气流分配板8上均布一组通气孔12,气流分配板8设置在最下层的喷淋区11与进气口3之间。 b. A circular air distribution plate 8 is also connected in the tower body 1, and a group of ventilation holes 12 are evenly distributed on the air distribution plate 8. The air distribution plate 8 is arranged on the lowermost spray area 11 and the air inlet. between 3.

c、结合图2所示,在塔体1上还设有一组检修口7,检修口7分别与相应的喷淋区11对应配合。所述的塔体1下端为圆锥形的漏斗结构,在漏斗结构的底部设有污水出口6。 c. As shown in FIG. 2 , a group of inspection ports 7 are also provided on the tower body 1 , and the inspection ports 7 are matched with corresponding spray areas 11 respectively. The lower end of the tower body 1 is a conical funnel structure, and a sewage outlet 6 is arranged at the bottom of the funnel structure.

Claims (4)

1.一种用于处理低辐射镀膜尾气的洗涤塔,包括塔体(1),在塔体(1)的上端设有出气口(4)、下端设有污水出口(6),在塔体(1)下端的侧壁上还设有进气口(3),塔体(1)通过喷淋管(5)连接碱液源(2),其特征在于: 1. A washing tower for treating low-radiation coating tail gas, comprising a tower body (1), an air outlet (4) is provided at the upper end of the tower body (1), and a sewage outlet (6) is provided at the lower end. (1) There is also an air inlet (3) on the side wall of the lower end, and the tower body (1) is connected to the lye source (2) through the spray pipe (5), which is characterized in that: a、在塔体(1)内依次设有一组喷淋区(11),喷淋区(11)都设置在进气口(3)的上方,所述的喷淋区(11)包括填料层(11a),在填料层(11a)的上方对应设置喷淋管(5),在喷淋管(5)上设有与填料层(11a)相对应的开口; a. A group of spraying areas (11) are arranged sequentially in the tower body (1), and the spraying areas (11) are all set above the air inlet (3), and the spraying areas (11) include packing layers (11a), a spray pipe (5) is correspondingly arranged above the packing layer (11a), and an opening corresponding to the packing layer (11a) is provided on the spray pipe (5); b、在塔体(1)内还配合连接气流分配板(8),在气流分配板(8)上均布一组通气孔(12),气流分配板(8)设置在最下层的喷淋区(11)与进气口(3)之间。 b. The air distribution plate (8) is also connected to the tower body (1), and a group of air holes (12) are evenly distributed on the air distribution plate (8), and the air distribution plate (8) is set at the bottom of the spray Between zone (11) and air inlet (3). 2.根据权利要求1所述的一种用于处理低辐射镀膜尾气的洗涤塔,其特征在于:所述的填料层(11a)包括网兜(13),在网兜(13)内设有填充料,网兜(13)配合连接在塔体(1)的内壁上,最上层填料层(11a)的填充料为一组金属的鲍尔环(10),其他的填料层(11a)的填充料为一组金属的泰勒花环(9)。 2. A washing tower for treating low-E coating tail gas according to claim 1, characterized in that: the packing layer (11a) includes a net bag (13), and packing materials are arranged in the net bag (13) , the net bag (13) is matched and connected on the inner wall of the tower body (1), the packing material of the uppermost packing layer (11a) is a group of metal Pall rings (10), and the packing materials of the other packing layers (11a) are A set of metal taylor wreaths (9). 3.根据权利要求1所述的一种用于处理低辐射镀膜尾气的洗涤塔,其特征在于:在塔体(1)上还设有一组检修口(7),检修口(7)分别与相应的喷淋区(11)对应配合。 3. A washing tower for treating low-radiation coating tail gas according to claim 1, characterized in that: a set of inspection ports (7) are provided on the tower body (1), and the inspection ports (7) are respectively connected with Corresponding spray area (11) corresponds to cooperate. 4.根据权利要求1所述的一种用于处理低辐射镀膜尾气的洗涤塔,其特征在于:所述的塔体(1)下端为圆锥形的漏斗结构,在漏斗结构的底部设有污水出口(6)。 4. A washing tower for treating low-radiation coating tail gas according to claim 1, characterized in that: the lower end of the tower body (1) is a conical funnel structure, and sewage is arranged at the bottom of the funnel structure exit (6).
CN201320820041.6U 2013-12-14 2013-12-14 Washing tower for treating low-radiation film coating tail gas Expired - Fee Related CN203635057U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103721544A (en) * 2013-12-14 2014-04-16 蚌埠玻璃工业设计研究院 Washing tower used for treating low-radiation coating exhaust
CN104531231A (en) * 2014-12-25 2015-04-22 清华大学 High-efficiency composite carbon black washing tower for high-ash-content coal gasification

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103721544A (en) * 2013-12-14 2014-04-16 蚌埠玻璃工业设计研究院 Washing tower used for treating low-radiation coating exhaust
CN103721544B (en) * 2013-12-14 2016-01-27 蚌埠玻璃工业设计研究院 A kind of scrubbing tower for the treatment of low-emission coated tail gas
CN104531231A (en) * 2014-12-25 2015-04-22 清华大学 High-efficiency composite carbon black washing tower for high-ash-content coal gasification

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Granted publication date: 20140611

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